CN208577757U - Spheroidal graphite cast-iron feeds pompon steady production control system - Google Patents
Spheroidal graphite cast-iron feeds pompon steady production control system Download PDFInfo
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- CN208577757U CN208577757U CN201820716506.6U CN201820716506U CN208577757U CN 208577757 U CN208577757 U CN 208577757U CN 201820716506 U CN201820716506 U CN 201820716506U CN 208577757 U CN208577757 U CN 208577757U
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- CN
- China
- Prior art keywords
- smelting furnace
- pompon
- spheroidal graphite
- iron
- graphite cast
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- 229910001141 Ductile iron Inorganic materials 0.000 title claims abstract description 28
- 241001388119 Anisotremus surinamensis Species 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000003723 Smelting Methods 0.000 claims abstract description 46
- 238000005266 casting Methods 0.000 claims abstract description 31
- 230000006698 induction Effects 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 24
- 238000009826 distribution Methods 0.000 claims description 12
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 3
- 230000036413 temperature sense Effects 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 46
- 229910052742 iron Inorganic materials 0.000 abstract description 23
- 239000007788 liquid Substances 0.000 abstract description 22
- 229910001047 Hard ferrite Inorganic materials 0.000 abstract description 6
- 238000011081 inoculation Methods 0.000 abstract description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 6
- 239000005864 Sulphur Substances 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 229910052748 manganese Inorganic materials 0.000 description 6
- 239000011572 manganese Substances 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910001060 Gray iron Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Landscapes
- Manufacture And Refinement Of Metals (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
The utility model discloses spheroidal graphite cast-iron to feed pompon steady production control system, including support base, smelting furnace, threads feeding apparatus and casting device, the smelting furnace is set to the top of the support base, the threads feeding apparatus and the casting device are respectively arranged at the two sides of the smelting furnace, the top of the smelting furnace is equipped with braced frame, the braced frame is fixedly connected with the threads feeding apparatus and the casting device, the threads feeding apparatus and the casting device pass through pipeline respectively and smelting furnace is attached, and the outside of pipeline is equipped with infrared induction device, the inside that the infrared induction device is embedded in pipeline is fixedly connected.The temperature of iron liquid can be measured by the temperature sensing device added, staff increase according to the temperature of iron liquid the iron liquid of high temperature, the bonded hard ferrite magnet in smelting furnace is controlled convenient for staff, convenient for making oxide and gas float, iron liquid inoculation fade speed is reduced, spheroidizing quality is improved.
Description
Technical field
The utility model relates to spheroidal graphite cast-iron to feed pompon technical field, and specially spheroidal graphite cast-iron feeds pompon steady production
Control system.
Background technique
Spheroidal graphite cast-iron is a kind of 20th century high strength cast iron material for growing up of the fifties, comprehensive performance close to
Steel is based on its excellent performance, has been successfully used to cast some stress complexity, intensity, toughness, wearability are more demanding
Part.Spheroidal graphite cast-iron rapidly developed for be only second to gray cast iron, using very extensive cast iron materials.It is so-called " with iron generation
Steel " refers mainly to spheroidal graphite cast-iron.
Currently, can not be measured to the temperature of iron liquid during spheroidal graphite cast-iron feeds pompon, to be not easy to work
Personnel control the bonded hard ferrite magnet in smelting furnace, easily lead to oxide and gas floats, iron liquid inoculation fade is accelerated, and reduces
Spheroidizing quality.In addition to this, the amount for being input into carbon in smelting furnace, silicon, manganese and sulphur can not be measured, is caused to adding proportion
It is unable to control, reduces the steady production that spheroidal graphite cast-iron feeds pompon.
Utility model content
The purpose of this utility model is to provide spheroidal graphite cast-iron to feed pompon steady production control system, solves background skill
The problem of proposed in art.
To achieve the above object, the utility model provides the following technical solutions: spheroidal graphite cast-iron feeds the control of pompon steady production
System processed, including support base 1, smelting furnace 2, threads feeding apparatus 3 and casting device 4, the smelting furnace 2 are set to the support
The top of pedestal 1, the threads feeding apparatus 3 and the casting device 4 are respectively arranged at the two sides of the smelting furnace 2, the melting
The top of furnace 2 is equipped with braced frame 5, the braced frame 5 and 4 company of being fixed of the threads feeding apparatus 3 and the casting device
It connects, the threads feeding apparatus 3 and the casting device 4 are attached by pipeline 6 and smelting furnace 2 respectively, and the outside of pipeline 6
Equipped with infrared induction device 7, the inside that the infrared induction device 7 is embedded in pipeline 6 is fixedly connected, the support
The inside of frame 5 is equipped with support plate 8, and the two sides of the support plate 8 are respectively equipped with electric sliding rail 9, the electric sliding rail 9 and described
Support plate 8 is fixedly connected, and the lower part of the support plate 8 is equipped with material passing tube 10, and the outside of the material passing tube 10 is equipped with flow
Analyzer 11,10 both ends of material passing tube are respectively embedded in the support plate 8 and company is fixed in the inside of the smelting furnace 2
It connects.
As a kind of preferred embodiment of the utility model, the outside of the smelting furnace 2 is equipped with connecting plate 12, described
The inside of connecting plate 12 is equipped with temperature sensing device 13, the temperature sensing device 13 be embedded in the inside of the smelting furnace 2 into
Row is fixedly connected.
As a kind of preferred embodiment of the utility model, the inside of the smelting furnace 2 is equipped with flow distribution plate 14, described
The inner surface of the both ends of flow distribution plate 14 and the smelting furnace 2 is fixed by welding, the flow distribution plate 14 and described
Casting device 4 is fixedly connected by pipeline 6.
As a kind of preferred embodiment of the utility model, the lower part of the casting device 4 is equipped with device frame 15, institute
The inside for stating device frame 15 is equipped with controller 16, display screen 17 and alarm device 18, and the two sides of described device frame 15 are distinguished
It is fixedly connected with the casting device 4 and the support base 1.
As a kind of preferred embodiment of the utility model, the outside of the material passing tube 6 is equipped with solenoid valve 19, described
The inside that solenoid valve 19 is embedded in the material passing tube 6 is fixedly connected, the solenoid valve 19 and controller 16 by conducting wire into
Row connection.
Compared with prior art, the beneficial effects of the utility model are as follows:
1. can be measured to the temperature of iron liquid by the temperature sensing device added, and temperature sensing device can be survey
Data out are transferred to the inside of controller, show on a display screen, and staff increases according to the temperature of iron liquid
The iron liquid increased temperature controls the bonded hard ferrite magnet in smelting furnace convenient for staff, convenient for making oxide and gas float,
Iron liquid inoculation fade speed is reduced, spheroidizing quality is improved.
2. can be measured to the amount for being input into carbon in smelting furnace, silicon, manganese and sulphur by the flowmeter added, work people
Member observable display screen grasp additive amount size, cooperation solenoid valve material passing tube is controlled, can timely to material passing tube into
Row switch improves the steady production that spheroidal graphite cast-iron feeds pompon consequently facilitating controlling adding proportion.
Detailed description of the invention
Fig. 1 is that the utility model spheroidal graphite cast-iron feeds pompon steady production control system main view,
Fig. 2 is the side view that the utility model spheroidal graphite cast-iron feeds pompon steady production control system,
Fig. 3 is the baffle arrangement schematic diagram that the utility model spheroidal graphite cast-iron feeds pompon steady production control system.
In figure: support base 1, smelting furnace 2, threads feeding apparatus 3, casting device 4, braced frame 5, pipeline 6, infrared induction
Device 7, support plate 8, electric sliding rail 9, material passing tube 10, flow measuring instrument 11, connecting plate 12, temperature sensing device 13, flow distribution plate
14, device frame 15, controller 16, display screen 17, alarm device 18, solenoid valve 19.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Fig. 1-3 is please referred to, the utility model provides a kind of technical solution: spheroidal graphite cast-iron feeds pompon steady production control system
System, including support base 1, smelting furnace 2, threads feeding apparatus 3 and casting device 4, the smelting furnace 2 are set to the support base
1 top, the threads feeding apparatus 3 and the casting device 4 are respectively arranged at the two sides of the smelting furnace 2, the smelting furnace 2
Top be equipped with braced frame 5, the braced frame 5 is fixedly connected with the threads feeding apparatus 3 and the casting device 4,
The threads feeding apparatus 3 and the casting device 4 are attached by pipe 6 and smelting furnace 2 respectively, and the outside of pipeline 6 is equipped with red
Outside line sensing device 7, the inside that the infrared induction device 7 is embedded in pipeline 6 are fixedly connected, the braced frame 5
Inside be equipped with support plate 8, the two sides of the support plate 8 are respectively equipped with electric sliding rail 9, the electric sliding rail 9 and the support
Plate 8 is fixedly connected, and the lower part of the support plate 8 is equipped with material passing tube 10, and the outside of the material passing tube 10 is equipped with flow measurement
Instrument 11,10 both ends of material passing tube are respectively embedded in the support plate 8 and the inside of the smelting furnace 2 is fixedly connected.
Fig. 1 and 2 is please referred to, the outside of the smelting furnace 2 is equipped with connecting plate 12, and the inside of the connecting plate 12 is equipped with temperature
Sensing device 13, the inside that the temperature sensing device 13 is embedded in the smelting furnace 2 are fixedly connected, the temperature sense added
It answers device 13 that can measure the temperature of iron liquid, prevents bonded hard ferrite magnet excessively high, cause iron liquid scaling loss serious, be unfavorable for carrying out nodularization.
Referring to Fig. 2, the inside of the smelting furnace 2 is equipped with flow distribution plate 14, the both ends of the flow distribution plate 14 and the melting
The inner surface of furnace 2 is fixed by welding, and the flow distribution plate 14 and the casting device 4 are consolidated by pipeline 6
Fixed connection can make casting uniformly improve casting quality by the flow distribution plate 14 added.
Referring to Fig. 1, the lower part of the casting device 4 is equipped with device frame 15, the inside of described device frame 15 is equipped with
Controller 16, display screen 17 and alarm device 18, the two sides of described device frame 15 respectively with the casting device 4 and the branch
Support pedestal 1 is fixedly connected, can be convenient for staff to being that spheroidal graphite cast-iron feeds pomponization processing by the controller 16 added
Whole control is carried out in the process, improves the convenience of processing.
Referring to Fig. 3, the outside of the material passing tube 10 is equipped with solenoid valve 19, the solenoid valve 19 is embedded in the material passing tube
10 inside is fixedly connected, and the solenoid valve 19 and controller 16 are attached by conducting wire, passes through the solenoid valve added
19 can control the amount for entering carbon in smelting furnace, silicon, manganese and sulphur, improve the stability of production.
The controller 16 that spheroidal graphite cast-iron described in the utility model hello pompon steady production control system is added is according to pre-
Fixed sequence changes main circuit or the wiring of control circuit carries out whole control with resistance value in change circuit, by programmed counting
Device, command register, command decoder, clock generator and operation controller composition are to coordinate and command, when to spheroidal graphite cast-iron
Pompon is fed, needs to add iron liquid to the inside of smelting furnace 2, while surveying using temperature of the temperature sensing device 13 to iron liquid
Amount, and temperature sensing device 13 understands the inside for the data measured being transferred to controller 16, and controller 16 makes data aobvious
It is shown in display screen 17, staff between 1420 degree to 1450 degree, is surveyed the temperature general control of iron liquid using flow
Amount instrument 11 measures the amount for being input into carbon in smelting furnace, silicon, manganese and sulphur, and controller 16 is carried out to the data come are measured
Acquisition shows that when equivalent reaches the iron liquid identical ratio of addition, staff utilizes solenoid valve 19 on display screen 17
Material passing tube 10 is closed, then adds nodulizer and inovulant to the inside of smelting furnace 2 using threads feeding apparatus 3, addition
Induction is made using infrared induction device 7 simultaneously, staff is monitored threads feeding apparatus 3 and casting device 4, has bred
It is poured at rear using casting device 4.
It is the support base 1 of the utility model, smelting furnace 2, threads feeding apparatus 3, casting device 4, braced frame 5, pipeline 6, red
Outside line sensing device 7, support plate 8, electric sliding rail 9, material passing tube 10, flow measuring instrument 11, connecting plate 12, temperature sensing device
13, flow distribution plate 14, device frame 15, controller 16, display screen 17, alarm device 18,19 component of solenoid valve are universal standard part
Or component as known to those skilled in the art, structure and principle are all that this technology personnel can be learnt or be led to by technical manual
It crosses routine experiment method to know, the utility model solves the problems, such as it is that spheroidal graphite cast-iron hello pomponization in the process can not be to the temperature of iron liquid
Degree measures, and controls to be not easy to staff the bonded hard ferrite magnet in smelting furnace, easily leads to oxide and gas
It floats, iron liquid inoculation fade is accelerated, and spheroidizing quality is reduced.It in addition to this, can not be to being input into carbon in smelting furnace, silicon, manganese and sulphur
Amount measure, cause to be unable to control adding proportion, reduce spheroidal graphite cast-iron feed pompon steady production the problem of.This
Utility model, which passes through the temperature sensing device added, to measure the temperature of iron liquid, and temperature sensing device can be measuring
The data come are transferred to the inside of controller, show on a display screen, staff increases according to the temperature of iron liquid
The iron liquid of high temperature controls the bonded hard ferrite magnet in smelting furnace convenient for staff, convenient for making oxide and gas float, drop
Low iron liquid inoculation fade speed, improves spheroidizing quality.By the flowmeter added can be input into carbon in smelting furnace,
The amount of silicon, manganese and sulphur measures, and staff's observable display screen grasps the size of additive amount, cooperates solenoid valve to material passing tube
It is controlled, timely material passing tube can be switched, consequently facilitating controlling adding proportion, improved spheroidal graphite cast-iron and feed
The steady production of pompon.
Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention, it is not limited to this
Utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art
For, it is still possible to modify the technical solutions described in the foregoing embodiments, or to part of technical characteristic
It is equivalently replaced.Within the spirit and principle of the utility model, any modification, equivalent replacement, improvement and so on,
It should be included within the scope of protection of this utility model.
Claims (5)
1. spheroidal graphite cast-iron feeds pompon steady production control system, including support base (1), smelting furnace (2), threads feeding apparatus (3)
And casting device (4), it is characterised in that: the smelting furnace (2) is set to the top of the support base (1), described to feed silk
Device (3) and the casting device (4) are respectively arranged at the two sides of the smelting furnace (2), and the top of the smelting furnace (2) is equipped with
Braced frame (5), the braced frame (5) are fixedly connected with the threads feeding apparatus (3) and the casting device (4), institute
Threads feeding apparatus (3) and the casting device (4) is stated to be attached by pipeline (6) and smelting furnace (2) respectively, and pipeline (6)
Outside is equipped with infrared induction device (7), and company is fixed in the inside that the infrared induction device (7) is embedded in pipeline (6)
It connects；
The inside of the braced frame (5) is equipped with support plate (8), and the two sides of the support plate (8) are respectively equipped with electric sliding rail
(9), the electric sliding rail (9) and the support plate (8) are fixedly connected, and the lower part of the support plate (8) is equipped with material passing tube
(10), the outside of the material passing tube (10) is equipped with flow measuring instrument (11), and the both ends of the material passing tube (10) are respectively embedded in institute
The inside for stating support plate (8) and the smelting furnace (2) is fixedly connected.
2. spheroidal graphite cast-iron according to claim 1 feeds pompon steady production control system, it is characterised in that: the melting
The outside of furnace (2) is equipped with connecting plate (12), and the inside of the connecting plate (12) is equipped with temperature sensing device (13), the temperature sense
The inside for answering device (13) to be embedded in the smelting furnace (2) is fixedly connected.
3. spheroidal graphite cast-iron according to claim 1 feeds pompon steady production control system, it is characterised in that: the melting
The inside of furnace (2) is equipped with flow distribution plate (14), and the both ends of the flow distribution plate (14) and the inner surface of the smelting furnace (2) pass through welding
Mode be fixed, the flow distribution plate (14) and the casting device (4) are fixedly connected by pipeline (6).
4. spheroidal graphite cast-iron according to claim 1 feeds pompon steady production control system, it is characterised in that: the casting
The lower part of device (4) is equipped with device frame (15), and the inside of described device frame (15) is equipped with controller (16), display screen (17)
And alarm device (18), the two sides of described device frame (15) respectively with the casting device (4) and the support base (1) into
Row is fixedly connected.
5. spheroidal graphite cast-iron according to claim 1 feeds pompon steady production control system, it is characterised in that: the logical material
The outside for managing (10) is equipped with solenoid valve (19), and company is fixed in the inside that the solenoid valve (19) is embedded in the material passing tube (10)
It connects, the solenoid valve (19) and controller (16) are attached by conducting wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820716506.6U CN208577757U (en) | 2018-05-15 | 2018-05-15 | Spheroidal graphite cast-iron feeds pompon steady production control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820716506.6U CN208577757U (en) | 2018-05-15 | 2018-05-15 | Spheroidal graphite cast-iron feeds pompon steady production control system |
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| Publication Number | Publication Date |
|---|---|
| CN208577757U true CN208577757U (en) | 2019-03-05 |
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ID=65507583
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820716506.6U Active CN208577757U (en) | 2018-05-15 | 2018-05-15 | Spheroidal graphite cast-iron feeds pompon steady production control system |
Country Status (1)
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| CN (1) | CN208577757U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113088614A (en) * | 2021-02-20 | 2021-07-09 | 浙江杭机铸造有限公司 | Improve bad nodular iron casting apparatus for producing of balling |
-
2018
- 2018-05-15 CN CN201820716506.6U patent/CN208577757U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113088614A (en) * | 2021-02-20 | 2021-07-09 | 浙江杭机铸造有限公司 | Improve bad nodular iron casting apparatus for producing of balling |
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