CN208556555U - A kind of batch plant - Google Patents
A kind of batch plant Download PDFInfo
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- CN208556555U CN208556555U CN201821198131.5U CN201821198131U CN208556555U CN 208556555 U CN208556555 U CN 208556555U CN 201821198131 U CN201821198131 U CN 201821198131U CN 208556555 U CN208556555 U CN 208556555U
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- feed bin
- guide portion
- bin
- driving mechanism
- bottom plate
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Abstract
The utility model discloses a kind of batch plant, including pedestal, bin component, driving mechanism and control mechanism, control mechanism and driving mechanism are electrically connected；Its main feature is that pedestal is the support member of bin component, driving mechanism and control mechanism, the first guide portion is set on pedestal；Bin component is variable volume feed bin, and driving mechanism connects bin component, driving feed bin volume variation；The second guide portion is set between bin component and the first guide portion.The utility model has the advantages that adjustable volume, by judging shooting level sensor the initial position of material, material position is found accurately automatically, and using capturing position as initial position, the downward set a distance movement of coaming plate makes material dosing fall the storage bin for adding to automatic tapping machine；Supplementing a material can make equipment long lasting for operation, and automatic tapping machine is not in scarce material state after lacking material, and staff has time enough to supplement material, provides material guarantee long lasting for operation for automatic tapping machine.
Description
Technical field
The utility model belongs to component assembly equipment technical field more particularly to a kind of storage material and the material by storage
It is metered into the feeding device of material-receiving device, is suitable for the band such as nail, screw, rivet suspending head bar, cylindrical bar, round
The material feed of a variety of mobility such as material.
Background technique
Screw is a kind of connector for being connected and fixed to two objects together, in daily life using very wide
It is general.It is usually to be locked by screwdriver to screw since screw is small in size and frictional force is big.In industrial production mistake
Cheng Zhong, the especially industry in the big industry of the screws demand such as each electronic product, household electrical appliance, toy product.Traditional
The mode manually tightened up a screw is too slow, and often because of the difference of operator's technical level, the quality of screw locking
Difference has potential hidden danger to the Assembly stability of product.With the quickening of process of industrialization, enterprise is more and more purchased
Automation equipment, for replacing traditional manual operation.Occur automatic tapping machine in the prior art, including machine for arranging screws,
Screw array machine, screw feeder etc., major function are that screw ordered arrangement is delivered to set extracting position for automatic lock spiral shell
Silk machine picks up.Automatic tapping machine is generally divided into vibration disc type, rotating disc type, jacking type；Vibrating-disk filature, component part are circle
Disk shakes loader and rectilinear orbit；Rotating disc type and jacking type filature, component part be hopper and turntable or lifting body and
Rectilinear orbit.Above-mentioned several automatic tapping machines in order to continuously provide screw be equipped with accommodate screw storage bin.The disadvantage is that storage
The volume of feed bin is typically small, and material additive amount is few, and screw is constantly transported to set extracting position, stores up after a period of work
Feed bin will appear scarce material, not have corresponding feeding device for the feed supplement of storage bin, after usually device lacks material alarm sending, work
Make personnel and directly carry out material supplement to storage bin, this mode material adds frequent operation, but because upper production situation is not true
It is fixed, cause the addition time to be not fixed, arranges full-time material monitoring personnel appropriation of labour power；Once in addition there is material report in storage bin
Police, then it is less to the activity duration that staff leaves, it is most likely that material supply discontinuity occur, influence to produce.
Utility model content
In order to overcome the deficiencies of the prior art, the purpose of this utility model is to provide a kind of batch plant, volume can
It adjusts, the automatic material position that carries out is found accurately, and quantitative feeding, the screw suitable for various automatic tapping machines is fed, when being automatic screw captain
Between continuous service provide material guarantee.
To achieve the above objectives, the present invention adopts the following technical solutions:
A kind of batch plant, including pedestal, bin component, driving mechanism and control mechanism, the control mechanism and
Driving mechanism is electrically connected；Its main feature is that the pedestal is the support member of bin component, driving mechanism and control mechanism, pedestal
On set guide portion, the guide portion is directed to straight specific device for accepting the material that bin component is fallen；The feed bin
Component is variable volume feed bin, and the driving mechanism connects bin component, driving feed bin volume variation.
Further, the guide portion includes the first guide portion and the second guide portion, and first guide portion is located at pedestal
Middle part, first guide portion are up big and down small necking moulding mixture bucket, are connect with the storage bin of automatic tapping machine, from bin component
The material fallen is led through the first guide portion back into storage bin；First guide portion top sets connection two relative edge's of pedestal
Bridge sets driving mechanism on the bridge；Second guide portion is set between bin component and the first guide portion.
Further, the bin component include constitute feed bin feed bin bottom plate and set on feed bin bottom plate surrounding coaming plate with
And for fixing the support plate of coaming plate below feed bin bottom plate；The feed bin bottom plate and pedestal pass through through the several of support plate
Root linear steering axis connection, so that feed bin bottom plate is fixed relative to pedestal；Part in the several wire guiding axis
Linear steering axis is socketed guide sleeve, and the support plate bottom is connect with guide sleeve, and the driving mechanism is connect with support plate；Driving
Support construction of the mechanism as support plate drives support plate to move up and down, and to be guide sleeve under the restriction of linear guiding axis,
Support plate only moves back and forth on fixation locus, so that feed bin bottom plate and coaming plate constitute separate type feed bin structure, the volume of feed bin
Change with the relative position of coaming plate and feed bin bottom plate, when support plate and feed bin bottom plate apart from it is nearest when, the volume of feed bin is most
Greatly, when support plate and feed bin bottom plate are apart from most original, coaming plate upper rim or entirely below feed bin bottom plate, feed bin volume
It is minimum；During support plate is run down, the material on feed bin bottom plate is in feed bin bottom plate and coaming plate top edge corresponding position
It falls；It is set on the coaming plate with control mechanism electric connection to shooting level sensor, detects the material initial position in feed bin,
Material position is found accurately automatically, and using capturing position as initial position, driving mechanism drives support plate and the downward set a distance movement of coaming plate.
Further, the driving mechanism includes stepper motor, synchronous belt and trapezoidal screw；The lower end of the trapezoidal screw is set
In on bearing block, stepper motor is connect by the synchronous belt with trapezoidal screw, provides power for trapezoidal screw, trapezoidal screw it is upper
End is connect with feed bin bottom plate by bearing, and the nut on the trapezoidal screw is connect with support plate；Stepper motor passes through synchronous belt
When driving trapezoidal screw rotation, nut drives support plate to move up and down, and selection uses trapezoidal screw, is the spiral shell because of trapezoidal screw
Line can make accurate movement during exercise, so that the movement position of support plate is accurate.
Further, the feed bin bottom plate and horizontal direction are in a certain angle, the feed bin that feed bin bottom plate and coaming plate row are formed
Interior, material can use gravity to the border movement of feed bin bottom plate and coaming plate, object on the feed bin bottom plate for having tilt angle
Material is fallen from the top edge of coaming plate.
Further, second guide portion includes the shell of inner hollow, and the hollow space that shell surrounds is as guide
Channel, the shell are lower than feed bin plate upper surface close to the side of bin component；The material fallen from coaming plate top edge is first
It is introduced into the material guide channel in the second guide portion, subsequently into the first guide portion, eventually enters into the storage bin of automatic tapping machine, shell
The rake in the first guide portion is closed in lower end establishing.
Further, the feeding device further includes the upper level sensor being electrically connected with control mechanism and the next sensing
Device detects support plate movement position using a certain structure connecting with support plate as test point, controls stepper motor for control mechanism
Operation or stop provide signal.
Further, the feeding device further includes gag lever post, carries out limited support to support plate downlink, avoids support plate
Downlink is more than range and is pressed in driving mechanism.
Further, the feeding device further includes the acoustic-optic alarm being electrically connected with control mechanism, when the feed bin
When interior material is less, support plate has been run to when making the smallest position of feed bin volume, and conversion direction starts uplink until feed bin
Volume is restored to maximum position, and staff is reminded to supplement material, although the device is also required to the benefit that staff carries out material
Fill, but its volume is larger relative to the storage bin of automatic tapping machine, the long period can be run by supplementing a material, and with automatic spiral shell
Storage bin in silk machine lacks material alarm condition and compares, and the feeding device is longer to the reaction time of staff, will not influence just
Normal production.
Compared with prior art, the utility model has the advantages that adjustable volume, by perceiving material to shooting level sensor
Initial position in feed bin, the automatic material position that carries out is found accurately, using capturing position as initial position, the downward set a distance movement of coaming plate,
Material dosing is set to fall the storage bin for adding to automatic tapping machine, the screw suitable for various automatic tapping machines is fed, while
It can be used for following closely, the feed with a variety of flowable materials such as suspending head bar, cylindrical bar, globular materials such as screw, rivet；Material
The primary supplement sustainable operation long period, automatic tapping machine is not in scarce material state after lacking material, and staff has enough
Time be feeding device supplement material, provide material guarantee long lasting for operation for automatic tapping machine.
Detailed description of the invention
The utility model is described further below with reference to specific attached drawing.
Fig. 1 is the utility model general assembly drawing.
Fig. 2 is the utility model installation diagram.
Fig. 3 is the utility model disassemblying structure schematic diagram.
Fig. 4 is that the utility model faces sectional structure chart.
Fig. 5 is the utility model base mechanism schematic diagram.
In figure: 1- pedestal 2- control mechanism 3- the first guide portion 4- the second guide portion 5- bridge 6- linear steering axis
7- guide sleeve 8- feed bin bottom plate 9- coaming plate 10- support plate 11- is to shooting level sensor 12- stepper motor 13- synchronous belt
14- trapezoidal screw 15- bearing block 16- nut 17- shell 18- rake 19- material guide channel 20- upper level sensor
Level sensor 22- gag lever post under 21-.
Specific embodiment
The utility model is described further combined with specific embodiments below.
Shown in as shown in Figure 1, Figure 2 Fig. 3, Fig. 4, Fig. 5, a kind of batch plant, including pedestal 1, bin component, driving machine
Structure and control mechanism 2, control mechanism 2 and driving mechanism are electrically connected；Its main feature is that pedestal 1 be bin component, driving mechanism and
2 support member of control mechanism sets the first guide portion 3 for guide on pedestal 1；Bin component is variable volume feed bin, driving
Mechanism connects bin component, driving feed bin volume variation；Bin component and the first guide portion 3 are connected by the second guide portion 4.
As shown in figure 5, the first guide portion 3 is located at 1 middle part of pedestal, first guide portion 3 is up big and down small necking type
Hopper is connect with the storage bin of automatic tapping machine, and the material fallen from bin component is led through the first guide portion 3 back into storing
Storehouse；First guide portion, 3 top sets the bridge 5 of connection 1 liang of relative edge of pedestal, sets driving mechanism on bridge 5.
As shown in Fig. 2, Fig. 3, Fig. 4, Fig. 5, bin component includes constituting the feed bin bottom plate 8 of feed bin and set on feed bin bottom plate 8
The coaming plate 9 of surrounding and the support plate 10 for being used to fix coaming plate 9 below feed bin bottom plate 8；Feed bin bottom plate 8 passes through with pedestal 1
Several wire guiding axis 6 through support plate 10 connects, so that feed bin bottom plate 8 is fixed relative to pedestal 1；Several wire
Property guiding axis 6 in partial linear guiding axis be socketed guide sleeve 7,10 bottom of support plate connect with guide sleeve 7, driving mechanism with prop up
Fagging 10 connects；This plant feed bin bottom plate 8 and coaming plate 9 constitute separate type feed bin structure, and the volume of feed bin is with coaming plate 9 and feed bin bottom
The relative position of plate 8 and change, when support plate 10 and feed bin bottom plate 8 are apart from minimum, the volume of feed bin is maximum, when support plate 10
When far from feed bin bottom plate 8, the upper rim of coaming plate 9 or entirely below feed bin bottom plate 8, feed bin volume minimum；Set on coaming plate 9 with
Control mechanism 2 be electrically connected to shooting level sensor 11, detect the material position in feed bin, material position is found accurately automatically, to find accurately
Position is initial position, and driving mechanism drives support plate and the downward set a distance movement of coaming plate.
As shown in Fig. 2, Fig. 4, Fig. 5, driving mechanism includes stepper motor 12, synchronous belt 13 and trapezoidal screw 14；Trapezoidal screw
14 lower end is set on bearing block 15, and stepper motor 12 is connect by synchronous belt 13 with trapezoidal screw 14, is provided for trapezoidal screw 14
The upper end of power, trapezoidal screw 14 is connect with feed bin bottom plate 8 using bearing, and the nut 16 on trapezoidal screw 14 and support plate 10 connect
It connects；When stepper motor 12 drives trapezoidal screw 14 to rotate by synchronous belt 13, nut 16 drives support plate 10 to move up and down；Ladder
The screw thread of shape lead screw 14 can make accurate movement during exercise, so that the movement position of support plate 10 is accurate.
As shown in Figure 2, Figure 3, Figure 4, feed bin bottom plate 8 and horizontal direction are in a certain angle, feed bin bottom plate 8 and 9 row shape of coaming plate
At feed bin in make border movement of the material under the effect of gravity to feed bin bottom plate 8 and coaming plate, material falls from the edge of coaming plate 9
It falls.In the present embodiment, feed bin bottom plate 8 is inverted V shaped slab, and 9 top edge of coaming plate engaged therewith can be some or all of
It moves to below V shaped slab extreme lower position, and sets on coaming plate 9 to shooting level sensor 11, detect V shaped slab extreme lower position always
Locate material position.In addition, feed bin bottom plate is also designed to cone, truncated cone-shaped or other terrace with edge structures, it is engaged therewith to enclose
Plate, the second guide portion and the first guide portion make corresponding change.
Second guide portion 4 includes the shell 17 of inner hollow, and the hollow space that shell 17 surrounds is as material guide channel 19, shell
Body 12 is lower than 8 upper surface of feed bin bottom plate close to the side of bin component；The rake in the first guide portion 5 is closed in 19 lower end establishing of shell
18。
Feeding device further includes the upper level sensor 20 being electrically connected with control mechanism 2 and lower level sensor 21, detection branch
10 movement position of fagging controls the operation of stepper motor 12 for control mechanism 2 or stopping provides signal.
As shown in figure 5, feeding device further includes gag lever post 22, the height of gag lever post is higher than the height of driving mechanism, to branch
Fagging downlink carries out limited support, and support plate downlink is avoided to be more than range and be pressed in driving mechanism.
Feeding device further includes the acoustic-optic alarm (being not marked in figure) being electrically connected with control mechanism 2, when the feed bin
When interior material is less, support plate 10 has been run to when making the smallest position of feed bin volume, and conversion direction starts uplink until branch
Fagging 10 is bonded with feed bin bottom plate 8, and feed bin volume is restored to maximum position, and acoustic-optic alarm reminds staff's supplement
Material, although the device be also required to staff carry out material supplement, relative to its volume of the storage bin of automatic tapping machine compared with
Greatly, the long period can be run by supplementing a material, and compared with the storage bin in automatic tapping machine lacks material alarm condition, the feed
Device is longer to the reaction time of staff, will not influence normal production.
Claims (9)
1. a kind of batch plant, including pedestal, bin component, driving mechanism and control mechanism, the control mechanism and drive
Motivation structure is electrically connected；It is characterized by: the pedestal is the support member of bin component, driving mechanism and control mechanism, bottom
Guide portion is set on seat, the guide portion is used to accept the material that bin component is fallen and is oriented to material；The feed bin group
Part is variable volume feed bin, and the driving mechanism connects bin component, driving feed bin volume variation.
2. a kind of batch plant according to claim 1, it is characterised in that: the guide portion include the first guide portion and
Second guide portion, first guide portion are located at the middle of the base, and first guide portion is up big and down small necking moulding mixture bucket, with
The storage bin of automatic tapping machine connects, and the material fallen from bin component is led through the first guide portion back into storage bin；It is described
First guide portion top sets the bridge of connection two relative edge of pedestal, sets driving mechanism on the bridge；Second guide portion is set to material
Between storehouse component and the first guide portion.
3. a kind of batch plant according to claim 2, it is characterised in that: second guide portion includes inner hollow
Shell, for the hollow space that shell surrounds as material guide channel, the shell is lower than feed bin bottom plate close to the side of bin component
Upper surface；The rake in the first guide portion is closed in the establishing of shell lower end.
4. a kind of batch plant according to claim 1, it is characterised in that: the bin component includes constituting feed bin
Feed bin bottom plate and the support plate for being used to fix coaming plate set on the coaming plate of feed bin bottom plate surrounding and below feed bin bottom plate；It is described
Feed bin bottom plate and pedestal are by the several wire guiding axis connection through support plate, so that feed bin bottom plate is fixed relative to pedestal
It is motionless；Partial linear guiding axis in the several wire guiding axis is socketed guide sleeve, the support plate bottom and guide sleeve
Connection, the driving mechanism are connect with support plate；Set on the coaming plate with control mechanism be electrically connected to shooting level sensor,
Detect the material position in feed bin.
5. a kind of batch plant according to claim 1, it is characterised in that: the driving mechanism includes stepper motor, same
Walk band and trapezoidal screw；The lower end of the trapezoidal screw is set on bearing block, and the synchronous belt is by stepper motor and trapezoidal screw
Connection, the upper end of trapezoidal screw are connect with feed bin bottom plate by bearing, and the nut on the trapezoidal screw is connect with support plate.
6. a kind of batch plant according to claim 4, it is characterised in that: the feed bin bottom plate and horizontal direction are in one
Clamp angle.
7. a kind of batch plant according to claim 1, it is characterised in that: the feeding device further includes and control machine
The upper level sensor and lower level sensor that structure is electrically connected, detect support plate movement position, control stepper motor for control mechanism
Operation or stop provide signal.
8. a kind of batch plant according to claim 1, it is characterised in that: the feeding device further includes gag lever post,
Limited support is carried out to support plate downlink.
9. a kind of batch plant according to claim 1, it is characterised in that: the feeding device further includes and control machine
The acoustic-optic alarm for being used to that staff to be reminded to supplement material that structure is electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821198131.5U CN208556555U (en) | 2018-07-27 | 2018-07-27 | A kind of batch plant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821198131.5U CN208556555U (en) | 2018-07-27 | 2018-07-27 | A kind of batch plant |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208556555U true CN208556555U (en) | 2019-03-01 |
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ID=65448340
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821198131.5U Active CN208556555U (en) | 2018-07-27 | 2018-07-27 | A kind of batch plant |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208556555U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108890247A (en) * | 2018-07-27 | 2018-11-27 | 无锡丹尼克尔自动化科技有限公司 | A kind of batch plant |
-
2018
- 2018-07-27 CN CN201821198131.5U patent/CN208556555U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108890247A (en) * | 2018-07-27 | 2018-11-27 | 无锡丹尼克尔自动化科技有限公司 | A kind of batch plant |
| CN108890247B (en) * | 2018-07-27 | 2023-08-11 | 无锡丹尼克尔自动化科技有限公司 | Quantitative feeding device |
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