CN208549857U - A kind of Pu'er tea microbial fermentation system - Google Patents
A kind of Pu'er tea microbial fermentation system Download PDFInfo
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- CN208549857U CN208549857U CN201820341729.9U CN201820341729U CN208549857U CN 208549857 U CN208549857 U CN 208549857U CN 201820341729 U CN201820341729 U CN 201820341729U CN 208549857 U CN208549857 U CN 208549857U
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Abstract
The utility model discloses a kind of Pu'er tea microbial fermentation systems, including fermenting case, top in fermenting case is provided with upper spacer, lower part is equipped with lower clapboard, the upper surface of upper spacer is connected with lifting cylinder, the inside of fermenting case is separated into air-dispersing chamber by upper spacer and lower clapboard from top to bottom, fermentation chamber and ponding chamber, shower humidification device is installed at the top of air-dispersing chamber, air-dispersing fan is installed on side wall, temperature sensor is respectively arranged on the side wall of the fermentation chamber, humidity sensor, feeding door and feed opening, middle inside fermentation chamber is provided with two groups of material stirring-up mechanisms and number row's airway, the lower end of airway passes through the lower clapboard air inlet supervisor intracavitary with ponding is located at and is connected to, air inlet supervisor is connected to the air heater being arranged in outside fermenting case.The present apparatus can not only monitor yeasting in real time, and can be realized the natural turning in fermentation chamber, have the advantages that structure is simple, use aspect, treating capacity are big, clean hygiene.
Description
Technical field
The utility model belongs to Tea Production technical field of processing equipment, and in particular to a kind of Pu'er tea microbial fermentation system
System.
Background technique
Pu'er tea be using the solar dried green tea of Yunnan specialty large leaf tea as raw material, under the action of microorganism by nature or
The special post-fermentation teas of one kind that human assistance fermentation process is formed.Due to its unique flavor, soup look and significant anti-
Oxidation, reducing blood lipid, protection be cardiovascular, antibacterial and multiple biological activities and the health-care efficacy such as antitumor and be concerned, have good
Good market prospects.For Pu'er tea, fermentation is the higher link of technology content in Pu'er tea manufacturing process, and processing is not
It is good, it will to seriously affect the quality of Pu'er tea.Currently, the fermentation of Pu'er tea mostly uses greatly fermentation frame, wooden barrel or clean floor
Etc. the modes of pile fermentations ferment, it is main using using ventilation and be manually atomized add water by the way of be aerated and moisturizing, simultaneously
By fermentation experience, change is air-dried into, Pu'er tea can be obtained, currently, Pu'er tea after completing fermentation by artificial multiple turning
Artificial post-fermentation production mostly use traditional pile fermentation mode, by environmental microorganism natural infection carry out, with fermentation experience, warp
Multiple turning processing is crossed, after completing fermentation process, ageing is air-dried, obtains Pu'er tea.It adopts and makes Pu'er tea in manner just described, especially
It is not only to be difficult using artificial atomization plus water or artificial turning to solve the uniformity in humidification and effectively control tealeaves
Difficulty, the fermentation of tealeaves is affected by environment larger, and the quality of tealeaves cannot be guaranteed, and artificial turning large labor intensity,
Using spontaneous fermentation, fermentation time is long, and the low efficiency of fermentation, sanitary condition is poor, serious to constrain the development of Pu'er tea.Cause
This, develops that a kind of simple structure, use aspect, at low cost, treating capacity is big, fermentation process is easy to control, can effectively ferment
Quality and fermentation efficiency, and the Pu'er tea microbial fermentation system for doing health is desirability.
Summary of the invention
Simple, use aspect that the purpose of this utility model is to provide a kind of structures, at low cost, treating capacity is big, fermented
Journey is easy to control, can effectively fermented quality and fermentation efficiency, and do the Pu'er tea microbial fermentation system of health.
The purpose of this utility model is achieved in that including fermenting case, the upper level in fermenting case be provided with every
Plate is machined with multiple air holes on upper spacer, and the upper surface of upper spacer is connect with the lifting cylinder being mounted at the top of fermenting case,
Lower tilt in fermenting case is equipped with lower clapboard, and multiple leakage holes are machined on lower clapboard, and upper spacer and lower clapboard will ferment
The inside of case is separated into air-dispersing chamber, fermentation chamber and ponding chamber from top to bottom, is equipped with shower humidification device, side wall at the top of air-dispersing chamber
On air-dispersing fan is installed, be respectively arranged with temperature sensor and humidity sensor on the side wall of the fermentation chamber, and in lower clapboard
It is provided with feeding door on the fermentation chamber side wall of lower side, is provided with feed opening, fermentation chamber on the fermentation chamber side wall of higher side
Internal middle is arranged in parallel with two groups of material stirring-up mechanisms, two groups of material stirring-up mechanisms and material stirring-up mechanism and the side wall of fermentation chamber it
Between be vertically arranged with number row's airway, the upper end of airway seals by official's cap, lower end pass through lower clapboard with positioned at ponding
Connection is responsible in intracavitary air inlet, and air inlet supervisor is connected to the air heater being arranged in outside fermenting case, and is being located in fermentation chamber
Airway tube wall on process several ventilation holes, the bottom of ponding chamber is provided with drainpipe.
The utility model passes through setting temperature sensor, humidity sensor, shower humidification device and airway, temperature sensing
The temperature and humidity in fermentation chamber can be monitored in real time in device and humidity sensor, and according to humidity and temperature condition is monitored, in fact
Showed accurate control shower humidification device carry out humidification or airway heated, with guarantee required for tea leaf fermentation ferment temperature
Degree and humidity, and then ensure that the quality of tea leaf fermentation, meanwhile, the reasonable Arrangement of airway, it is ensured that in fermentation chamber
Temperature is uniform, be not in because of uneven heating caused by the heartburn phenomenon of tealeaves, in addition, the material stirring-up mechanism of setting can be in fermentation chamber
Tealeaves carry out nature turning, greatly reduce labor intensity, after the completion of each turning, lifting cylinder drive upper spacer move down
Tealeaves in fermentation chamber is compressed, tealeaves is allowed adequately to be fermented.The present apparatus can not only be to the yeasting in fermentation chamber
It is monitored in real time, guarantees the stabilization of tea leaf fermentation environment, and can be realized the natural turning in fermentation chamber, guarantee fermentation chamber
Interior tealeaves is heated evenly, while greatly improving fermented quality and fermentation efficiency, simple, use aspect, place with structure
The advantages of reason amount is big, clean hygiene, use easy to spread.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model；
In figure: 1- air heater, 2- observation window, 3- feed opening, 4- air hole, 5- air-dispersing chamber, 6- shower humidification device, 7-
Upper spacer, 8- lifting cylinder, 9- air-dispersing fan, 10- temperature sensor, 11- humidity sensor, 12- feeding door, 13- ventilation are led
Pipe, 14- drainpipe, 15- fermentation chamber, 16- lower clapboard, 17- ponding chamber, 18- leakage hole, 19- air inlet supervisor, 20- material rotating plate,
21- shaft, 22- roller, 23- gauze.
Specific embodiment
The utility model will be further described below with reference to the accompanying drawings, but is not subject in any way to the utility model
Limitation instructs made any changes and modifications based on the utility model, belongs to the protection scope of the utility model.
As shown in Figure 1, the utility model includes fermenting case, the fermenting case can use cabinet made of wood materials,
Upper level in the fermenting case is provided with upper spacer 7, and multiple air holes 4, air hole 4 are machined on the upper spacer 7
The effect of one side is that the water that shower humidification device 6 sprays uniformly is sent in fermentation chamber 15, is on the other hand to play heat dissipation
Ventilative effect, the upper surface of the upper spacer 7 is connect with the lifting cylinder 8 being mounted at the top of fermenting case, in the fermenting case
Lower tilt lower clapboard 16 is installed, be machined with multiple leakage holes 18 on the lower clapboard 16, leakage hole 18 be for can and
When moisture extra in fermentation chamber 15 is dispersed into ponding chamber 17, the upper spacer 7 and lower clapboard 16 will be in fermenting cases
Portion is separated into air-dispersing chamber 5, fermentation chamber 15 and ponding chamber 17 from top to bottom, and the top of the air-dispersing chamber 5 is equipped with shower humidification device
6, air-dispersing fan 9 is installed on side wall, is respectively arranged with temperature sensor 10 and humidity sensor on the side wall of the fermentation chamber 15
11, and feeding door 12 is provided on 15 side wall of fermentation chamber of the lower side of lower clapboard 16,15 side wall of fermentation chamber of higher side
On be provided with feed opening 3, the middle inside the fermentation chamber 15 is arranged in parallel with two groups of material stirring-up mechanisms, in two groups of kind upenders
Be vertically arranged between structure and material stirring-up mechanism and the side wall of fermentation chamber 15 number row airways 13, the airway 13 it is upper
End is sealed by official's cap, and lower end passes through lower clapboard 16 and is connected to the air inlet supervisor 19 being located in ponding chamber 17, the air inlet supervisor
19 are connected to the air heater 1 being arranged in outside fermenting case, and add on the tube wall for the airway 13 being located in fermentation chamber 15
The bottom of number ventilation hole, the ponding chamber 17 is provided with drainpipe 14.
When carrying out tea leaf fermentation using the present apparatus, tealeaves is first added into fermentation chamber 15 to by feed opening 3, tealeaves enters
Pile fermentation is on lower clapboard 16 after in fermentation chamber 15, after the tealeaves pile fermentation in fermentation chamber 15 is to certain height, 8 band of lifting cylinder
Dynamic upper spacer 7, which is moved down, compresses compacting for the tealeaves in fermentation chamber 15, is then sprayed water by shower humidification device 6, the water of ejection
It is uniformly sprayed onto fermentation chamber 15 by the air hole 4 on upper spacer 7, during shower humidification, humidity sensor is real
The humidity in fermentation chamber 15 is monitored when 11, when humidity reaches requirement, shower humidification device 6 stops water spray, during fermentation, such as
When the temperature that fruit temperature sensor 10 monitors is not achieved fermentation temperature and needs to heat up, open air heater 1, by air plus
Hot-air after hot device 1 heats enters each airway 13 by air inlet supervisor 19, then by each airway 13
Heat is passed in fermentation chamber 15 by ventilation hole, makes the tealeaves thermally equivalent in fermentation chamber 15, when fermentation temperature reaches requirement
Afterwards, stopping being passed through hot-air into fermentation chamber 15, the temperature monitored if it is temperature sensor 10 is reached higher than fermentation temperature,
When needing to cool down, it is only necessary to open air-dispersing fan 9, the temperature in fermentation chamber 15 can be reduced, ferment after a period of time, need to hair
When tealeaves in ferment chamber 15 carries out turning, it is only necessary to it controls lifting cylinder 8 and drives the tealeaves for being moved away from pile fermentation on upper spacer 7, two
Group material stirring-up mechanism works simultaneously, the tealeaves in fermentation chamber 15 can be carried out turning, after the completion of stirring, 8 band of lifting cylinder
Dynamic upper spacer 7, which is moved down, compresses compacting for the tealeaves again in fermentation chamber 15, can carry out secondary fermentation, and it is several so to recycle stirring
It is secondary, it can be completed the fermentation work of tealeaves, after the completion of tea leaf fermentation, it is only necessary to open feeding door 12, the tealeaves that fermentation is completed
It is taken out from feeding door 12, during tea leaf fermentation, the fermentation water of generation is dropped into ponding chamber 17 by leakage hole 18
And it is discharged outside fermenting case by drainpipe 14.The present apparatus can not only monitor the yeasting in fermentation chamber 15 in real time,
The stabilization for guaranteeing tea leaf fermentation environment, and can be realized the natural turning in fermentation chamber 15, guarantee tealeaves in fermentation chamber by
It is hot uniformly, while greatly improving fermented quality and fermentation efficiency, have that structure is simple, use aspect, treating capacity are big, clean
The advantage of health,
Preferably, the material stirring-up mechanism includes tumbler cylinder 22, and the roller 22 is mounted in shaft 21, the shaft 21
One end is connected with the rolling bearing being mounted on 5 inner wall of fermentation chamber, and the other end extends to outside and the driving mechanism phase of fermentation chamber 5
Even, the outer surface of the roller 22 is evenly provided with number row's material rotating plate 20 along the axial direction of roller 22.In order to add
The toughness of strong material rotating plate 20, improves its service life, and the cross sectional shape of the material rotating plate 20 is in Y-shaped, and the top of material rotating plate 20
Portion is provided with wedge angle, and it is in order to which the inside for making material rotating plate 20 smoothly enter pile fermentation tealeaves is stirred that setting, which is pointed at,.
In order to avoid the tealeaves on lower clapboard 16 is leaked into ponding chamber 17 by leakage hole 18, the lower clapboard 16 it is upper
Surface is equipped with one layer of gauze 23.
In order to further improve the effect of fermentation, avoid the heat loss in fermentation chamber 15 very fast, the fermentation chamber 15
Outer surface be provided with insulating.
For the ease of observing the tea leaf fermentation situation in fermentation chamber 15 in time, 1 is provided on the side wall of the fermentation chamber 15
~2 observation windows 2.
Claims (6)
1. a kind of Pu'er tea microbial fermentation system, including fermenting case, which is characterized in that the upper level in the fermenting case is set
It is equipped with upper spacer (7), is machined with multiple air holes (4) on the upper spacer (7), the upper surface of the upper spacer (7) and peace
Lifting cylinder (8) at the top of fermenting case connects, and the lower tilt in the fermenting case is equipped with lower clapboard (16), under described
Be machined on partition (16) multiple leakage holes (18), the upper spacer (7) and lower clapboard (16) by the inside of fermenting case on to
Under be separated into air-dispersing chamber (5), fermentation chamber (15) and ponding chamber (17), shower humidification device is installed at the top of the air-dispersing chamber (5)
(6), air-dispersing fan (9) is installed on side wall, temperature sensor (10) and wet is respectively arranged on the side wall of the fermentation chamber (15)
It spends sensor (11), and is provided with feeding door (12) on fermentation chamber (15) side wall of lower clapboard (16) lower side, it is higher by one
It is provided with feed opening (3) on fermentation chamber (15) side wall of side, the internal middle of the fermentation chamber (15) is arranged in parallel with two groups
Material stirring-up mechanism is vertically arranged with number row's ventilation between two groups of material stirring-up mechanisms and material stirring-up mechanism and the side wall of fermentation chamber (15) and leads
It manages (13), the upper end of the airway (13) is sealed by official's cap, and lower end passes through lower clapboard (16) and is located at ponding chamber (17)
Interior air inlet supervisor (19) connection, the air inlet supervisor (19) are connected to the air heater (1) being arranged in outside fermenting case, and
Several ventilation holes are processed on the tube wall of airway (13) in fermentation chamber (15), the bottom of the ponding chamber (17) is set
It is equipped with drainpipe (14).
2. a kind of Pu'er tea microbial fermentation system according to claim 1, it is characterised in that: the material stirring-up mechanism includes
Tumbler cylinder (22), the roller (22) are mounted on shaft (21), one end of the shaft (21) and are mounted on fermentation chamber (15)
Rolling bearing on inner wall is connected, and the outside that the other end extends to fermentation chamber (15) is connected with driving mechanism, the roller (22)
Outer surface along the axial direction of roller (22) be evenly provided with number row material rotating plate (20).
3. a kind of Pu'er tea microbial fermentation system according to claim 2, it is characterised in that: the material rotating plate (20)
Cross sectional shape is in Y-shaped, and is provided with wedge angle at the top of material rotating plate (20).
4. a kind of Pu'er tea microbial fermentation system according to claim 1, it is characterised in that: the lower clapboard (16)
Upper surface is equipped with one layer of gauze (23).
5. a kind of Pu'er tea microbial fermentation system according to claim 1, it is characterised in that: the fermentation chamber (15)
Outer surface is provided with insulating.
6. a kind of Pu'er tea microbial fermentation system according to claim 1, it is characterised in that: the fermentation chamber (15)
1~2 observation window (2) is provided on side wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820341729.9U CN208549857U (en) | 2018-03-13 | 2018-03-13 | A kind of Pu'er tea microbial fermentation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820341729.9U CN208549857U (en) | 2018-03-13 | 2018-03-13 | A kind of Pu'er tea microbial fermentation system |
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| Publication Number | Publication Date |
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| CN208549857U true CN208549857U (en) | 2019-03-01 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111567642A (en) * | 2020-05-08 | 2020-08-25 | 云南昆船设计研究院有限公司 | Pu' er tea pile fermentation case with temperature detection |
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2018
- 2018-03-13 CN CN201820341729.9U patent/CN208549857U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111567642A (en) * | 2020-05-08 | 2020-08-25 | 云南昆船设计研究院有限公司 | Pu' er tea pile fermentation case with temperature detection |
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