CN208547320U - Workpiece surface profile on-position measure system - Google Patents

Workpiece surface profile on-position measure system Download PDF

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Publication number
CN208547320U
CN208547320U CN201821109076.8U CN201821109076U CN208547320U CN 208547320 U CN208547320 U CN 208547320U CN 201821109076 U CN201821109076 U CN 201821109076U CN 208547320 U CN208547320 U CN 208547320U
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China
Prior art keywords
surface profile
workpiece surface
measured workpiece
workpiece
measured
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CN201821109076.8U
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Inventor
李学崑
陈占营
张云
蒋昇
杜海涛
王立平
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Huachen Precision Equipment (kunshan) Ltd By Share Ltd
Tsinghua University
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Huachen Precision Equipment (kunshan) Ltd By Share Ltd
Tsinghua University
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Abstract

The utility model proposes a kind of workpiece surface profile on-position measure systems, comprising: displacement measurement module, including two displacement sensors, for measuring the variable quantity of measured workpiece surface profile;Fixed supporting module, including two measurement arms, for clamping displacement sensor, so that displacement sensor vertical workpiece surface is slided along the measured workpiece axis direction;Data acquisition module, for obtaining the variable quantity of measured workpiece surface profile;Data processing module, for obtaining the current outline of measured workpiece, and the current outline of real-time storage measured workpiece according to the variable quantity of measured workpiece surface profile.The systematic survey process is simple and fast, and measurement accuracy is high and cheap, easy for installation and open good.

Description

Workpiece surface profile on-position measure system
Technical field
The utility model relates to mechanical measurement technique field, in particular to a kind of workpiece surface profile on-position measure system.
Background technique
It is essential for measuring surface profile precision for there is the shaft-like workpiece of surface profile required precision, after machining 's.Currently to workpiece surface profile measurement, there are mainly two types of method, on-position measure and off-line measurements.On-position measure, which refers to, utilizes machine The included measuring system of bed, workpiece surface profile measurement is carried out when workpiece is without departing from lathe.This measurement method measuring speed Fastly, dismounting workpiece is not had to when measurement, but measurement accuracy is limited, initial data is not easy to extract, and systemic openness is poor, cannot be with other Machining state signal (process vibration, power signal etc.) synchro measure.And the workpiece surface profile measurement that lathe is included System price is expensive, therefore machine tool does not have workpiece surface profile measuring system.Workpiece is mounted on specially by off-line measurement Synthesis measuring profilometer on carry out surface profile measurement.This measurement method precision is high, but time of measuring is long, and instrument sheet Body is expensive.For large-sized workpiece, can not generally be measured using surface profiler.Therefore it is low to develop a kind of price Honest and clean, easy for installation, open good workpiece surface profile on-position measure system, is of great significance for field of machining.
Utility model content
The utility model is intended to solve at least some of the technical problems in related technologies.
For this purpose, having and measuring the purpose of this utility model is that proposing a kind of workpiece surface profile on-position measure system Journey is simple and fast, measurement accuracy height and cheap, easy for installation and open good advantage.
In order to achieve the above objectives, the utility model proposes a kind of workpiece surface profile on-position measure systems, comprising: displacement Measurement module, institute's displacement measurement module includes two displacement sensors, for measuring the variation of measured workpiece surface profile Amount;Fixed supporting module, the fixed supporting module includes two measurement arms, for clamping two institute's displacement sensors, with Slide two institute displacement sensors vertical workpiece surfaces along the measured workpiece axis direction;Data acquisition module is used In the variable quantity for obtaining the measured workpiece surface profile;Data processing module, for according to the measured workpiece surface The variable quantity of profile obtains the current outline of the measured workpiece, and the current outline of measured workpiece described in real-time storage.
The workpiece surface profile on-position measure system of the utility model embodiment clamps two displacements by two measurement arms Sensor is simultaneously slided perpendicular to workpiece surface along the measured workpiece axis direction, and passes through collected measured workpiece table The variable quantity of facial contour obtains the current outline of measured workpiece, and real-time storage, has measurement process simple and fast, measurement essence Degree height and cheap, easy for installation and open good advantage.
In addition, can also be had according to the workpiece surface profile on-position measure system of the utility model above-described embodiment following Additional technical characteristic:
Further, in the present invention, the measurement part of described two displacement sensors is according to the measured work The variation of part surface profile and stretch, to obtain the variable quantity of the measured workpiece surface profile.
Further, in the present invention, described two measurement arms include: pedestal, for magnetic absorption in lathe, and And it stretches and fixes in any direction.
Further, in the present invention, the workpiece surface profile on-position measure system, further includes: power supply mould Block, for powering.
It further, in the present invention, will be with the measured workpiece table when described two displacement sensors are installed Face perpendicular contact, with the variation of the measured workpiece surface profile, the measurement portion branch of described two displacement sensors stretches Contracting, to guarantee that measurement part can be with the measured workpiece intimate surface contact.
Further, in the present invention, the data processing module is also used to calculate the measured workpiece section Circularity and the measured workpiece cylindricity, and display and save the circularity in the section and the circle of the measured workpiece Column degree.
Further, in the present invention, the data processing module is in the circle for calculating the measured workpiece section When spending, the position of institute's displacement sensors is fixed on the position in a certain section of the measured workpiece, and workpiece rotation one week.
Further, in the present invention, the data processing module is calculating the measured workpiece surface profile When with the cylindricity of the measured workpiece, institute's displacement sensors are measured along the measured workpiece axis direction from described Workpiece one end is moved to the other end, while the measured workpiece rotates.
Further, in the present invention, described two displacement sensors are mounted on vertical with axis of workpiece same In plane, and the angle between two displacement sensors is 90 degree.
Further, in one embodiment of the utility model, between the measurement part of described two displacement sensors Distance by survey workpiece circumference a quarter.
The additional aspect of the utility model and advantage will be set forth in part in the description, partially will be from following description In become obvious, or recognized by the practice of the utility model.
Detailed description of the invention
The utility model is above-mentioned and/or additional aspect and advantage from the following description of the accompanying drawings of embodiments will Become obvious and be readily appreciated that, in which:
Fig. 1 is the structural schematic diagram according to the workpiece surface profile on-position measure system of the utility model;
Fig. 2 is the flow chart according to the workpiece surface profile on-position measure method of the utility model.
Description of symbols:
Lathe 1;Axis 2;Power supply module 3;Fixed supporting module 4;Measure arm 41;Measure arm 42;Displacement measurement module 5;Position Displacement sensor 51;Displacement sensor 52;Data acquisition module 6;Data processing module 7;Head frame 11;Lathe bed 12;Supporting plate 13;Guide rail 14;Tailstock 15.
Specific embodiment
The embodiments of the present invention are described below in detail, the example of embodiment is shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, it is intended to for explaining the utility model, and should not be understood as the limit to the utility model System.
Describe with reference to the accompanying drawings according to the utility model embodiment propose workpiece surface profile on-position measure system and Method describes the workpiece surface profile on-position measure system proposed according to the utility model embodiment with reference to the accompanying drawings first.
Fig. 1 is the structural schematic diagram according to the workpiece surface profile on-position measure system of the utility model.
As shown in Figure 1, the workpiece surface profile on-position measure system include: fixed supporting module 4, displacement measurement module 5, Power supply module 3, data acquisition module 6 and data processing module 7.
In one embodiment of the utility model, in conjunction with Fig. 1, head frame 11, guide rail 14, tailstock 15 are mounted on lathe 1. Supporting plate 13 is mounted on guide rail 14, and can be moved back and forth on guide rail 14.Axis 2 is mounted on lathe by head frame 11 and tailstock 15 On, and can be rotated under the action of head frame 11.
Wherein, displacement measurement module 5 includes displacement sensor 51, displacement sensor 52;Power supply module 3 and displacement sensor 51, displacement sensor 52 is connected, and is displacement sensing 51, the power supply of displacement sensor 52.
Further, fixed supporting module 4 includes measurement arm 41, measurement arm 42.Wherein, measurement arm 41 is for clamping displacement Sensor 51, measurement arm 41 has magnetic absorption pedestal, can be adsorbed on supporting plate 13, and moves back and forth with supporting plate 13.Measurement Arm 41 can be stretched and be fixed in any direction.Measurement arm 42 has magnetic inhale for clamping displacement sensor 52, measurement arm 42 Attached pedestal can be adsorbed on supporting plate 13, and be moved back and forth with supporting plate 13.Measurement arm 42 can stretch in any direction and consolidate It is fixed.
In one embodiment of the utility model, displacement sensor 51, displacement sensor 52 are mounted on vertical with 2 line of axis Same plane in, and the angle between displacement sensor 51, displacement sensor 52 is 90 degree.
Further, displacement sensor 51, displacement sensor 52 measurement part between distance by 2 circumference of survey axis four / mono-.
In one embodiment of the utility model, displacement sensor 51, displacement sensor 52 measurement part be can be with Elastic telescopic.Displacement sensor 51, displacement sensor 52 install 2 surface perpendicular contact of Shi Yaoyu axis, with 2 surface profile of axis Variation, displacement sensor 51, the measurement portion branch of displacement sensor 52 are flexible, to guarantee that measurement part can be tight with 2 surface of axis Contiguity touching.Displacement sensor 51, displacement sensor 52 can be slided with 2 surface of vertical axis.
It should be understood that data acquisition module 6 is connected with the signal output end of displacement sensor 51, displacement sensor 52, For acquiring the output signal of displacement sensor 51, displacement sensor 52.
Data processing module 7 is connected with the output end of data acquisition module 6, and acquisition module 6 acquires for receiving data Signal, and 2 surface profile of axis is calculated using the signal received.Data processing module 7 can be received with real-time storage and display Signal and 2 surface profile of axis that is calculated.
Data processing module 7 can also calculate the circularity in a certain section of axis 2 and the cylindricity of axis 2, and display and save The circularity in a certain section of the axis 2 of calculating and the cylindricity of axis 2.
Data processing module 7 is when calculating the circularity in a certain section of axis 2, displacement sensor 51, institute's rheme when acquiring signal The position of displacement sensor 52 is fixed on the position in a certain section of axis 2, while axis 2 rotates a circle.
Data processing module 7 when calculating the cylindricity of 2 surface profile of axis and axis 2, displacement sensor 51 when acquiring signal, Institute's displacement sensors 52 are moved to the other end from 2 one end of axis along 2 axis direction of axis, while axis 2 rotates.
The workpiece surface profile on-position measure system of the utility model embodiment clamps displacement sensor simultaneously by measurement arm It is slided perpendicular to workpiece surface along the measured workpiece axis direction, and by the change of collected measured workpiece surface profile Change the current outline and real-time storage for measuring measured workpiece, has measurement process simple and fast, measurement accuracy height and price It is cheap, easy for installation and open good advantage.
The workpiece surface profile on-position measure method proposed according to the utility model embodiment is described referring next to attached drawing.
Fig. 2 is the flow chart of the workpiece surface profile on-position measure method of the utility model one embodiment.
As shown in Fig. 2, the workpiece surface profile on-position measure method the following steps are included:
In step s101, displacement sensor vertical workpiece surface is slided along the measured workpiece axis direction, simultaneously Measured workpiece is rotated, to measure the variable quantity of the measured workpiece surface profile.
In step s 102, the current outline of measured workpiece is obtained according to the variable quantity of measured workpiece surface profile, And the current outline of real-time storage measured workpiece.
It should be noted that the aforementioned explanation to workpiece surface profile on-position measure system embodiment is also applied for this The workpiece surface profile on-position measure method of embodiment, details are not described herein again.
The workpiece surface profile on-position measure method of the utility model embodiment clamps displacement sensor simultaneously by measurement arm It is arbitrarily slided perpendicular to workpiece surface, and measured workpiece is obtained by the variable quantity of collected measured workpiece surface profile Current outline, and real-time storage has measurement process simple and fast, and measurement accuracy is high and cheap, easy for installation and open The good advantage of putting property.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width Degree ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " suitable The orientation or positional relationship of the instructions such as hour hands ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " is orientation based on the figure Or positional relationship, be merely for convenience of describing the present invention and simplifying the description, rather than the system of indication or suggestion meaning or Element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as the limit to the utility model System.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include at least one this feature.The meaning of " plurality " is at least two, such as two in the description of the present invention, It is a, three etc., unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " Gu It is fixed " etc. terms shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be Mechanical connection, is also possible to be electrically connected;It can be directly connected, two can also be can be indirectly connected through an intermediary The interaction relationship of connection or two elements inside element, unless otherwise restricted clearly.For the common skill of this field For art personnel, the concrete meaning of above-mentioned term in the present invention can be understood as the case may be.
In the present invention unless specifically defined or limited otherwise, fisrt feature is in the second feature " on " or " down " It can be that the first and second features directly contact or the first and second features are by intermediary mediate contact.Moreover, first is special Sign can be fisrt feature above the second feature " above ", " above " and " above " and be directly above or diagonally above the second feature, or only Indicate that first feature horizontal height is higher than second feature.Fisrt feature under the second feature " below ", " below " and " below " can be with It is that fisrt feature is directly under or diagonally below the second feature, or is merely representative of first feature horizontal height less than second feature.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example Point is contained at least one embodiment or example of the utility model.In the present specification, to the schematic table of above-mentioned term It states and is necessarily directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be with It can be combined in any suitable manner in any one or more of the embodiments or examples.In addition, without conflicting with each other, this field Technical staff can by the feature of different embodiments or examples described in this specification and different embodiments or examples into Row combination and combination.
Although the embodiments of the present invention have been shown and described above, it is to be understood that above-described embodiment is Illustratively, it should not be understood as limiting the present invention, those skilled in the art are in the scope of the utility model Inside it can make changes, modifications, alterations, and variations to the above described embodiments.

Claims (9)

1. a kind of workpiece surface profile on-position measure system characterized by comprising
Displacement measurement module, institute's displacement measurement module include two displacement sensors, for measuring measured workpiece surface wheel Wide variable quantity;
Fixed supporting module, the fixed supporting module includes two measurement arms, for clamping described two displacement sensors, with Slide described two displacement sensor vertical workpieces surface along the measured workpiece axis direction;
Data acquisition module, for obtaining the variable quantity of the measured workpiece surface profile;And
Data processing module, for obtaining working as the measured workpiece according to the variable quantity of the measured workpiece surface profile Front profile, and the current outline of measured workpiece described in real-time storage.
2. workpiece surface profile on-position measure system according to claim 1, which is characterized in that described two displacement sensings The measurement part of device is stretched according to the variation of the measured workpiece surface profile, to obtain the measured workpiece surface wheel Wide variable quantity.
3. workpiece surface profile on-position measure system according to claim 1, which is characterized in that described two measurement arm packets It includes:
Pedestal for magnetic absorption in lathe, and is stretched in any direction and is fixed.
4. workpiece surface profile on-position measure system according to claim 1, which is characterized in that further include:
Power supply module, for powering.
5. workpiece surface profile on-position measure system according to claim 1, which is characterized in that the data processing module It is also used to calculate the circularity in the measured workpiece section and the cylindricity of the measured workpiece, and displays and saves described cut The cylindricity of the circularity in face and the measured workpiece.
6. workpiece surface profile on-position measure system according to claim 5, which is characterized in that the data processing module When calculating the circularity in the measured workpiece section, the position of described two displacement sensors is fixed on the measured workpiece The position in a certain section, and workpiece rotation one week.
7. workpiece surface profile on-position measure system according to claim 6, which is characterized in that the data processing module When calculating the cylindricity of the measured workpiece surface profile and the measured workpiece, described two displacement sensors are along institute It states measured workpiece axis direction and is moved to the other end from described measured workpiece one end, while the measured workpiece rotates.
8. workpiece surface profile on-position measure system according to claim 1, which is characterized in that described two displacement sensings Device is mounted in the same plane vertical with axis of workpiece, and the angle between two displacement sensors is 90 degree.
9. workpiece surface profile on-position measure system according to claim 8, which is characterized in that described two displacement sensings Device measurement part between distance by survey workpiece circumference a quarter.
CN201821109076.8U 2018-07-12 2018-07-12 Workpiece surface profile on-position measure system Active CN208547320U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108917552A (en) * 2018-07-12 2018-11-30 清华大学 Workpiece surface profile on-position measure system and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108917552A (en) * 2018-07-12 2018-11-30 清华大学 Workpiece surface profile on-position measure system and method

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