CN208536632U - A kind of kiln high-temperature industrial TV system - Google Patents
A kind of kiln high-temperature industrial TV system Download PDFInfo
- Publication number
- CN208536632U CN208536632U CN201820629740.5U CN201820629740U CN208536632U CN 208536632 U CN208536632 U CN 208536632U CN 201820629740 U CN201820629740 U CN 201820629740U CN 208536632 U CN208536632 U CN 208536632U
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- China
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- motor
- plate
- kiln
- furnace wall
- temperature
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Abstract
The utility model discloses a kind of kiln high-temperature industrial TV system, the television system includes the image acquisition system for being mounted on kiln furnace wall position, is deployed in the indoor control centre's host of control, connects the second cable of image acquisition system and control centre's host；The image acquisition system includes the video camera for being equipped with zoom lens, transmission device and two groups of radiator fans；Temperature inductor is installed, when temperature over-range, transmission device drives the video camera being installed on bracket far from kiln, realizes the protection to video camera on video camera.This system structure is simple, and performance is stablized, and is suitable for promoting the use of.
Description
Technical field
The utility model relates to field of video monitoring, specifically a kind of kiln high-temperature industrial TV system.
Background technique
Kiln is the equipment to burnt product being built into refractory material, is the indispensable facility in pottery art molding, is used for
Firing ceramics implements and sculpture or enamel is enabled to be fused to metal implements surface.It is generally built into brick and stone, as needed may be used
The various specification of size is made, can be operated using fuel gas, oil or electricity.Temperature uses pyrometer or survey in the thorax of kiln
Temperature cone measurement, can see that by peephole.Different kilns, temperature controlled section is different, for ceramic tile manufacturing,
Kiln temperature generally will be more than 1200 degree.
It the problem of material processing quality is influenced due to the hanging ring of solid material, agglomeration, deviation etc. in kiln, can be straight
The auxiliary facility for connecing operation conditions in observation kiln, can effectively improve the production yield of furnace equipment.But due to kiln temperature
It is excessively high, therefore also need to carry out necessary protection to matched electronic equipment, prevent high temperature from being damaged.
Utility model content
The utility model is exactly to solve the above-mentioned problems, to provide a kind of kiln high-temperature industrial TV system.
The utility model is implemented according to following technical scheme.
A kind of kiln high-temperature industrial TV system, the television system include the image collection for being mounted on kiln furnace wall position
System is deployed in the indoor control centre's host of control, connects the second cable of image acquisition system and control centre's host；Institute
Stating image acquisition system includes the video camera for being equipped with zoom lens, transmission device and two groups of radiator fans；
The transmission device includes the lower plate for being installed on baffle and lower section above the observation panel of furnace wall；The baffle one
End is anchored on furnace wall by upper mounted plate；Baffle includes upper plate and side plate, and polished rod is fixed between side plate and upper mounted plate,
Circular first ventilation opening is formed in the middle part of bottom plate, and the first fan is installed above the first ventilation opening；Furnace is fixed in lower plate one end
On wall, the other end is equipped with lower side panel, is additionally provided with motor above lower plate, motor is surrounded by motor shroud, the rotor of motor
Across motor shroud and one end of connection screw thread bar, the threaded rod other end connect lower side panel by bearing；It is formed in the middle part of lower plate
Second ventilation opening, the second ventilation opening lower section are equipped with the second fan；The threaded rod and polished rod extend through bracket top and
Bottom end；Video camera is installed on bracket；It include master controller, imaging sensor (Sensor), number in the camera circuitry
Image processor (ISP), master controller are also connected with motor driver, and motor driver connects motor by the first cable；It is described
Temperature inductor is additionally provided on the outside of camera lens, master controller connects temperature inductor by third cable.
Further, fixed plate, motor, motor shroud pass through swell fixture and are installed on the outside of furnace wall.
Further, the airflow direction of first fan is vertically upward；The airflow direction of second fan is vertically downward.
Further, the diameter of the camera lens between observation panel diameter 1/2~2/3.
Further, the motor is stepper motor.
Further, via hole of the threaded rod on bracket is threaded hole, and via hole of the polished rod on bracket is smooth hole.
The utility model obtains following beneficial effect.
The utility model provides a kind of kiln high-temperature industrial TV system, by opening up observation panel on furnace wall, installs
Extraordinary video camera enables and directly observes operation conditions in kiln using the enterprise work personnel of kiln, can effectively improve life
Produce yield.Meanwhile to prevent kiln temperature excessively high, certain safeguard measure is taken, when temperature is more than critical value, will be imaged
Machine is removed from observation panel, prevents high temperature from damaging video camera.This system structure is simple, and performance is stablized, and is suitable for promoting the use of.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram (inversion) of baffle in the utility model；
Fig. 3 is the left view of baffle in the utility model；
Fig. 4 is the structural schematic diagram of lower plate in the utility model；
Fig. 5 is the structural schematic diagram of threaded rod in the utility model, polished rod and bracket；
Fig. 6 is the structural block diagram of camera chain in the utility model.
Wherein, 1. furnace wall；2. observation panel；3. temperature inductor；4. motor；5. motor shroud；6. the first fan；7.
Frame；8. polished rod；9. upper mounted plate；10. baffle；11. video camera；12. threaded rod；13. lower side panel；14. the first cable；15. the
Two cables；16. the second ventilation opening；17. lower plate；18. camera lens；19. the second fan.
Specific embodiment
Referring to the drawings and embodiment carries out further technology explanation to the utility model.
As shown in figs. 1 to 6, a kind of kiln high-temperature industrial TV system, the television system include being mounted on kiln furnace wall 1
The image acquisition system of position is deployed in the indoor control centre's host of control, connects image acquisition system and control centre master
Second cable 15 of machine；The image acquisition system includes the video camera 11 for being equipped with zoom lens 18, transmission device and two groups
Radiator fan；
The transmission device includes the baffle 10 for being installed on 2 top of observation panel of furnace wall 1 and the lower plate 17 of lower section；It is described
10 one end of baffle is anchored on furnace wall 1 by upper mounted plate 9；Baffle 10 includes upper plate and side plate, side plate and upper mounted plate 9 it
Between be fixed with polished rod 8, form circular first ventilation opening in the middle part of bottom plate, the first fan 6 be installed above the first ventilation opening；Bottom
17 one end of plate is fixed on furnace wall 1, and the other end is equipped with lower side panel 13, and motor 4,4 surrounding of motor are additionally provided with above lower plate 17
Equipped with motor shroud 5, the rotor of motor 4 passes through one end of motor shroud 5 and connection screw thread bar 12, and 12 other end of threaded rod passes through
Bearing connects lower side panel 13；The second ventilation opening 16 is formed in the middle part of lower plate 17, and second fan is installed below the second ventilation opening 16
19；The threaded rod 12 and polished rod 8 extend through the top and bottom end of bracket 7；Video camera 11 is installed on bracket 7；It is described to take the photograph
It include master controller in 11 circuit of camera, imaging sensor Sensor, Digital Image Processor ISP, master controller is also connected with electricity
Machine driver, motor driver connect motor 4 by the first cable 14；Temperature inductor 3 is additionally provided on the outside of the camera lens 18, it is main
Controller connects temperature inductor 3 by third cable.
Fixed plate 9, motor 4, motor shroud 5 are installed on 1 outside of furnace wall by swell fixture.
The airflow direction of first fan 6 is vertically upward；The airflow direction of second fan 19 is vertically downward.
The diameter of the camera lens 18 between 2 diameter of observation panel 1/2~2/3.
The motor 4 is stepper motor.
Via hole of the threaded rod 12 on bracket 7 is threaded hole, and via hole of the polished rod 8 on bracket 7 is smooth hole.
The principles of the present invention and application method are as follows:
This equipment installs, and opens video camera 11, and control centre's host connects video camera 11 by the second cable 15
Master controller exchanges information with master controller by Ethernet protocol.Master controller will be at collected temperature information and ISP
Control centre's host is transferred to after the Sensor output signal compressed encoding managed.Meanwhile control centre's host is also to main control
Device sends control command, and including motor control order, master controller is according to the requirement of motor control order, to motor driven
Device issues control signal, and driving motor 4 acts.
When motor 4 rotates, threaded rod 12 is driven to rotate, on threaded rod 12 under the drive of screw thread, threadingly bar 12 of bracket 7
Sliding, thus realize video camera 11 it is close/principle observation panel.And it is different (clockwise according to the direction of rotation of threaded rod 12
Or counterclockwise), 11 direction of motion of video camera is opposite.Screw thread uniform one since motor 4 is stepper motor, on threaded rod 12 everywhere
It causes, therefore the step number that the distance that moves forward and backward of video camera 11 and motor 4 move is linear.
When the reading of temperature sensor is beyond the threshold value of setting, control centre issues to be instructed far from observation panel, video camera
11 far from observation panel 2.When temperature is no more than threshold value, control centre can just issue the instruction close to observation panel 2 again.
First fan 6 and the second persistently rotation of fan 19, form continual and steady air-flow, accelerate dissipating for 11 casing of video camera
Heat prevents video camera 11 from heating up too fast.
Claims (6)
1. a kind of kiln high-temperature industrial TV system, which is characterized in that the television system includes being mounted on kiln furnace wall (1) position
The image acquisition system set is deployed in the indoor control centre's host of control, connects image acquisition system and control centre's host
The second cable (15)；The image acquisition system include be equipped with the video cameras (11) of zoom lens (18), transmission device and
Two groups of radiator fans；
The transmission device includes the lower plate (17) for being installed on baffle (10) and lower section above the observation panel (2) of furnace wall (1)；
Described baffle (10) one end is anchored on furnace wall (1) by upper mounted plate (9)；Baffle (10) includes upper plate and side plate, side plate
It is fixed between upper mounted plate (9) polished rod (8), forms circular first ventilation opening, peace above the first ventilation opening in the middle part of bottom plate
Equipped with the first fan (6)；Lower plate (17) one end is fixed on furnace wall (1), and the other end is equipped with lower side panel (13), lower plate
(17) top is additionally provided with motor (4), and motor (4) is surrounded by motor shroud (5), and the rotor of motor (4) passes through motor shroud (5)
And one end of connection screw thread bar (12), threaded rod (12) other end connect lower side panel (13) by bearing；In the middle part of lower plate (17)
It is formed the second ventilation opening (16), the second fan (19) is installed below the second ventilation opening (16)；The threaded rod (12) and polished rod
(8) top and bottom end of bracket (7) are extended through；Video camera (11) is installed on bracket (7)；In video camera (11) circuit
Including master controller, imaging sensor, Digital Image Processor, master controller is also connected with motor driver, and motor driver is logical
Cross the first cable (14) connection motor (4)；It is additionally provided with temperature inductor (3) on the outside of the camera lens (18), master controller passes through the
Three cables connect temperature inductor (3).
2. a kind of kiln high-temperature industrial TV system as described in claim 1, which is characterized in that fixed plate (9), electricity
Machine (4), motor shroud (5) are installed on the outside of furnace wall (1) by swell fixture.
3. a kind of kiln high-temperature industrial TV system as described in claim 1, which is characterized in that first fan (6)
Airflow direction is vertically upward；The airflow direction of second fan (19) is vertically downward.
4. a kind of kiln high-temperature industrial TV system as described in claim 1, which is characterized in that the diameter of the camera lens (18)
Between the 1/2~2/3 of observation panel (2) diameter.
5. a kind of kiln high-temperature industrial TV system as described in claim 1, which is characterized in that the motor (4) is stepping
Motor.
6. a kind of kiln high-temperature industrial TV system as described in claim 1, which is characterized in that the threaded rod (12) is being propped up
Via hole on frame (7) is threaded hole, and via hole of the polished rod (8) on bracket (7) is smooth hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820629740.5U CN208536632U (en) | 2018-04-28 | 2018-04-28 | A kind of kiln high-temperature industrial TV system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820629740.5U CN208536632U (en) | 2018-04-28 | 2018-04-28 | A kind of kiln high-temperature industrial TV system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208536632U true CN208536632U (en) | 2019-02-22 |
Family
ID=65396479
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820629740.5U Expired - Fee Related CN208536632U (en) | 2018-04-28 | 2018-04-28 | A kind of kiln high-temperature industrial TV system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208536632U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2599108A (en) * | 2020-09-23 | 2022-03-30 | Bosch Thermotechnology Ltd Uk | Burner device for a monitoring of a flame within a burning chamber, burner system and method |
-
2018
- 2018-04-28 CN CN201820629740.5U patent/CN208536632U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2599108A (en) * | 2020-09-23 | 2022-03-30 | Bosch Thermotechnology Ltd Uk | Burner device for a monitoring of a flame within a burning chamber, burner system and method |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190222 Termination date: 20210428 |