CN208527488U - Valve control is controlled in one kind applies cleaning machine - Google Patents

Valve control is controlled in one kind applies cleaning machine Download PDF

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Publication number
CN208527488U
CN208527488U CN201821108389.1U CN201821108389U CN208527488U CN 208527488 U CN208527488 U CN 208527488U CN 201821108389 U CN201821108389 U CN 201821108389U CN 208527488 U CN208527488 U CN 208527488U
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China
Prior art keywords
cleaning
push
control valve
chamber
cleaning machine
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CN201821108389.1U
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Chinese (zh)
Inventor
刘劭寒
叶飞
范朋朋
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Kunshan Tonglai Hardware Machinery Co Ltd
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Kunshan Tonglai Hardware Machinery Co Ltd
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Abstract

The utility model discloses control valve control in one kind to apply cleaning machine, including cleaning machine frame, at least one cleaning chamber is provided in cleaning machine frame, the cleaning is intracavitary to be equipped with for the clamping mechanism of middle control valve clamping and for the wiper mechanism of cleaning, the clamping mechanism includes push-in mechanism and pushing clamp system, the push-in mechanism includes the intracavitary Working gantry of cleaning, the push-in cylinder and push-in guide rail installed on Working gantry, the telescopic end of push-in cylinder is fixed with the fixture placement rack for passing in and out cleaning chamber, fixture placement rack bottom end passes through first slide and push-in guide rail sliding connection, matching is placed with the product clamper for controlling valve in placing on fixture placement rack.The utility model reasonable structural arrangement can carry out Rapid Cleaning to large batch of middle control valve control set workpiece, and cleaning is comprehensively thorough, and cleaning continuity is good, greatly improves cleaning efficiency.

Description

Valve control is controlled in one kind applies cleaning machine
Technical field
The utility model relates to middle control valves to control set cleaning equipment technical field, and the control of control valve is applied clear specially in one kind Washing machine.
Background technique
In order to which clean appearance when guaranteeing workpiece factory sale needs more its to carry out cleaning behaviour after the completion of work pieces process Make, cleans out scrap, spot of workpiece surface etc., the cleaning for a large amount of workpiece, if relying solely on artificial, heavy workload, And the time expended is too long, inefficiency.
Cleaning for middle control valve control set, the inner passage of middle control valve is difficult to clean using conventional cleaning equipment.And Traditional cleaning equipment is difficult to carry out Rapid Cleaning to large batch of middle control valve control set workpiece, cleans poor continuity, cleaning effect Rate is lower.
Utility model content
The purpose of this utility model is to provide controlling valve control in one kind to apply cleaning machine, to solve in above-mentioned background technique The problem of proposition.
To achieve the above object, the utility model provides the following technical solutions:
Valve control is controlled in one kind and applies cleaning machine, including cleaning machine frame, at least one cleaning chamber is provided in cleaning machine frame, The cleaning is intracavitary to be equipped with for the clamping mechanism of middle control valve clamping and for the wiper mechanism of cleaning, the clamping mechanism Including push-in mechanism and clamp system is pushed, the push-in mechanism includes the intracavitary Working gantry of cleaning, installs on Working gantry Push-in cylinder and push-in guide rail, be pushed into cylinder telescopic end be fixed with for pass in and out clean chamber fixture placement rack, fixture Placement rack bottom end is slidably connected by first slide and push-in guide rail, and matching is placed in for placing on fixture placement rack Control the product clamper of valve;The pushing clamp system include the pushing bracket for cleaning intracavitary installation, push bracket on be mounted on down Air cylinder and pushing guide rail, the telescopic end of the lower air cylinder are fixed with the clamping seats for controlling valve in clamping, clamping seats side End is by second slide and pushes guide rail sliding connection.
Preferably, the product clamper both ends are provided with fixture handles, on product clamper distribution be provided with for middle control Valve outlet end inserts the positioning sleeve of positioning, is provided with fluid course in positioning sleeve, location hole, the folder are provided on product clamper The positioning pin with location hole cooperation is provided on tool placement rack;The wiper mechanism includes delivery hose, the output of delivery hose End is connected with the first jet for controlling valve insertion in cleaning, the gimbaled nozzle for controlling valve upper surface in cleaning and for clear Wash the second nozzle of middle control valve lower surface;The inserting chamber with middle control valve input end cooperation suit, institute are offered in the clamping seats It states first jet to be mounted on clamping seats, and the outlet end of first jet is connected to inserting chamber.
Preferably, be set to the corresponding liquid feed device of cleaning chamber below the workbench, liquid feed device include liquid reserve tank with And cleaning pump, partition is provided in liquid reserve tank, and partition will be divided into feed flow chamber and back cavity, be provided among partition inside liquid reserve tank Overflow port, the liquid feeding end of the cleaning pump insert intracavitary into feed flow, and the outlet end of cleaning pump passes through high pressure valve and wiper mechanism Delivery hose connection;Liquid collecting backflash is provided with below workbench, liquid collecting reflux trench bottom is connected to back cavity.
Preferably, liquidometer, electrically heated rod and temperature sensor, the bottom of liquid reserve tank are also equipped in the liquid reserve tank Leakage fluid dram on be provided with tapping valve.
Preferably, there are two the cleaning chamber settings, respectively high-pressure spray wash chamber and spray cleans chamber, with high-pressure spray wash chamber Corresponding cleaning pump is pumped using high-pressure spray wash, and cleaning pump corresponding with spray cleaning chamber is using spray cleaning pump.
Preferably, further include compressed air water cutting device, the compressed air water cutting device include air accumulator and pneumatically every The outlet end of membrane pump, air accumulator is connected to by gas pipeline with high pressure valve, and pneumatic diaphragm pump is connected on gas pipeline.
Preferably, the cleaning chamber front end, which is slidably matched, is provided with door-plate, and automatic door cylinder is equipped on door-plate side wall, from The other end of dynamic door cylinder is fixedly connected with cleaning machine frame.
Preferably, it is also equipped with demister at the top of the cleaning machine frame, the demister includes demisting blower, demisting The input end of blower is connected to the corresponding intracavitary portion of cleaning respectively by pipeline.
Compared with prior art, the utility model has the beneficial effects that the middle control valve control that will be placed using push-in mechanism It is intracavitary that system set product brings cleaning into;Then, it pushes clamp system work product is pressed on product clamper;Then, cleaning machine The first jet of structure cleans interiors of products, and liquid stream is by inserting chamber, middle control valve control set interiors of products channel and determines Fluid course in the set of position, is finally discharged;Gimbaled nozzle is for controlling valve upper surface in cleaning, second nozzle in cleaning for controlling Valve lower surface, so that cleaned inside and outside product comprehensively;Liquid feed device and the output end of compressed air water cutting device pass through high pressure Valve is connected in parallel on the input terminal of wiper mechanism, and after the completion of cleaning, high pressure valve automatically switches medium;Compressed gas shares the first spray Mouth, gimbaled nozzle and second nozzle are purged comprehensively for outer surface;Door-plate passes through automatically-controlled door cylinder action, oscilaltion Realize unlatching/closing motion, structure is simple, and it is convenient for safeguarding, water mist and spatter liquid can be stopped, securely and reliably.
Detailed description of the invention
Fig. 1 is that the positive structural schematic diagram of cleaning machine is applied in the control of control valve in one kind;
Fig. 2 is the structural schematic diagram that cleaning machine side is applied in the control of control valve in one kind;
Fig. 3 is that the positive structural schematic diagram of clamping mechanism in cleaning machine, wiper mechanism is applied in the control of control valve in one kind;
Fig. 4 is the structural schematic diagram that clamping mechanism in cleaning machine, wiper mechanism side are applied in the control of control valve in one kind;
Fig. 5 is the structural schematic diagram that the cleaning machine back side is applied in the control of control valve in one kind;
Fig. 6 is the structural schematic diagram that cleaning machine vertical view is applied in the control of control valve in one kind.
In figure: 100- cleaning machine frame, control valve control set product, 1- high-pressure spray wash chamber, 11- Working gantry, 12- are pushed away in 200- Enter guide rail, 13- is pushed into cylinder, 14- liquid collecting backflash, 2- spray cleaning chamber, 3- high-pressure spray wash pump, 4- spray cleaning pump, 5- storage Liquid case, 51- electrically heated rod, 52- partition, 53- temperature sensor, 54- liquidometer, 6- door-plate, the automatic door cylinder of 61-, 7- are pushed Cylinder, 71- pushing bracket, 72- pushing guide rail, 73- clamping seats, 74- second slide, 75- product clamper, 751- positioning sleeve, 752- fixture handles, 76- fixture placement rack, 761- first slide, 8- demisting blower, 81- demisting pipeline, 9- delivery hose, 91- First jet, 92- gimbaled nozzle, 93- second nozzle.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.
Please refer to Fig. 1~6, the utility model provides a kind of technical solution: cleaning machine is applied in the control of control valve in one kind, including Cleaning machine frame 100 is provided at least one cleaning chamber in cleaning machine frame 100, and the cleaning is intracavitary to be equipped with for middle control valve dress The clamping mechanism of folder and wiper mechanism for cleaning, the clamping mechanism include push-in mechanism and push clamp system, institute State push-in cylinder 13 and push-in guide rail that push-in mechanism includes the intracavitary Working gantry 11 of cleaning, installs on Working gantry 11 12, the telescopic end of push-in cylinder 13 is fixed with the fixture placement rack 76 for passing in and out cleaning chamber, and 76 bottom end of fixture placement rack passes through First slide 761 and push-in guide rail 12 are slidably connected, and matching is placed with for controlling valve in placing on fixture placement rack 76 Product clamper 75;The pushing clamp system include the pushing bracket 71 for cleaning intracavitary installation, push bracket 71 on be mounted on down Air cylinder 7 and pushing guide rail 72, the telescopic end of the lower air cylinder 7 are fixed with the clamping seats 73 for controlling valve in clamping, folder Tight 73 side of seat is by second slide 74 and pushes the sliding connection of guide rail 72.
75 both ends of product clamper are provided with fixture handles 752, on product clamper 75 distribution be provided with for middle control Valve outlet end inserts the positioning sleeve 751 of positioning, is provided with fluid course in positioning sleeve 751, positioning is provided on product clamper 75 Hole is provided with the positioning pin with location hole cooperation on the fixture placement rack 76;The wiper mechanism includes delivery hose 9, defeated The output end of hose 9 is sent to be connected with the first jet 91 for controlling valve insertion in cleaning, ten thousand for controlling valve upper surface in cleaning Second nozzle 93 to nozzle 92 and for controlling valve lower surface in cleaning;It is offered in the clamping seats 73 and middle control valve import The inserting chamber of end cooperation suit, the first jet 91 is mounted on clamping seats 73, and the outlet end of first jet 93 and inserting Chamber connection.
It is set to the corresponding liquid feed device of cleaning chamber below the workbench 11, liquid feed device includes liquid reserve tank 5 and clear Pump is washed, partition 52 is provided in liquid reserve tank 5, partition 52 will be divided into feed flow chamber and back cavity, set among partition 5 inside liquid reserve tank 5 It is equipped with overflow port, the liquid feeding end of the cleaning pump inserts intracavitary into feed flow, and the outlet end of cleaning pump passes through high pressure valve and cleaning machine The delivery hose 9 of structure is connected to;Liquid collecting backflash 14 is provided with below workbench 11,14 bottom of liquid collecting backflash and back cavity connect It is logical.
Liquidometer 54, electrically heated rod 51 and temperature sensor 53, the bottom of liquid reserve tank 5 are also equipped in the liquid reserve tank 5 Tapping valve 55 is provided on the leakage fluid dram in portion.
Can preferentially, there are two the cleaning chamber settings, respectively high-pressure spray wash chamber 1 and spray cleaning chamber 2, with high pressure spray The corresponding cleaning pump of chamber 1 is washed using high-pressure spray wash pump 3, cleaning pump corresponding with spray cleaning chamber 2 is using spray cleaning pump 4.
Cleaning machine is applied in the middle control valve control, further includes compressed air water cutting device, and the compressed air cuts water dress It sets including air accumulator and pneumatic diaphragm pump, the outlet end of air accumulator is connected to by gas pipeline with high pressure valve, and pneumatic diaphragm pump connects It connects on gas pipeline.
The cleaning chamber front end, which is slidably matched, is provided with door-plate 6, automatic door cylinder 61 is equipped on 6 side wall of door-plate, automatically The other end of door cylinder 61 is fixedly connected with cleaning machine frame 100.
Demister is also equipped at the top of the cleaning machine frame 100, the demister includes demisting blower 8, removes nebelwind The input end of machine 8 is connected to the corresponding intracavitary portion of cleaning respectively by demisting pipeline 81.
Wherein, the adoptable structure of cleaning chamber and parameter: cavity effective dimensions: L700 × W600 × H700 (mm);Material: SUS304 plate, T=2.0;Arrangement of nozzles: on workpiece, pulse cleaning in control set or middle control valve opening, setting above purge chamber are protruded into There is stationary nozzle, laggard horizontal high voltage rinses workpiece in place;It is provided with 65 ° of fan nozzles at left and right sides of workpiece, coating workpieces surface, Workpiece surface is cleaned comprehensively;High pressure pump group: using Italian import high-pressure pump, power 3KW, flow 10L/min, water pump Export pipeline is provided with safety valve, can releasing pressure automatically, protect system pipeline work safety;Spray pump: centrifugal pump of horizontal axis table is used Face cleaning;Purge chamber is equipped with refluxing opening, and the cleaning solution of reflux is recycled directly into time reservoir;Slot bottom sets certain inclination Angle, convenient for discharging and cleaning cylinder body.
The adoptable structure of liquid reserve tank 5 and parameter: inside groove size: 1200 × 600 × 500 (L × W × Hmm), material: SUS304 plate, T=2.0;Cleaning temperature range: 30-60 degree is adjustable;Circulating filtration: horizontal stainless steel centrifugal pump, Hang Zhounan are used Square board is furnished with 10, and " very little bag filter, 20 μ of filtering accuracy guarantees cleaning liquid degree and installs pressure gauge before and after filter, leads to Overpressure difference carrys out the pollution situation of managing and filtering device;Maintenance is more convenient;(increase differential pressure pickup, filter it is dirty it is stifled after can report automatically Alert prompt replacement or cleaning filter.) floating ball two position control device, pumping can be automatically closed, securely and reliably;Equipped with stainless Steel diaphragm is effectively isolated impurity, has heavy seeds sedimentation, the effect of light impurity isolation;Slot bottom sets certain tilt angle, convenient for row Cylinder body is put and cleaned, and is equipped with and draws cinder notch, is equipped with sewage draining exit and sewage draining valve.
The adoptable structure of compressed air water cutting device and parameter: compressed air line and purge chamber's surface wash systems pipe Parallel connection high pressure valve after the completion of cleaning in road automatically switches medium;Gas control valve automatically opens automatic water-stopping, carries out for outer surface Purging comprehensively;Tuyere arrangement: common surface cleaning sprayer carries out medium switching by pneumatic operated valve valve;A full set is equipped at gas source inlet Filter device (crosses oil strain, water, sundries), it is ensured that gas source cleaning, and admission pressure can be adjusted.
Door-plate 6 and the adoptable structure of automatic door cylinder 61 and parameter: door left and right settings has gib block, with door-plate contact portion Position be it is wear-resisting, oil resistant engineering plastics, coefficient of friction is small, low noise, durable;Door comes real by cylinder action, oscilaltion Now unlatching/closing motion, structure is simple, convenient for safeguarding;Panel material: stainless steel T=1.5 can stop water mist and spatter liquid, Securely and reliably.
The adoptable structure of demister and parameter: equipment totality air-exhausting duct passes through pipe using high-power oil mist collector Road flows back into mist of oil in reservoir after collection machine and recycles, gas qualified discharge.
Cleaning process: artificial loading → high-pressure wash → artificial blanking;Artificial loading → spray rinsing cuts water → people Work blanking.
Using push-in mechanism by the middle control valve placed control set product 200 bring into cleaning it is intracavitary;Then, clamping machine is pushed Product is pressed on product clamper 75 by structure work;Then, the first jet 91 of wiper mechanism cleans interiors of products, liquid Stream is finally discharged by the fluid course in inserting chamber, middle control valve control set 200 inner passage of product and positioning sleeve 751; For control valve upper surface in cleaning, second nozzle 93 is obtained for controlling valve lower surface in cleaning so that product is inside and outside gimbaled nozzle 92 To comprehensive cleaning;Liquid feed device and the output end of compressed air water cutting device are connected in parallel on the input of wiper mechanism by high pressure valve End, after the completion of cleaning, high pressure valve automatically switches medium;Compressed gas shares first jet 91, gimbaled nozzle 92 and the second spray Mouth 93 is purged comprehensively for outer surface;Door-plate 6 is acted on by automatic door cylinder 61, and unlatching/closing is realized in oscilaltion Movement, structure is simple, convenient for safeguarding, can stop water mist and spatter liquid, securely and reliably.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art The other embodiments being understood that.

Claims (8)

1. controlling valve control in one kind applies cleaning machine, including cleaning machine frame, at least one cleaning chamber is provided in cleaning machine frame, Be characterized in that: the cleaning is intracavitary to be equipped with for the clamping mechanism of middle control valve clamping and for the wiper mechanism of cleaning, institute It states clamping mechanism to include push-in mechanism and push clamp system, the push-in mechanism includes the intracavitary Working gantry of cleaning, work The push-in cylinder installed on rack and push-in guide rail, the telescopic end for being pushed into cylinder is fixed with to be cleaned the fixture of chamber and puts for pass in and out Seat is set, fixture placement rack bottom end is slidably connected by first slide and push-in guide rail, matches and be placed on fixture placement rack For controlling the product clamper of valve in placing;The pushing clamp system includes the pushing bracket for cleaning intracavitary installation, pushes bracket On be mounted on lower air cylinder and push guide rail, the telescopic end of the lower air cylinder be fixed in clamping control valve clamping Seat, clamping seats side is by second slide and pushes guide rail sliding connection.
2. cleaning machine is applied in the control of control valve in one kind according to claim 1, it is characterised in that: the product clamper both ends Fixture handles are provided with, distribution is provided with for the positioning sleeve with middle control valve outlet end inserting positioning, positioning sleeve on product clamper It is inside provided with fluid course, location hole is provided on product clamper, is provided on the fixture placement rack and location hole cooperation Positioning pin;The wiper mechanism includes delivery hose, and the output end of delivery hose is connected with for controlling valve insertion in cleaning One nozzle, the gimbaled nozzle for controlling valve upper surface in cleaning and the second nozzle for controlling valve lower surface in cleaning;It is described The inserting chamber with middle control valve input end cooperation suit is offered in clamping seats, the first jet is mounted on clamping seats, and the The outlet end of one nozzle is connected to inserting chamber.
3. cleaning machine is applied in the control of control valve in one kind according to claim 2, it is characterised in that: set below the workbench It is placed in the corresponding liquid feed device of cleaning chamber, liquid feed device includes liquid reserve tank and cleaning pump, and partition, partition are provided in liquid reserve tank Feed flow chamber and back cavity will be divided into inside liquid reserve tank, be provided with overflow port among partition, the liquid feeding end of the cleaning pump insert into Feed flow is intracavitary, and the outlet end of cleaning pump is connected to by high pressure valve with the delivery hose of wiper mechanism;Collection is provided with below workbench Liquid backflash, liquid collecting reflux trench bottom are connected to back cavity.
4. cleaning machine is applied in the control of control valve in one kind according to claim 3, it is characterised in that: also pacify in the liquid reserve tank Equipped with liquidometer, electrically heated rod and temperature sensor, tapping valve is provided on the leakage fluid dram of the bottom of liquid reserve tank.
5. cleaning machine is applied in the control of control valve in one kind according to claim 3, it is characterised in that: the cleaning chamber is provided with Two, respectively high-pressure spray wash chamber and spray cleaning chamber, cleaning pump corresponding with high-pressure spray wash chamber is pumped using high-pressure spray wash, with spray The corresponding cleaning pump of leaching cleaning chamber is using spray cleaning pump.
6. cleaning machine is applied in the control of control valve in one kind according to claim 3, it is characterised in that: further include that compressed air is cut Water installations, the compressed air water cutting device include air accumulator and pneumatic diaphragm pump, and the outlet end of air accumulator passes through gas pipeline It is connected to high pressure valve, pneumatic diaphragm pump is connected on gas pipeline.
7. cleaning machine is applied in the control of control valve in one kind according to claim 3, it is characterised in that: the cleaning chamber front end is sliding It is dynamic to be equipped with door-plate, automatic door cylinder is installed, the other end and the cleaning machine frame of automatic door cylinder are fixed on door-plate side wall Connection.
8. cleaning machine is applied in the control of control valve in one kind according to claim 3, it is characterised in that: at the top of the cleaning machine frame Be also equipped with demister, the demister includes demisting blower, the input end of demisting blower by pipeline respectively with it is corresponding The connection of cleaning intracavitary portion.
CN201821108389.1U 2018-07-13 2018-07-13 Valve control is controlled in one kind applies cleaning machine Active CN208527488U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821108389.1U CN208527488U (en) 2018-07-13 2018-07-13 Valve control is controlled in one kind applies cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821108389.1U CN208527488U (en) 2018-07-13 2018-07-13 Valve control is controlled in one kind applies cleaning machine

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Publication Number Publication Date
CN208527488U true CN208527488U (en) 2019-02-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112974373A (en) * 2021-02-10 2021-06-18 深圳市鑫瑞华通信设备技术有限公司 Three-station cleaning machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112974373A (en) * 2021-02-10 2021-06-18 深圳市鑫瑞华通信设备技术有限公司 Three-station cleaning machine
CN112974373B (en) * 2021-02-10 2022-06-14 深圳市鑫瑞华通信设备技术有限公司 Three-station cleaning machine

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