CN211636950U

CN211636950U - High-pressure spraying cleaning machine for electrode plate

Info

Publication number: CN211636950U
Application number: CN201922426776.0U
Authority: CN
Inventors: 张振南; 吴孝平; 吕刚; 曹春兰
Original assignee: Suzhou Eastay Automation Equipment Co ltd
Current assignee: Suzhou Eastay Automation Equipment Co ltd
Priority date: 2019-12-30
Filing date: 2019-12-30
Publication date: 2020-10-09
Anticipated expiration: 2029-12-30

Abstract

The utility model discloses a high-pressure spray cleaning machine for electrode plates, which comprises a feeding table, a clamping and fixing jig, a guide rail conveying frame, a first spray cavity, a second spray cavity and a discharging table which are arranged in sequence, wherein an internal pipeline cleaning nozzle combination is arranged in the first spray cavity, nozzle combinations for cleaning the two sides outside a workpiece are arranged in the second spray cavity side by side, a second liquid storage tank is arranged at the bottom of the second spray cavity, a first circulating pump and a second circulating pump are arranged in the second liquid storage tank, the first circulating pump is connected with the first nozzle combination, the second circulating pump is connected with the second nozzle combination, a first filter is arranged at the inlet of the first circulating pump, a second filter is arranged at the inlet of the second circulating pump, the internal pipeline of the workpiece is firstly sprayed and washed, then high-pressure spraying is carried out on the two sides of the workpiece, the comprehensive coverage of workpiece cleaning is ensured, and the water spots caused by firstly spraying the internal pipeline, and meanwhile, the cyclic utilization of water resources is realized.

Description

High-pressure spraying cleaning machine for electrode plate

Technical Field

The utility model relates to a plate electrode high pressure spray cleaning machine in plate electrode washing field.

Background

In the actual production at present, the plate electrode cleanliness directly influences the service life and the efficiency of products. The electrode plate is large in area and needs to be cleaned comprehensively, so that water resources are wasted greatly, and the production cost is increased. In addition, the traditional mode of utilizing the pipeline to wash not only consumes the water resource huge and because flow and play water pressure are difficult to control, often causes the electrode plate clearance to easily appear the water spot. In view of the above, it is an urgent problem in the art to overcome the above-mentioned drawbacks of the prior art.

SUMMERY OF THE UTILITY MODEL

The utility model provides a technical problem provide a can cyclic utilization water resource and wash clean plate electrode high pressure spray cleaning machine.

The utility model provides a technical scheme that its technical problem adopted is:

the high-pressure spraying cleaning machine for the electrode plate comprises a feeding table, a clamping and fixing jig, a guide rail conveying frame, a first spraying cavity, a second spraying cavity and a discharging table which are arranged in sequence, an internal pipeline cleaning nozzle combination is arranged in the first spraying cavity, a first nozzle combination and a second nozzle combination for cleaning the two sides of the outside of the workpiece are arranged in parallel in the second spraying cavity, the first nozzle combination and the second nozzle combination are oppositely arranged, the bottom of the second spraying cavity is provided with a second liquid storage tank, the second liquid storage tank is provided with a liquid level meter and is provided with a first circulating pump and a second circulating pump, the first circulating pump is connected with the first nozzle in a combined way, the second circulating pump is connected with the second nozzle in a combined way, the first circulating pump inlet is provided with a first filter, and the second circulating pump inlet is provided with a second filter.

Further, a first liquid storage tank is arranged at the bottom of the first spraying cavity, a first liquid level meter is arranged in the first liquid storage tank, a pipeline circulating pump is arranged in the first liquid storage tank, the pipeline circulating pump is connected with the inner pipeline cleaning nozzle in a combined mode, and a third filter is arranged at the inlet of the pipeline circulating pump.

Further, the first liquid storage tank and the second liquid storage tank are respectively and independently provided with a heating device for heating the cleaning liquid.

Further, the heating device is provided with a temperature control switch.

Further, the first liquid storage tank and the second liquid storage tank are both provided with a liquid discharge valve independently.

Further, a first spraying water receiving disc is arranged at the bottom of the first spraying cavity, the lower end of the first spraying water receiving disc is communicated with the first liquid storage tank, a second spraying water receiving disc is arranged at the bottom of the second spraying cavity, the lower end of the second spraying water receiving disc is communicated with the second liquid storage tank, and the first spraying water receiving disc and the second spraying water receiving disc are both V-shaped.

Further, the second sprays the cavity entrance and is provided with entry air draft pipeline, the second sprays the cavity exit and is provided with export air draft pipeline, entry air draft pipeline with export air draft pipeline top intercommunication has top air draft pipeline, top air draft pipeline is provided with row fog fan

Further, a glass window is arranged on the outer side of the second spraying cavity.

Furthermore, a positioning U-shaped groove and a quick clamping device for fixing the workpiece are arranged on the guide rail conveying frame.

Further, the first spraying cavity and the second spraying cavity are provided with waterproof curtains.

The utility model has the advantages that: firstly spraying and washing the inner pipeline of the workpiece, and then spraying high pressure on two sides of the workpiece, so that the complete coverage of workpiece cleaning is ensured, water spots caused by the spraying of the inner pipeline of the workpiece are convenient to clean, and meanwhile, the cyclic utilization of water resources is realized; the first filter, the second filter and the third filter are arranged to prevent large objects from damaging the pipeline circulating pump, the first circulating pump and the second circulating pump; a heating device is arranged to facilitate heating of the cleaning solution; the temperature control switch is arranged, so that the use safety of the cleaning machine is ensured; a liquid discharge valve is arranged, so that waste liquid can be discharged out of the machine uniformly; the first spraying water receiving tray and the second spraying water receiving tray which are in a V shape are arranged, so that cleaning liquid can be conveniently collected and can conveniently flow into the first liquid storage tank and the second liquid storage tank respectively; a fog exhaust fan is arranged to avoid water fog leakage; the glass window is arranged, so that an operator can observe the cleaning condition of the workpiece in the machine in real time; the positioning U-shaped groove and the rapid clamping device are arranged, so that an operator can quickly and stably feed materials, and the guide rail conveying frame can stably convey workpieces; set up waterproof curtain, avoid splash all around, influence operational environment.

Drawings

Fig. 1 is a front view of the high-pressure spraying cleaning machine for electrode plates of the utility model.

Fig. 2 is a top view of the electrode plate high pressure spray cleaning machine of the present invention.

Fig. 3 is a side view of the electrode plate high pressure spray cleaning machine of the present invention.

Fig. 4 is a partially enlarged schematic view of a portion a in fig. 3.

Labeled as: 1. a feeding table; 2. clamping and fixing the jig; 3. a guide rail transfer rack; 4. a first spray chamber; 5. a second spray chamber; 6. a discharging table; 7. an internal pipeline cleaning nozzle assembly; 8. a first nozzle assembly; 9. a second nozzle assembly; 10. a second spray water pan; 11. a liquid level meter; 12. a second reservoir; 13. a first circulation pump; 14. a second circulation pump; 15. a first filter; 16. a second filter; 17. a first spray water pan; 18. a first reservoir; 19. a pipeline circulation pump; 20. a first liquid level meter; 21. a third filter; 22. a heating device; 23. a temperature control switch; 24. a glass window; 25. positioning the U-shaped groove; 26. a quick clamping device; 28. an inlet extraction duct; 29. an outlet extraction duct; 30. a top extraction duct; 31. a fog-discharging fan; 32. a waterproof curtain; 33. and a liquid discharge valve.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and the following detailed description.

The basic structure of the electrode plate high-pressure spray cleaning machine selects rust-proof acid-alkali-resistant materials for assembly and welding. The first spraying cavity and the second spraying cavity are made of stainless steel. The cleaning device can simultaneously meet the requirements of cleaning two types of tank types, namely a northerly chemical mechanical electrolysis tank and a CEC electrolysis tank, and the high-pressure spraying cleaning machine area of the electrode plate can be within the range of 3000 x 7000 mm.

As shown in fig. 1 and 2, the electrode plate high-pressure spray cleaning machine comprises a feeding table 1, a clamping fixing jig 2, a guide rail conveying frame 3, a first spray cavity 4, a second spray cavity 5 and a discharge table 6 which are arranged in sequence, wherein an internal thread of the first spray cavity 4 is connected with an internal pipeline cleaning nozzle combination 7, and the internal pipeline cleaning nozzle combination 7 can be uniformly distributed on a plurality of nozzles of a support, so that the internal pipeline of a workpiece can be comprehensively washed. The guide rail conveying frame 3 conveys the workpiece through a conveying motor, and the speed can be 0.5-2 m/min. The transmission motor can be a gear rack servo motor, the total length of a rack is 6355mm, the transmission motor is made of stainless steel materials, and the power of the transmission motor can be 0.75 KW.

The inside of the second spraying cavity 5 is connected with a first nozzle assembly 8 and a second nozzle assembly 9 which are used for cleaning two sides of the outside of a workpiece in a parallel threaded mode, the first nozzle assembly 8 and the second nozzle assembly 9 are arranged oppositely, and a second liquid storage tank 12 used for collecting cleaning liquid sprayed by the first nozzle assembly 8 and the second nozzle assembly 9 is welded at the bottom of the second spraying cavity 5. The second liquid storage tank 12 is in threaded connection with a liquid level meter 11, and the liquid level meter 11 monitors the liquid level of the second liquid storage tank 12 in real time, so that an operator can add cleaning liquid or remove the cleaning liquid conveniently. Second reservoir 12 threaded connection has first circulating pump 13 and second circulating pump 14, and first circulating pump 13 is connected with first nozzle combination 8, second circulating pump 14 is connected with second nozzle combination 9, first circulating pump 13 entry threaded connection has first filter 15, second circulating pump 14 entry threaded connection has second filter 16. The first circulation pump 13 feeds the first nozzle assembly 8 through the second reservoir 12, and the second circulation pump 14 feeds the second nozzle assembly 9 through the second reservoir 12. The first circulation pump 13 and the second circulation pump 14 may be 25bar pressure, with a flow rate of 18m³H is used as the reference value. The nozzle aperture of the first nozzle assembly 8 and the second nozzle assembly 9 may be 2mm and 32 nozzles may be evenly distributed. Firstly, the inner pipeline of the workpiece is cleaned by the inner pipeline cleaning nozzle combination 7Flushing and checking are smooth; and then the internal pipeline cleaning nozzle assembly 7 is flushed to the position aligned with the outlet connecting pipe until the gas-liquid separation chamber is filled, and if water flows out, the internal pipeline cleaning nozzle assembly is flushed for 30 seconds to ensure that the internal pipeline cleaning nozzle assembly is flushed cleanly. Then washing the four peripheral frame strips and the L-shaped plate of the workpiece; the cathode and anode frame chambers are cleaned by the first nozzle assembly 8 and the second nozzle assembly 9, the pressure of a cleaning outlet can be 25kg/cm2, and the cleaning outlets are respectively flushed from top to bottom from one side and finally the foreign matters accumulated in the surrounding area of the dispersion pipes on the lower side of the tank frame are heavily flushed. After the workpiece moves to the discharging table 6, an operator can clean the stain in the outlet connecting pipe by using a cleaning cloth, check once after the cleaning is finished, ensure the cleaning, and dry the screen surface of the groove frame of the workpiece by using the fog exhaust fan 31.

The workpiece electrolytic cell is suspended, vertically positioned and fixed on the movable slide rail. The upper side of the groove frame is provided with two outlet threaded connecting pipes, the lower side of the groove frame is provided with two inlet threaded connecting pipes, and the inside of the connecting pipe needs to be flushed by adopting a quick connection mode before entering the second spraying cavity 5. And starting a cleaning start button after the workpiece is fixed, and automatically and progressively cleaning according to the programmed program. This chase is vertical fixed, and both sides all have the nozzle respectively in the second sprays cavity 5, and the nozzle is vertical arranges, can cover workpiece surface is whole when guaranteeing to spray, and the nozzle dislocation is installed, is convenient for spray the whole surface of chase. Waterproof curtains can be arranged at two ends of the second spraying cavity 5, and the electric tank enters and exits the second spraying cavity 5, so that splash is avoided, and the working environment is ensured. The electric tank advancing speed can be freely regulated and controlled, after the tank frame enters the second spraying cavity 5, the second spraying cavity 5 is started by the nozzle, the second spraying cavity 5 is provided with a trigger at the inlet, the nozzle sprays automatically, the tank frame completely enters the fixed tank frame tail end and is also provided with the trigger, protection is carried out, and the tank frame is prevented from advancing all the time and rushing out of the tank body. After the cleaning is finished, the electric tank automatically returns to the initial position, the tank frame is hung down, and the next electric tank is prepared for cleaning. Spray earlier through inside pipeline cleaning nozzle combination 7 and wash work piece inside pipeline, rethread first nozzle combination 8 and second nozzle combination 9 carry out the high pressure simultaneously to work piece both sides face and spray, guarantee that the abluent comprehensive of work piece covers also is convenient for wash because of spraying the water spot that the inside pipeline of work piece caused earlier, realize the cyclic utilization of water resource simultaneously.

As shown in fig. 1 and 2, the bottom of the first spraying cavity 4 is in threaded connection with a first reservoir 18, the first reservoir 18 is in threaded connection with a first liquid level meter 20, the first reservoir 18 is in threaded connection with a pipeline circulating pump 19, the pipeline circulating pump 19 is connected with the internal pipeline cleaning nozzle assembly 7, and an inlet of the pipeline circulating pump 19 is in threaded connection with a third filter 21. The first filter 15, the second filter 16 and the third filter 21 may be filter screens. First filter 15, second filter 16, and third filter 21 are provided to prevent large objects from damaging first and second circulation pumps 13 and 14 and pipe circulation pump 19. The first liquid storage tank 18 and the second liquid storage tank 12 are both independently in threaded connection with a heating device 22 for heating circulating water, the heating device 22 can be a heating sheet or an electric heater, the heating power can be 6KW, and the cleaning liquid can be conveniently heated. In addition, the heating device 22 is electrically connected with a temperature control switch 23, and the temperature control switch controls the start and stop of the heating device 22, so that the temperature of the cleaning solution can be conveniently controlled to be 20-60 ℃. The use safety of the high-pressure spray cleaning machine for the electrode plate is ensured.

As shown in fig. 2 and 3, the first reservoir 18 and the second reservoir 12 are independently screwed with a drain valve, so that the waste liquid can be discharged out of the machine.

As shown in fig. 1, a first spray water pan 17 is welded at the bottom of the first spray cavity 4, the lower end of the first spray water pan 17 is communicated with a first liquid storage tank 18 through a pipeline, a second spray water pan 10 is welded at the bottom of the second spray cavity 5, and the lower end of the second spray water pan 10 is communicated with a second liquid storage tank 12 through a pipeline. The first spraying water pan 17 and the second spraying water pan 10 are both V-shaped, so that cleaning liquid can be conveniently collected and can conveniently flow into the first liquid storage tank and the second liquid storage tank respectively.

As shown in fig. 1 and 3, the second sprays 5 entrances of cavity and welds there is entry suction pipeline 28, the second sprays 5 exits of cavity and welds there is export suction pipeline 29, entry suction pipeline 28 with export suction pipeline 29 top integrated into one piece moulding has the top suction pipeline 30 of intercommunication entry suction pipeline 28 and export suction pipeline 29, top suction pipeline 30 threaded connection has row fog fan 31, arrange fog fan 31 through entry suction pipeline 28, export suction pipeline 29 and top suction pipeline 30, spray cavity 5 inside to the second and convulsions, avoid water smoke to leak, the power of airing exhaust can be 1.5 w. The glass window 24 is clamped on the outer side of the second spraying cavity 5, so that an operator can observe the cleaning condition of the inner workpiece in real time.

As shown in fig. 1, 3 and 4, a positioning U-shaped groove 25 for fixing a workpiece and a quick clamping device 26 are connected to the guide rail conveying frame 3 through threads, the quick clamping device 26 is located on two sides of the guide rail conveying frame 3, so as to clamp two ends of the workpiece, and the quick clamping device 26 may be a clamping jaw cylinder for clamping a tool. The upper portion of the guide rail conveying frame 3 is in threaded connection with the U-shaped groove 25, when the guide rail conveying frame is used, the bottom of a workpiece is manually placed in the U-shaped groove 25, the rapid clamping device 26 clamps the two sides of the workpiece, the workpiece is convenient to stabilize, and the workpiece is guaranteed to move stably on the guide rail conveying frame 3. Meanwhile, the first spraying cavity 4 and the second spraying cavity 5 are both provided with waterproof curtains 32, so that water splash is avoided, and the working environment is not affected.

The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims

1. The high-pressure spraying cleaning machine for the electrode plates comprises a feeding table (1), a clamping fixing jig (2), a guide rail conveying frame (3) and a first spraying cavity (4), a second spraying cavity (5) and a discharging table (6) which are sequentially arranged, and is characterized in that an internal pipeline cleaning nozzle combination (7) is arranged in the first spraying cavity (4), a first nozzle combination (8) and a second nozzle combination (9) which are used for cleaning two sides of the outside of a workpiece are arranged in the second spraying cavity (5) in parallel, the first nozzle combination (8) and the second nozzle combination (9) are oppositely arranged, a second liquid storage tank (12) is arranged at the bottom of the second spraying cavity (5), a liquid level meter (11) is arranged in the second liquid storage tank (12), a first circulating pump (13) and a second circulating pump (14) are arranged in the second liquid storage tank (12), first circulating pump (13) are connected with first nozzle combination (8), second circulating pump (14) are connected with second nozzle combination (9), first circulating pump (13) entry is provided with first filter (15), second circulating pump (14) entry is provided with second filter (16).

2. The electrode plate high-pressure spray cleaning machine according to claim 1, wherein a first liquid storage tank (18) is arranged at the bottom of the first spray cavity (4), a first liquid level meter (20) is arranged on the first liquid storage tank (18), a pipeline circulating pump (19) is arranged on the first liquid storage tank (18), the pipeline circulating pump (19) is connected with the internal pipeline cleaning nozzle combination (7), and a third filter (21) is arranged at the inlet of the pipeline circulating pump (19).

3. The electrode plate high-pressure spray cleaning machine according to claim 2, wherein the first reservoir (18) and the second reservoir (12) are each independently provided with a heating device (22) for heating the cleaning liquid.

4. Electrode plate high pressure spray cleaning machine according to claim 3, characterized in that the heating device (22) is provided with a temperature controlled switch (23).

5. The electrode plate high-pressure spray cleaning machine according to claim 2, wherein the first reservoir (18) and the second reservoir (12) are each independently provided with a drain valve (33).

6. The electrode plate high-pressure spray cleaning machine according to claim 2, wherein a first spray water pan (17) is arranged at the bottom of the first spray cavity (4), the lower end of the first spray water pan (17) is communicated with a first liquid storage tank (18), a second spray water pan (10) is arranged at the bottom of the second spray cavity (5), the lower end of the second spray water pan (10) is communicated with a second liquid storage tank (12), and the first spray water pan (17) and the second spray water pan (10) are both V-shaped.

7. The electrode plate high-pressure spray cleaning machine according to claim 1, wherein an inlet air suction pipeline (28) is arranged at the inlet of the second spray cavity (5), an outlet air suction pipeline (29) is arranged at the outlet of the second spray cavity (5), a top air suction pipeline (30) is communicated with the tops of the inlet air suction pipeline (28) and the outlet air suction pipeline (29), and the top air suction pipeline (30) is provided with a mist exhaust fan (31).

8. The electrode plate high-pressure spray cleaning machine according to claim 1, characterized in that a glass window (24) is arranged outside the second spray cavity (5).

9. The electrode plate high-pressure spray cleaning machine according to claim 1, characterized in that the guide rail transmission rack (3) is provided with a positioning U-shaped groove (25) and a quick clamping device (26) for fixing a workpiece.

10. The electrode plate high-pressure spray cleaning machine according to claim 1, characterized in that the first spray chamber (4) and the second spray chamber (5) are provided with a waterproof curtain (32).