CN208513832U - A kind of three station robot welding workstation of dust treatment formula - Google Patents
A kind of three station robot welding workstation of dust treatment formula Download PDFInfo
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- CN208513832U CN208513832U CN201820301861.7U CN201820301861U CN208513832U CN 208513832 U CN208513832 U CN 208513832U CN 201820301861 U CN201820301861 U CN 201820301861U CN 208513832 U CN208513832 U CN 208513832U
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Abstract
The utility model discloses a kind of three station robot welding workstations of dust treatment formula, room is welded including aluminum profile, the rear side in aluminum profile welding room is provided with industrial dust collector, wind pipe is connected among the top in aluminum profile welding room, the other end of the wind pipe is connected on industrial dust collector, the side of the industrial dust collector is provided with the source of welding current, the side of the source of welding current is provided with robot control cabinet, aluminum profile welding room is internally provided with robot base, the robot base top is equipped with six joint welding robots, six joint welding robot and robot control cabinet are electrically connected with the source of welding current, front and the left and right sides are respectively arranged with multiple welding posts inside aluminum profile welding room, flexible working platform is provided on each welding post, this Utility model is reasonable in design, improves welding efficiency, good to the protecting effect of worker.
Description
Technical field
The utility model relates to welding workstation technical field, specially a kind of three station robot welding of dust treatment formula
Work station.
Background technique
Welding robot replaces people to carry out welding labor operation, avoid various radiation that the direct contact weld of people generates,
Smoke harm, but its generate harm also indirect hazard the labor safety of worker.Batches of robot welding workstation, line produce
Raw light radiation, smoke contamination are also very serious, it is necessary to targetedly be administered.
Occur the welding room of various forms in succession on the market, welding region be isolated from the outside world,
And pass through industrial dust collector for filtrating smoke dust.Wherein there are totally enclosed type, semi-enclosed, Portable etc. form in room, existing
Some technology type major defects show as following:
Single-station form: manually when carrying out operation of feeding and discharging, robot is in resting state, cannot sufficiently use machine
The production capacity of people.
Double-station form: when artificial loading, side or opposite station just in welding, feeding region some be in
It welds in room, arc light and flue dust cannot be all isolated, and dust treatment equipment is made to be in non-close environmental work, dropped
The efficiency of low dust treatment.But the structure of double-station rotating disc type can solve problem above, can effectively be used.
The welding workstation form for carrying out three stations on the market is seldom, does not account for dust treatment and arc light protection mostly.
Summary of the invention
The purpose of this utility model is to provide a kind of three station robot welding workstations of dust treatment formula, on solving
State the problem of proposing in background technique.
To achieve the above object, the utility model provides the following technical solutions: a kind of three station robot of dust treatment formula
Welding workstation, including aluminum profile weld room, and the rear side in aluminum profile welding room is provided with industrial dust collector, institute
It states and is connected with wind pipe among the top in aluminum profile welding room, the other end of the wind pipe is connected to industrial dust collector
On, the side of the industrial dust collector is provided with the source of welding current, and the side of the source of welding current is provided with robot control cabinet, institute
It states aluminum profile welding room and is internally provided with robot base, the robot base top is equipped with six joint welding robots
People, six joint welding robot and robot control cabinet are electrically connected with the source of welding current, in aluminum profile welding room
In front of portion and the left and right sides is respectively arranged with multiple welding posts, and flexible working platform, institute are provided on each welding post
It states aluminum profile welding room inner tip and is provided with multiple window-blind elevating mechanisms, each window-blind elevating mechanism is respectively set
Lifting window-blind is installed on the outside of welding post, the window-blind elevating mechanism.
Preferably, aluminum profile welding room top is provided with three color warning lamps, and the aluminum profile welds outside room
Each welding post is corresponded on side wall is provided with operation button and safe light curtain, the three colors warning lamp, safe light curtain and operation
The quantity of button is corresponding with welding post.
Preferably, aluminum profile welding room bottom end is provided with work station base.
Preferably, the surface in aluminum profile welding room is provided with protective layer, and the protective layer is metal plate shield.
Preferably, six joint welding robot includes wire reel, automatic wire feeding mechanism and robot special welding gun, institute
It states robot base rear end and is provided with wire reel, automatic wire feeding mechanism is installed on the welding robot of six joint, described six
Joint welding robot is equipped with robot special welding gun close to one end of welding post, and the welding wire in the wire reel passes through certainly
Dynamic wire feeder extends in robot special welding gun.
Preferably, the window-blind elevating mechanism includes window-blind roller and driving motor, the output of the driving motor
Gear is installed on axis, sets gradually according to the direction far from six joint welding robots that there are two hide above the driving motor
Light curtain roller, one end of the window-blind roller are fixed on aluminum profile by rolling bearing units and weld on room, described two shadings
It is connected between curtain roller by driving chain, the driving chain intermeshes with gear, installs on the window-blind roller
There is sprocket wheel, the sprocket wrap is cased with window-blind bent plate chain, is fixed with lifting window-blind on the window-blind bent plate chain.
Compared with prior art, the utility model has the beneficial effects that the utility model design there are multiple welding posts, fill
Divide the motion range using welding robot.Unique flexible working platform can be used family according to the free fixed and positioned work of table top
Part, the more effective fruit of standard welding fixture now sold in the market of arranging in pairs or groups.Aluminum profile welds the structure matching lifting window-blind in room
Movement, is enclosed in welding region in one space, side in the room can be effectively protected in weld fumes.Meanwhile worker into
The influence that not will receive arc light and flue dust when row operation of feeding and discharging, has effectively ensured workers ' health.The utilization of industrial dust collector
Meet national requirements for environmental protection, when working environment largely can be improved using the structure in factory, makes workshop neat and tidy.This is practical new
Type is reasonable in design, improves welding efficiency, good to the protecting effect of worker.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of three station robot welding workstation of the utility model dust treatment formula.
Fig. 2 is the schematic diagram of internal structure of three station robot welding workstation of the utility model dust treatment formula.
Fig. 3 is the enlarged drawing in three station robot welding workstation of the utility model dust treatment formula at A.
In attached drawing: 1, aluminum profile welds room, 2, industrial dust collector, 3, robot control cabinet, 4, the source of welding current, 5, three colors
Warning lamp, 6, safe light curtain, 7, operation button, 8, lifting window-blind, 9, metal plate shield, 10, wind pipe, 11, work station bottom
Seat, 12, six joint welding robots, 13, robot base, 14, flexible working platform, 15, window-blind roller, 16, driving chain,
17, window-blind bent plate chain, 18, sprocket wheel, 19, rolling bearing units, 20, driving motor, 21, wire reel, 22, automatic wire feeding mechanism,
23, robot special welding gun.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
The utility model provides a kind of three station robot welding workstation of dust treatment formula as shown in Figure 1-3, including aluminium
Profile welds room 1, and the rear side in aluminum profile welding room 1 is provided with industrial dust collector 2, the aluminum profile welding room
Between 1 top among be connected with wind pipe 10, the other end of the wind pipe 10 is connected on industrial dust collector 2, described
The side of industrial dust collector 2 is provided with the source of welding current 4, and the side of the source of welding current 4 is provided with robot control cabinet 3, described
Aluminum profile welding room 1 is internally provided with robot base 13, and 13 top of robot base is equipped with six joint bonding machines
Device people 12, six joint welding robot 12 and robot control cabinet 3 are electrically connected with the source of welding current 4, the aluminum profile weldering
It connects 1 inside front of room and the left and right sides is respectively arranged with multiple welding posts, be provided with flexibility on each welding post
Workbench 14, aluminum profile welding 1 inner tip of room are provided with multiple window-blind elevating mechanisms, each window-blind lifting
Mechanism is separately positioned on the outside of welding post, and lifting window-blind 8 is equipped on the window-blind elevating mechanism.
The aluminum profile welding 1 top of room is provided with three color warning lamps 5, and the aluminum profile welds 1 exterior side wall of room
The upper each welding post of correspondence is provided with operation button 7 and safe light curtain 6, the three colors warning lamp 5, safe light curtain 6 and operation
The quantity of button 7 is corresponding with welding post, and three color alarm lamps, 5 main function is equipment state prompt, and safe light curtain 6 is mainly made
With being to guarantee worker operation safety, injury of the lifting window-blind 8 to worker is avoided.
The aluminum profile welding 1 bottom end of room is provided with work station base 11, and six joint welding robots 12 pass through machine
People's pedestal 13 and work station base 11 rigidly fix, and avoid due to fast moving the shaking brought.
The surface in aluminum profile welding room 1 is provided with protective layer, and the protective layer is metal plate shield 9.Except metal plate protects
Cover is outer, and the materials such as aluminium-plastic panel, poly (methyl methacrylate) plate, acrylic board can also be used and protected.
Six joint welding robot 12 includes wire reel 21, automatic wire feeding mechanism 22 and robot special welding gun 23,
13 rear end of robot base is provided with wire reel 21, is equipped with automatic wire feeding mechanism on six joint welding robot 12
22, six joint welding robot 12 is equipped with robot special welding gun 23, the wire reel close to one end of welding post
Welding wire in 21 passes through automatic wire feeding mechanism 22 and extends in robot special welding gun 23, wire reel 21 and automatic wire feeding mechanism 22
It can make welding process automation.Robot special welding gun 23 is the essential component of welding robot.
The window-blind elevating mechanism includes window-blind roller 15 and driving motor 20, the output shaft of the driving motor 20
On gear is installed, there are two 20 top of driving motor is set gradually according to the direction far from six joint welding robots 12
Window-blind roller 15, one end of the window-blind roller 15 is fixed on aluminum profile by rolling bearing units 19 and welds on room 1, described
It is connected between two window-blind rollers 15 by driving chain 16, the driving chain 16 intermeshes with gear, the screening
Sprocket wheel 18 is installed, 18 periphery of sprocket wheel is cased with window-blind bent plate chain 17, the window-blind cranked link chain on light curtain roller 15
Lifting window-blind 8 is fixed on item 17.
The working principle of the utility model is: aluminum profile welding room 1 is the main part of entire work station, the weldering of six joints
The part being installed on flexible working platform 14 can be respectively welded in welding robot 12, and the design of multiple welding posts can make full use of
The welding range of six articulated robots 12, and can be realized more people operation of feeding and discharging simultaneously.
Lifting window-blind 8 is connect with window-blind bent plate chain 17, and driving motor 20 utilizes sprocket wheel 18 by driving chain 16
To control the movement of lifting window-blind 8.When worker needs to work by flexible working platform 14, the rotating forward of driving motor 20 makes
It goes up and down window-blind 8 to rise close to the side of worker, while being fallen close to the side of six joint welding robots 12.When six joints are welded
When welding robot 12 starts welding, the reversion of driving motor 20 falls lifting window-blind 8 close to the side of worker, leans on simultaneously
It rises the side of nearly six joint welding robot 12.The worker of each welding post controls lifting window-blind 8 by operation button 7
Lifting in worker side.
Industrial dust collector 2 is ash-laden gas purification and provides the equipment of air negative pressure, passes through wind pipe 10 and aluminium profiles
Material welding room 1 is attached.The confined space that lifting window-blind 8 and aluminum profile the welding room 1 of three stations form can be with
Effective isolation flue dust, provides good breathing space.Industrial dust collector 2 makes full use of that weld fumes particle is small, density ratio is empty
The light feature of gas, under the action of outer fan, ash-laden gas sucks air hose from top, and then enters 2 host of industrial dust collector
Purification.
The power transmission for going up and down window-blind 8 is replaced by the structures such as synchronous belt, flat rubber belting in addition to using chain structure and is replaced
It changes.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (6)
1. a kind of three station robot welding workstation of dust treatment formula, including aluminum profile welding room (1), it is characterised in that:
The rear side of aluminum profile welding room (1) is provided with industrial dust collector (2), the top of aluminum profile welding room (1)
End is intermediate to be connected with wind pipe (10), and the other end of the wind pipe (10) is connected on industrial dust collector (2), the work
The side of industry dust arrester (2) is provided with the source of welding current (4), and the side of the source of welding current (4) is provided with robot control cabinet
(3), aluminum profile welding room (1) is internally provided with robot base (13), robot base (13) the top installation
There are a six joint welding robots (12), six joint welding robot (12) and robot control cabinet (3) are and the source of welding current
(4) it is electrically connected, the internal front of aluminum profile welding room (1) is respectively arranged with multiple welding posts with the left and right sides, described
It is provided on each welding post flexible working platform (14), described aluminum profile welding room (1) inner tip is provided with multiple screenings
Light curtain elevating mechanism, each window-blind elevating mechanism are separately positioned on the outside of welding post, the window-blind elevating mechanism
On be equipped with lifting window-blind (8).
2. three station robot welding workstation of dust treatment formula according to claim 1, it is characterised in that: the aluminium profiles
Material welding room (1) top is provided with three color warning lamps (5), corresponds in described aluminum profile welding room (1) exterior side wall each
Welding post is provided with operation button (7) and safe light curtain (6), and the three colors warning lamp (5), safe light curtain (6) and operation are pressed
The quantity of button (7) is corresponding with welding post.
3. three station robot welding workstation of dust treatment formula according to claim 1, it is characterised in that: the aluminium profiles
Material welding room (1) bottom end is provided with work station base (11).
4. three station robot welding workstation of a kind of dust treatment formula according to claim 1, it is characterised in that: described
The surface of aluminum profile welding room (1) is provided with protective layer, and the protective layer is metal plate shield (9).
5. three station robot welding workstation of dust treatment formula according to claim 1, it is characterised in that: described six close
Saving welding robot (12) includes wire reel (21), automatic wire feeding mechanism (22) and robot special welding gun (23), the machine
People's pedestal (13) rear end is provided with wire reel (21), is equipped with automatic wire feeding mechanism on six joint welding robot (12)
(22), six joint welding robot (12) is equipped with robot special welding gun (23) close to one end of welding post, described
Welding wire in wire reel (21) passes through automatic wire feeding mechanism (22) and extends in robot special welding gun (23).
6. three station robot welding workstation of dust treatment formula according to claim 1, it is characterised in that: the shading
Curtain elevating mechanism includes window-blind roller (15) and driving motor (20), is installed on the output shaft of the driving motor (20) with teeth
Wheel, sets gradually that there are two window-blinds above the driving motor (20) according to the direction far from six joint welding robots (12)
One end of roller (15), the window-blind roller (15) is fixed in aluminum profile welding room (1) by rolling bearing units (19), institute
It states and is connected between two window-blind rollers (15) by driving chain (16), the driving chain (16) is nibbled mutually with gear
It closes, is equipped with sprocket wheel (18) on the window-blind roller (15), sprocket wheel (18) periphery is cased with window-blind bent plate chain (17),
Lifting window-blind (8) is fixed on the window-blind bent plate chain (17).
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108296597A (en) * | 2018-03-05 | 2018-07-20 | 宁波弗德曼自动化科技有限公司 | A kind of three station robot welding workstation of dust treatment formula |
CN113369638A (en) * | 2021-06-11 | 2021-09-10 | 西安理工大学 | Magnesium alloy electric arc additive protection device and use method |
-
2018
- 2018-03-05 CN CN201820301861.7U patent/CN208513832U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108296597A (en) * | 2018-03-05 | 2018-07-20 | 宁波弗德曼自动化科技有限公司 | A kind of three station robot welding workstation of dust treatment formula |
CN108296597B (en) * | 2018-03-05 | 2023-10-31 | 浙江航工智能科技有限公司 | Smoke-dust-treatment type three-station robot welding workstation |
CN113369638A (en) * | 2021-06-11 | 2021-09-10 | 西安理工大学 | Magnesium alloy electric arc additive protection device and use method |
CN113369638B (en) * | 2021-06-11 | 2022-12-06 | 西安理工大学 | Magnesium alloy electric arc additive protection device and use method |
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