CN208513329U - Kitchen garbage pretreatment system based on high-pressure extrusion technology - Google Patents
Kitchen garbage pretreatment system based on high-pressure extrusion technology Download PDFInfo
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- CN208513329U CN208513329U CN201820038758.8U CN201820038758U CN208513329U CN 208513329 U CN208513329 U CN 208513329U CN 201820038758 U CN201820038758 U CN 201820038758U CN 208513329 U CN208513329 U CN 208513329U
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- centrifugal pump
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- 238000001125 extrusion Methods 0.000 title claims abstract description 45
- 239000010813 municipal solid waste Substances 0.000 title claims abstract description 41
- 238000005516 engineering process Methods 0.000 title abstract description 7
- 239000012535 impurity Substances 0.000 claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 24
- 238000007599 discharging Methods 0.000 claims description 19
- 239000010806 kitchen waste Substances 0.000 claims description 11
- 239000002002 slurry Substances 0.000 claims description 11
- 239000004576 sand Substances 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 7
- 238000000605 extraction Methods 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 2
- 230000000717 retained effect Effects 0.000 claims 1
- 239000005416 organic matter Substances 0.000 abstract description 14
- 238000005265 energy consumption Methods 0.000 abstract description 9
- 239000007788 liquid Substances 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000005336 cracking Methods 0.000 abstract 1
- 239000013049 sediment Substances 0.000 abstract 1
- 238000000926 separation method Methods 0.000 description 8
- 238000010411 cooking Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 239000006063 cullet Substances 0.000 description 1
- 238000011026 diafiltration Methods 0.000 description 1
- 230000037213 diet Effects 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Processing Of Solid Wastes (AREA)
Abstract
The utility model provides a kind of kitchen garbage pretreatment system based on high-pressure extrusion technology, comprising the following steps: the first separating step of solid-liquid；High-pressure extrusion separating step；Buffer pool sediment outflow step；Removal step；Screened stock material proposes oily step；Impurities removal step.What the utility model mentioned has the beneficial effect that the pretreating process based on high-pressure extrusion has the advantage that (1) process is short, simple and convenient operation and maintenance compared with conventional pretreating process.Core process only needs high-pressure extrusion and removal of impurities link；(2) energy consumption is greatly reduced.Mainly have benefited from eliminating the crushing plant of high energy consumption；(3) organic matter quality is good.It squeezes isolated principle and determines that inorganic impurity content is extremely low by squeezing the organic matter that obtained wet refuse is fluidised form, therefore the quality of the organic ink far superior to obtained by cracking and sorting；(4) organic matter loss is few.The dry material moisture content that high-pressure extrusion obtains is low, and remnant organic matter content is low, and most organic matters is transferred in wet refuse.
Description
Technical Field
The utility model belongs to gu useless the processing field especially relates to a kitchen garbage preliminary treatment technology and system based on high pressure extrusion technique.
Background
Due to the fact that the diet habits, garbage classification and resource recovery consciousness of China are weak, the kitchen waste contains more impurities. The mixed large amount of plastic, disposable packing materials and tableware, even some domestic garbage and construction garbage can be mixed in the plastic, disposable packing materials and tableware. At present, before comprehensive utilization of resources, the kitchen waste needs to be subjected to solid-liquid separation pretreatment, and the aim is to remove inorganic impurities in the kitchen and extract oil after solid-liquid separation to the maximum extent, so that organic matters in the kitchen are separated as far as possible and enter a subsequent fermentation link.
At present, the mainstream core process of kitchen waste pretreatment in China is to screen out large waste in the kitchen waste through large-piece sorting equipment, then to perform crushing and sorting through a one-stage or multi-stage crushing and sorting machine, and then to perform sand removal and impurity removal links, so as to finally prepare qualified slurry for subsequent cooking and oil extraction. Such a pretreatment process has the following problems
(1) The pretreatment process is long and the process is complicated. The whole production line has more equipment, and pipelines between the equipment are more complex, so that the problems of more equipment fault points, inconvenience in operation and maintenance, large occupied area and the like are caused. Meanwhile, the energy consumption and the engineering investment of the production line are increased;
(2) the crushing and sorting equipment has high energy consumption and high failure rate. Because a large amount of domestic garbage is mixed in the kitchen waste and cannot be removed well in the front-end processing link, the wear to the hammer head of the crusher is large, the service life of the main shaft of the crusher is reduced due to strong impact, the replacement frequency of the hammer head and the main shaft of the crusher is high, and the normal operation is seriously influenced. Meanwhile, crushing is a very energy-consuming process, resulting in an increase in treatment cost;
(3) more inorganic impurities. The separation of organic matters is mainly realized by crushing, and organic kitchen utensils wrapped in plastic bags, boxes, bottles and other containers are separated under the crushing action of the hammer. However, in the process of crushing, glass, ceramic, tiles and the like in the kitchen are also crushed, a large amount of blocky and granular inorganic impurities such as sand, cullet, broken ceramic and the like are generated, which brings serious influence to the subsequent treatment link, and sand removing equipment has to be additionally arranged for removing the impurities.
(4) Organic matter loss is large. The organic matter is mainly obtained by crushing, but a part of the organic matter is lost in the crushing process; part of organic matters can be lost in a large-piece sorting link before crushing; in order to remove sand and fiber impurities, a screw extruder is added, the removal effect is good, but organic matters are greatly lost.
Disclosure of Invention
Based on the problem that above-mentioned prior art exists, the utility model provides a kitchen garbage pretreatment system based on high pressure extrusion technique can realize that the flow is short, the energy consumption is low, organic matter loses a great deal of targets such as few.
In order to solve the technical problem, the technical scheme of the utility model is that:
a kitchen waste pretreatment system based on a high-pressure extrusion technology comprises: the system comprises a receiving hopper, a first screw conveyor, a percolate pool, a first centrifugal pump, a high-pressure extruder, a second screw conveyor, a third screw conveyor, a fourth screw conveyor, a buffer pool, a second centrifugal pump and an impurity remover; wherein,
the bottom of the receiving hopper is provided with a first screw conveyor;
a discharge hole of the first screw conveyor is connected with a feed inlet of the high-pressure extruder,
a percolate outlet of the first spiral conveyor is connected with a percolate pool, and an outlet of the percolate pool is connected with a feed inlet of the centrifugal pump;
a dry garbage outlet of the high-pressure extruder is connected with a material inlet of a second screw conveyor, and a material outlet of the second screw conveyor is connected with a material inlet of a third screw conveyor;
a four material inlet of the screw conveyer is connected with a wet garbage outlet of the high-pressure extruder, a four material inlet of the screw conveyer is connected with a first material outlet of the centrifugal pump, a four material outlet of the screw conveyer is connected with a material inlet of the buffer tank, and a material outlet of the buffer tank is connected with a material inlet of the centrifugal pump and a material inlet of the centrifugal pump;
the feeding port of the impurity removing machine is connected with the discharging port of the centrifugal pump II, the fiber impurity discharging port of the impurity removing machine is connected with the feeding port of the screw conveyer III, and the fine slurry discharging port of the impurity removing machine is connected with the next oil extracting process;
the bottom of the buffer pool is provided with a sand discharge device; and a discharge hole of the third screw conveyor is used for discharging impurities.
Furthermore, the high-pressure extruder is a plunger type extruder, the extrusion pressure is 16-20MPa, the wet garbage is extruded from a round hole in an extrusion cavity, the diameter of the round hole in the extrusion cavity is 4-10 mm, and the dry garbage is remained in the extrusion cavity and then pushed out by an extrusion head.
Further, the impurity removing machine is a horizontal high-speed centrifugal rotating device, a main shaft is provided with a material pushing plate, the rotating speed is 1000-1500rpm, a cylinder is a screen, and the diameter of a screen hole is 4-8 mm; the slurry is separated from the sieve pores by centrifugal force, and the fiber impurities are discharged by the material pushing plate.
The utility model has the advantages that: compared with the conventional pretreatment process, the pretreatment process based on high pressure extrusion has the following advantages:
(1) short flow and simple and convenient operation and maintenance. The core process only needs high-pressure extrusion and impurity removal links;
(2) the energy consumption is greatly reduced. Mainly benefits from the elimination of crushing equipment with high energy consumption;
(3) the organic matter has good quality. The principle of extrusion separation determines that wet garbage obtained by extrusion is fluid organic matter, and the content of inorganic impurities is extremely low, so that the wet garbage is far superior to the quality of organic slurry obtained by crushing and sorting;
(4) the organic matter loss is less. The dry material obtained by high-pressure extrusion has low water content and low residual organic matter content, and most organic matters are transferred to wet garbage.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of a kitchen waste pretreatment process and a system based on a high-pressure extrusion technology provided by an embodiment of the utility model;
in the figure: 01-kitchen waste; 10-a receiving hopper; 20-a first screw conveyor; 21-diafiltration liquid pool; 22-a centrifugal pump I; 30-high pressure extruder; 31-a second spiral conveyor; 32-a third screw conveyor; 33-impurities; 40-screw conveyor four; 50-a buffer pool; 60-a centrifugal pump II; 70-a shaker; 71-Fine paste.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings:
the technical solutions in the embodiments of the present invention are described below clearly and completely, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiment of the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The embodiment of the utility model provides a kitchen garbage pretreatment process based on high pressure extrusion technique, see figure 1, include following step:
during kitchen garbage 01 unloaded into and connects hopper 10, connect hopper 10 bottom to set up foraminiferous screw conveyer 20, carry rubbish behind the partial leachate of drop out to carry high pressure extruder 30 to carry out high pressure extrusion separation: stirring the wet garbage obtained by extrusion and leachate drained from the wet garbage in a screw conveyer fourth 40 by virtue of a screw blade, mixing and conveying the wet garbage and the leachate to a buffer pool 50, then conveying a centrifugal pump second 60 to an impurity remover 70 to remove large fibrous impurities, and finally obtaining qualified fine slurry 71 for cooking and oil extraction; the dry garbage obtained by extrusion and large fibrous impurities (namely, impurities 33) removed by the impurity remover are conveyed and discharged by a third screw conveyor 32.
The high-pressure extruder 30 adopts plunger type extrusion, the extrusion pressure of the high-pressure extruder on the garbage reaches 16-20MPa, the strong dry-wet separation can be carried out on the garbage, the wet garbage is extruded from a round hole on an extrusion cavity and enters a buffer pool 50 from a screw conveyor IV 40, and the dry garbage is kept in the extrusion cavity and then is pushed out by an extrusion head; the dry garbage passes through a second screw conveyor 31; the outer row is conveyed by a third screw conveyor 32.
The impurity remover 70 is a horizontal high-speed centrifugal rotating device, a main shaft is provided with a material pushing plate, the rotating speed is 1000 plus 1500rpm, a cylinder is a screen mesh, and the diameter of a screen hole is 4-8 mm. The slurry is separated from the sieve holes by virtue of centrifugal force, and the fiber impurities are discharged from the material pushing plate, enter the third screw conveyer 32 and are conveyed by the third screw conveyer 32 to be discharged outside.
As shown in fig. 1, the embodiment of the utility model provides a kitchen garbage pretreatment system based on high pressure extrusion technique is still provided for realize above-mentioned technology, include:
the system comprises a receiving hopper 10, a first screw conveyor 20, a percolate pond 21, a first centrifugal pump 22, a high-pressure extruder 30, a second screw conveyor 31, a third screw conveyor 32, a fourth screw conveyor 40, a buffer pond 50, a centrifugal pump 60 and an impurity remover 70; wherein,
a first screw conveyor (20) is arranged at the bottom of the receiving hopper 10, and a round hole with the diameter of 5mm is formed at the bottom of the shell of the screw conveyor;
a discharge hole of the first screw conveyor 20 is connected with a feed hole of the high-pressure extruder 30, a percolate outlet of the first screw conveyor 20 is connected with a percolate pool 21, and an outlet of the percolate pool is connected with a feed hole of the first centrifugal pump 22;
a dry garbage outlet of the high-pressure extruder 30 is connected with a material inlet of a second screw conveyor 31, and a material outlet of the second screw conveyor 31 is connected with a material inlet of a third screw conveyor 32;
a feeding port of a screw conveyer IV 40 is connected with a wet garbage outlet of the high-pressure extruder 30 and is connected with a discharging port of a centrifugal pump I22, a discharging port of the screw conveyer IV 40 is connected with a feeding port of a buffer tank 50, and a discharging port of the buffer tank 50 is connected with a feeding port of a centrifugal pump II 60;
a feeding port of the impurity remover 70 is connected with a discharging port of the centrifugal pump II 60, a fiber impurity discharging port of the impurity remover 70 is connected with a feeding port of the screw conveyor III 32, and a fine slurry discharging port of the impurity remover 70 is connected with the next oil extraction process;
and a sand discharging device is arranged at the bottom of the buffer pool 50 for discharging sand periodically.
Referring to the system of fig. 1, the process comprises: during kitchen garbage unloads into and connects the hopper, connect the hopper bottom to set up foraminiferous screw conveyer, carry the high-pressure extruder with rubbish behind the partial filtration liquid of leaching and carry out high-pressure extrusion separation: stirring the wet garbage obtained by extrusion and leachate drained from the extrusion in a screw conveyor by virtue of a screw blade, mixing and conveying the wet garbage and the leachate to a buffer tank, then pumping the wet garbage and the leachate to an impurity remover to remove large fibrous impurities, and finally obtaining qualified fine slurry for cooking and oil extraction; the dry garbage obtained by extrusion and large fibrous impurities removed by an impurity remover are conveyed by a screw conveyor and discharged outside.
Through the treatment, the whole pretreatment core process only needs high-pressure extrusion and impurity removal links, the flow is shortened, and the operation and maintenance are simple and convenient; high-energy consumption crushing equipment is omitted, and energy consumption is greatly reduced; the principle of extrusion separation determines that wet garbage obtained by extrusion is fluid organic matter, and the content of inorganic impurities is extremely low, so that the wet garbage is far superior to the quality of organic slurry obtained by crushing and sorting; the dry material obtained by high-pressure extrusion has low water content and less organic matter loss.
The above description is only for the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are all covered by the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (3)
1. The utility model provides a kitchen garbage preliminary treatment system based on high pressure extrusion technique which characterized in that includes:
the system comprises a receiving hopper (10), a first screw conveyor (20), a percolate pool (21), a first centrifugal pump (22), a high-pressure extruder (30), a second screw conveyor (31), a third screw conveyor (32), a fourth screw conveyor (40), a buffer pool (50), a second centrifugal pump (60) and an impurity remover (70); wherein a first screw conveyor (20) is arranged at the bottom of the receiving hopper (10);
the discharge hole of the first screw conveyor (20) is connected with the feed hole of the high-pressure extruder (30),
the percolate outlet of the first screw conveyor (20) is connected with a percolate pond (21), and the outlet of the percolate pond is connected with the feed inlet of the first centrifugal pump (22);
a dry garbage outlet of the high-pressure extruder (30) is connected with a material inlet of a second screw conveyor (31), and a material outlet of the second screw conveyor (31) is connected with a material inlet of a third screw conveyor (32);
a feeding port of the fourth screw conveyor (40) is connected with a wet garbage outlet of the high-pressure extruder (30), the feeding port of the fourth screw conveyor (40) is also connected with a discharging port of the first centrifugal pump (22), a discharging port of the fourth screw conveyor (40) is connected with a feeding port of the buffer pool (50), and a discharging port of the buffer pool (50) is connected with a feeding port of the second centrifugal pump (60);
a feeding port of the impurity removing machine (70) is connected with a discharging port of the centrifugal pump II (60), a fiber impurity discharging port of the impurity removing machine (70) is connected with a feeding port of the screw conveyor III (32), and a fine slurry discharging port of the impurity removing machine (70) is connected with the next oil extraction process;
a sand discharge device is arranged at the bottom of the buffer pool (50); and a discharge hole of the third screw conveyor (32) is used for discharging impurities.
2. The kitchen waste pretreatment system according to claim 1, wherein the high-pressure extruder is a plunger type extruder, the extrusion pressure is 16-20MPa, the wet waste is extruded from a circular hole on the extrusion cavity, the diameter of the circular hole on the extrusion cavity is 4-10 mm, and the dry waste is retained in the extrusion cavity and then pushed out by the extrusion head.
3. The kitchen waste pretreatment system according to claim 1 or 2, wherein the impurity removing machine is a horizontal high-speed centrifugal rotating device, a main shaft is provided with a material pushing plate, the rotating speed is 1000-1500rpm, a cylinder body is a screen, and the diameter of a screen hole is 4-8 mm; the slurry is separated from the sieve pores by centrifugal force, and the fiber impurities are discharged by the material pushing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820038758.8U CN208513329U (en) | 2018-01-10 | 2018-01-10 | Kitchen garbage pretreatment system based on high-pressure extrusion technology |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820038758.8U CN208513329U (en) | 2018-01-10 | 2018-01-10 | Kitchen garbage pretreatment system based on high-pressure extrusion technology |
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| Publication Number | Publication Date |
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| CN208513329U true CN208513329U (en) | 2019-02-19 |
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| CN201820038758.8U Expired - Fee Related CN208513329U (en) | 2018-01-10 | 2018-01-10 | Kitchen garbage pretreatment system based on high-pressure extrusion technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262333A (en) * | 2018-01-10 | 2018-07-10 | 湖北合加环境设备有限公司 | Kitchen waste preprocessing technology and system based on high-pressure extrusion technology |
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- 2018-01-10 CN CN201820038758.8U patent/CN208513329U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262333A (en) * | 2018-01-10 | 2018-07-10 | 湖北合加环境设备有限公司 | Kitchen waste preprocessing technology and system based on high-pressure extrusion technology |
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Granted publication date: 20190219 Termination date: 20200110 |