CN208513329U - Kitchen garbage pretreatment system based on high-pressure extrusion technology - Google Patents

Kitchen garbage pretreatment system based on high-pressure extrusion technology Download PDF

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Publication number
CN208513329U
CN208513329U CN201820038758.8U CN201820038758U CN208513329U CN 208513329 U CN208513329 U CN 208513329U CN 201820038758 U CN201820038758 U CN 201820038758U CN 208513329 U CN208513329 U CN 208513329U
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China
Prior art keywords
screw conveyor
pressure extrusion
discharge port
machine
centrifugal pump
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Expired - Fee Related
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CN201820038758.8U
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Chinese (zh)
Inventor
吴朝锋
侯晓琪
赵利民
张军锋
骆思彤
何世琪
张胜利
郑相民
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Ho Chi New Energy Automobile Co Ltd
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Ho Chi New Energy Automobile Co Ltd
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Priority to CN201820038758.8U priority Critical patent/CN208513329U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The utility model provides a kind of kitchen garbage pretreatment system based on high-pressure extrusion technology, comprising the following steps: the first separating step of solid-liquid;High-pressure extrusion separating step;Buffer pool sediment outflow step;Removal step;Screened stock material proposes oily step;Impurities removal step.What the utility model mentioned has the beneficial effect that the pretreating process based on high-pressure extrusion has the advantage that (1) process is short, simple and convenient operation and maintenance compared with conventional pretreating process.Core process only needs high-pressure extrusion and removal of impurities link;(2) energy consumption is greatly reduced.Mainly have benefited from eliminating the crushing plant of high energy consumption;(3) organic matter quality is good.It squeezes isolated principle and determines that inorganic impurity content is extremely low by squeezing the organic matter that obtained wet refuse is fluidised form, therefore the quality of the organic ink far superior to obtained by cracking and sorting;(4) organic matter loss is few.The dry material moisture content that high-pressure extrusion obtains is low, and remnant organic matter content is low, and most organic matters is transferred in wet refuse.

Description

Kitchen garbage pretreatment system based on high-pressure extrusion technology
Technical field
The utility model belongs to field of solid waste disposal, pre- more particularly to a kind of kitchen garbage based on high-pressure extrusion technology Treatment process and system.
Background technique
Since the eating habit in China and garbage classification, resource reclaim consciousness are weaker, impurity is more in kitchen garbage.Mix There are a large amount of plastics, disposable packaging, tableware or even some house refuses, building waste that can also mix wherein.Meal at present Kitchen rubbish needs to carry out separation of solid and liquid pretreatment before comprehensive utilization of resources, and its purpose is to the maximum extent will be in kitchen Oil is removed and mentioned after being separated by solid-liquid separation to inorganic impurity, guarantees that the organic matter in kitchen is separated as far as possible into subsequent fermentation ring Section.
At present China's mainstream kitchen garbage pretreatment core process be will be in kitchen garbage by big part screening installation Bulky Waste sieves away, carries out cracking and sorting by one or more levels cracking and sorting machine later, subsequent using desanding and to remove Heterocycle section, it is final that qualified slurry is made, so that subsequent boiling mentions needed for oil.This pretreating process has the following problems
(1) pretreatment line long flow path, complex procedures.Whole production line equipment is more, and the pipeline between equipment is increasingly complex, makes More at equipment fault point, Operation and Maintenance is inconvenient, the problems such as taking up a large area.Production line energy consumption is also increased simultaneously and engineering is thrown Money;
(2) cracking and sorting equipment energy consumption is big, high failure rate.Due to having infiltrated a large amount of house refuse in kitchen garbage, and It cannot preferably be removed in front-end processing link, therefore bigger to the abrasion of grinder hammerhead, strong impact is but also broken Broken owner's axis service life reduction, cracking hammer head and main shaft high frequency of replacement, seriously affect normal operation.Meanwhile broken is one The technique that kind consumes energy very much, causes the increase of processing cost;
(3) it is inorganic be mingled with it is more.The separation of organic matter is wrapped in the containers such as polybag, box and bottle mainly by being crushed In organic kitchen separated under the fragmentation of hammer leaf.Glass, ceramics and brick but during broken, in kitchen It is watt equal to be also broken, a large amount of blocky and particulate inorganic impurity, such as sand, cullet, broken ceramics are produced, after this just gives Continuous processing links, which are brought, to be seriously affected, in order to remove these impurity, it has to add desanding device.
(4) organic matter loss is larger.The acquisition of organic matter is however a part of organic during broken mainly by broken Matter can be lost;Big part sorting link before breaking can also lose part organic matter;For desanding and fiber-like impurity, increase Screw extruder, removal effect is preferable, but organic matter largely loses.
Summary of the invention
Based on the above existing technology problems, the utility model provides a kind of kitchen based on high-pressure extrusion technology Wastes pre-processing system is able to achieve all multiple targets such as process is short, low energy consumption, organic matter loss is few.
In order to solve the above technical problems, the technical solution of the utility model is:
A kind of kitchen garbage pretreatment system based on high-pressure extrusion technology, comprising: receiving hopper, screw conveyor one seep Reservoir, centrifugal pump one, high-pressure extrusion machine, screw conveyor two, screw conveyor three, screw conveyor four, buffer pool, centrifugation Pump two and de-burring machine;Wherein,
Screw conveyor one is arranged in receiving hopper bottom;
The discharge port of screw conveyor one is connected with high-pressure extrusion machine inlet,
The percolate outlet of screw conveyor one is connected with diafiltration liquid pool, is percolated the outlet and centrifugal pump feeding inlet phase of liquid pool Even;
High-pressure extrusion machine goes out dry garbage mouth and is connected with two feeding inlet of screw conveyor, the discharge port and spiral shell of screw conveyor two The feeding inlet for revolving conveyer three is connected;
The wet refuse mouth that goes out of four feeding inlet of screw conveyor and high-pressure extrusion machine is connected, four feeding inlet of screw conveyor and from One discharge port of heart pump be connected, four discharge port of screw conveyor is connected with buffer pool feed inlet, buffer pool discharge port with into also with from Two feed inlet of heart pump is connected;
De-burring machine feeding inlet is connected with two discharge port of centrifugal pump, and de-burring machine goes out fiber impurity material mouth and enters with screw conveyor three Material mouth is connected, de-burring machine go out screened stock material mouth with propose oily process in next step and be connected;
It buffers bottom of pond portion and sand removing device is set;The discharge port of screw conveyor three is used for impurities removal.
Further, above-mentioned high-pressure extrusion machine of stating is ram extrusion, and squeeze pressure is 16~20MPa, wet refuse It is squeezed out from the circular hole on extrusion chamber, 4~10mm of Circularhole diameter on extrusion chamber, dry rubbish is retained in extrusion chamber then by squeezing Head is released.
Further, above-mentioned de-burring machine is a kind of horizontal high-speed centrifugal rotation equipment, and scraping wings, rotation speed are had on main shaft 1000~1500rpm is spent, cylinder is sieve, 4~8mm of sieve diameter;Its slurry is separated by centrifugal force from sieve pore, fiber impurity It is discharged by scraping wings.
The utility model has the following beneficial effects: compared with conventional pretreating process, the pretreatment work based on high-pressure extrusion Skill has the advantage that
(1) process is short, simple and convenient operation and maintenance.Core process only needs high-pressure extrusion and removal of impurities link;
(2) energy consumption is greatly reduced.Mainly have benefited from eliminating the crushing plant of high energy consumption;
(3) organic matter quality is good.It squeezes isolated principle and determines that by squeezing obtained wet refuse be the organic of fluidised form Matter, inorganic impurity content is extremely low, therefore the quality of the organic ink far superior to obtained by cracking and sorting;
(4) organic matter loss is few.The dry material moisture content that high-pressure extrusion obtains is low, and remnant organic matter content is low, exhausted big portion The organic matter divided is transferred in wet refuse.
Detailed description of the invention
It, below will be to required in embodiment description in order to illustrate more clearly of the technical solution of the utility model embodiment The attached drawing used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the utility model Example, for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings Obtain other accompanying drawings.
Fig. 1 is the kitchen waste preprocessing technology and system provided by the embodiment of the utility model based on high-pressure extrusion technology Schematic diagram;
In figure: 01- kitchen garbage;10- receiving hopper;20- screw conveyor one;21- is percolated liquid pool;22- centrifugal pump one; 30- high-pressure extrusion machine;31- screw conveyor two;32- screw conveyor three;33- impurity material;40- screw conveyor four;50- is slow Rush pond;60- centrifugal pump two;70- de-burring machine;71- screened stock material.
Specific embodiment
Specific embodiment of the present utility model is described in further detail below in conjunction with attached drawing:
The technical scheme in the utility model embodiment is clearly and completely described below, it is clear that described reality Applying example is only the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, originally Field those of ordinary skill every other embodiment obtained without making creative work belongs to practical Novel protection scope.
The utility model embodiment provides a kind of kitchen waste preprocessing technology based on high-pressure extrusion technology, referring to Fig. 1, The following steps are included:
Kitchen garbage 01 is discharged into receiving hopper 10, and screw conveyor 1 with holes, bleeding portion is arranged in 10 bottom of receiving hopper Rubbish is transported to high-pressure extrusion machine 30 after point percolate and carries out high-pressure extrusion separation: the wet refuse squeezed with leach above Percolate in screw conveyor 4 40 rely on helical blade agitation, while mixing while be delivered to buffer pool 50, be centrifuged later Pump 2 60 send to de-burring machine 70 finally obtained with removing masses of fibres impurity qualified screened stock material 71 so that boiling mentions oily use;It squeezes The masses of fibres impurity (i.e. impurity 33) for pressing obtained dry rubbish and de-burring machine to remove conveys outlet by screw conveyor 3 32.
High-pressure extrusion machine 30 is squeezed using plunger type, is up to 16-20MPa to the squeeze pressure of rubbish, can be to rubbish reality The strong separating dry space from moist space of row, wet refuse are squeezed out to be entered by screw conveyor 4 40 from the circular hole on extrusion chamber and be sent to buffer pool 50, dry rubbish, which is retained in extrusion chamber, then to be released by extrusion head;Dry rubbish is through screw conveyor 2 31;By screw conveyor three 32 conveying outlets.
De-burring machine 70 is a kind of horizontal high-speed centrifugal rotation equipment, has scraping wings, rotation speed 1000- on main shaft 1500rpm, cylinder are sieve, sieve diameter 4-8mm.Slurry is separated by centrifugal force from sieve pore, and fiber impurity is by scraping wings Discharge conveys outlet by screw conveyor 3 32 into screw conveyor 3 32.
As shown in Figure 1, the utility model embodiment also provides a kind of kitchen garbage pretreatment based on high-pressure extrusion technology System, for realizing above-mentioned technique, comprising:
Receiving hopper 10, screw conveyor 1 are percolated liquid pool 21, centrifugal pump 1, high-pressure extrusion machine 30, screw conveyor 2 31, screw conveyor 3 32, screw conveyor 4 40, buffer pool 50, centrifugal pump 60 and de-burring machine 70;Wherein,
Screw conveyor one (20) are arranged in 10 bottom of receiving hopper, and screw conveyor housing bottom is provided with the circular hole of φ 5mm;
One 20 discharge port of screw conveyor is connected with 30 feed inlet of high-pressure extrusion machine, the outlet of one 20 percolate of screw conveyor It is connected with diafiltration liquid pool 21, the outlet of diafiltration liquid pool is connected with one 22 feeding inlet of centrifugal pump;
High-pressure extrusion machine 30 goes out dry garbage mouth and is connected with 2 31 feeding inlet of screw conveyor, 2 31 discharge port of screw conveyor It is connected with 3 32 feeding inlet of screw conveyor;
4 40 feeding inlet of screw conveyor goes out wet refuse mouth with high-pressure extrusion machine 30 and is connected, with one 22 discharge port phase of centrifugal pump Even, 4 40 discharge port of screw conveyor is connected with 50 feed inlet of buffer pool, 50 discharge port of buffer pool and 2 60 feed inlet of centrifugal pump It is connected;
70 feeding inlet of de-burring machine is connected with 2 60 discharge port of centrifugal pump, and de-burring machine 70 goes out fiber impurity material mouth and helical feed 3 32 feeding inlet of machine is connected, de-burring machine 70 go out screened stock material mouth with propose oily process in next step and be connected;
Sand removing device, regular sediment outflow is arranged in 50 bottom of buffer pool.
Referring to the system of Fig. 1, which includes: that kitchen garbage is discharged into receiving hopper, and spiral shell with holes is arranged in receiving hopper bottom Conveyer is revolved, rubbish is transported to high-pressure extrusion machine after bleeding part percolate and carries out high-pressure extrusion separation: what is squeezed is wet Rubbish and the percolate leached above rely on the agitation of helical blade in screw conveyor, are delivered to buffer pool in mixing, Be pumped to de-burring machine later to remove masses of fibres impurity, finally obtain qualified screened stock material so that boiling mentions oily use;It squeezes To dry rubbish and de-burring machine remove masses of fibres impurity outlet is conveyed by screw conveyor.
By above-mentioned processing, so that entirely pretreatment core process only needs high-pressure extrusion and removal of impurities link, process shortens, Simple and convenient operation and maintenance;The crushing plant of high energy consumption is eliminated, energy consumption is greatly reduced;It squeezes isolated principle and determines and pass through extruding Obtained wet refuse is the organic matter of fluidised form, and inorganic impurity content is extremely low, therefore is far superior to had by what cracking and sorting obtained The quality of machine slurry;The dry material moisture content that high-pressure extrusion obtains is low, and organic matter loss is few.
The preferable specific embodiment of the above, only the utility model, but the protection scope of the utility model is not It is confined to this, anyone skilled in the art can readily occur in the technical scope that the utility model discloses Change or replacement, should be covered within the scope of the utility model.Therefore, the protection scope of the utility model should Subject to the scope of protection of the claims.

Claims (3)

1. a kind of kitchen garbage pretreatment system based on high-pressure extrusion technology characterized by comprising
Receiving hopper (10), screw conveyor one (20) are percolated liquid pool (21), centrifugal pump one (22), high-pressure extrusion machine (30), spiral Conveyer two (31), screw conveyor three (32), screw conveyor four (40), buffer pool (50), centrifugal pump two (60) and removal of impurities Machine (70);Wherein, receiving hopper (10) bottom setting screw conveyor one (20);
The discharge port of the screw conveyor one (20) is connected with high-pressure extrusion machine (30) feed inlet,
The percolate outlet of the screw conveyor one (20) is connected with diafiltration liquid pool (21), the outlet of the diafiltration liquid pool and institute Centrifugal pump one (22) feeding inlet is stated to be connected;
The high-pressure extrusion machine (30) goes out dry garbage mouth and is connected with screw conveyor two (31) feeding inlet, the screw conveyor two (31) discharge port is connected with the feeding inlet of screw conveyor three (32);
Screw conveyor four (40) feeding inlet is connected with the wet refuse mouth that goes out of high-pressure extrusion machine (30), the screw conveyor Four (40) feeding inlets are also connected with centrifugal pump one (22) discharge port simultaneously, screw conveyor four (40) discharge port and institute It states buffer pool (50) feed inlet to be connected, buffer pool (50) discharge port is connected with centrifugal pump two (60) feed inlet;
De-burring machine (70) feeding inlet is connected with centrifugal pump two (60) discharge port, and de-burring machine (70) goes out fiber impurity material mouth and institute Screw conveyor three (32) feeding inlet is stated to be connected, de-burring machine (70) go out screened stock material mouth with propose oily process in next step and be connected;
Sand removing device is arranged in buffer pool (50) bottom;The discharge port of the screw conveyor three (32) is used for impurities removal.
2. kitchen garbage pretreatment system as described in claim 1, which is characterized in that the high-pressure extrusion machine squeezes for plunger type Press, squeeze pressure are 16~20MPa, and wet refuse is squeezed out from the circular hole on extrusion chamber, the Circularhole diameter 4 on extrusion chamber~ 10mm, dry rubbish, which is retained in extrusion chamber, then to be released by extrusion head.
3. kitchen garbage pretreatment system as claimed in claim 1 or 2, which is characterized in that the de-burring machine is a kind of horizontal High speed centrifugation slewing has scraping wings on main shaft, and 1000~1500rpm of rotation speed, cylinder is sieve, sieve diameter 4 ~8mm;Its slurry is separated by centrifugal force from sieve pore, and fiber impurity is discharged by scraping wings.
CN201820038758.8U 2018-01-10 2018-01-10 Kitchen garbage pretreatment system based on high-pressure extrusion technology Expired - Fee Related CN208513329U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108262333A (en) * 2018-01-10 2018-07-10 湖北合加环境设备有限公司 Kitchen waste preprocessing technology and system based on high-pressure extrusion technology

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108262333A (en) * 2018-01-10 2018-07-10 湖北合加环境设备有限公司 Kitchen waste preprocessing technology and system based on high-pressure extrusion technology

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Granted publication date: 20190219

Termination date: 20200110