CN208513210U - A kind of multistage gap formula shape counterflow washing apparatus - Google Patents
A kind of multistage gap formula shape counterflow washing apparatus Download PDFInfo
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- CN208513210U CN208513210U CN201821135108.1U CN201821135108U CN208513210U CN 208513210 U CN208513210 U CN 208513210U CN 201821135108 U CN201821135108 U CN 201821135108U CN 208513210 U CN208513210 U CN 208513210U
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- adverse current
- slot bottom
- groove sidewall
- rinsing bowl
- current partition
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Abstract
The utility model belongs to electroplating device field, more particularly to multistage gap formula shape counterflow washing apparatus, including frame mechanism, control mechanism, frame mechanism includes groove sidewall, slot bottom, adverse current partition, filter, reinforcing rib, adverse current partition is vertically arranged, groove sidewall, slot bottom are separated into multiple rinsing bowls, control mechanism includes drainpipe, heating tube, solenoid valve, controller, PH tester, water inlet pipe, drainpipe setting washes trench bottom in the leftmost side, and water inlet pipe and drainpipe are respectively connected with a solenoid valve and open and close at the control；Heating tube is provided in each rinsing bowl, controller includes timer, alarm, PLC integrated circuit, the switch of heating tube is controlled, water inlet pipe is controlled according to the data of PH tester, the switch of the solenoid valve of outlet pipe, can also based on experience value, time opening and closing solenoid valve.The utility model, which can automate, to be changed, arranges, and is reduced and is immersed the time, improves cleaning efficiency, rinsing bowl intensity is higher, longer life expectancy.
Description
Technical field
The utility model belongs to electroplating device field, and in particular to a kind of multistage gap formula shape counterflow washing apparatus.
Background technique
In plating production, workpiece need to be by processes such as oil removing, pickling, electrolysis, activation, preimpregnation, plating, in each process
Between require to be washed with cleaning workpiece surface, take solution out of to avoid workpiece and subsequent processing impacted.Same
Under cleaning quality requires, single-stage continuous wash mode, i.e., the continuous water feeding in single rinse bath is rinsed workpiece, consumes
Water consumption it is most；Multistage cleaning water consumption saves a large amount of water than single-stage continuous wash side by side, but water consumption is still larger.And it is nearest
Clearance-type adverse current water-washing technique change over the method for " running water cleaning " and prevent from giving birth to compared with the cleaning of continuous multi-stage formula
When producing pause the problem of cleaning water waste, and clearance-type adverse current water-washing technique is that multiple rinse baths are connected, only one
Water inlet and a discharge outlet, workpiece motion s direction and water (flow) direction on the contrary, achieve the effect that back flushing, and if only if last
A rinse bath concentration more renews water when larger.Compared with conventional clean technology, clearance-type adverse current water-washing technique water consumption subtracts significantly
It is few.In practical applications, there is also following problems:
It is still longer that 1 workpiece immerses the time；
2 times for renewing water were not easy to hold, and were unable to reach optimum efficiency；
3 are used for a long time, and hydraulic pressure and flowing water generate and surveys situations such as pressure causes the rinsing bowl of polypropylene material easily to deform.
Utility model content
For above-mentioned deficiency present in the prior art, the utility model provides a kind of multistage gap formula adverse current washing dress
Set, technical problems to be solved be workpiece immerse overlong time, change the water time be not easy to hold, rinsing bowl side wall be used for a long time it is variable
Shape.
The utility model adopts the following technical solution: a kind of multistage gap formula shape counterflow washing apparatus, including frame mechanism, control
Mechanism processed,
Frame mechanism includes groove sidewall, slot bottom, adverse current partition, filter, reinforcing rib, and groove sidewall, slot bottom, adverse current partition are equal
For polypropylene material, the rectangle sink of groove sidewall, slot bottom composition uncovered, adverse current partition is vertically arranged, by groove sidewall, slot bottom point
It is divided into multiple rinsing bowls, two adverse current partitions are one group, and one piece lower than liquid level and be bonded with slot bottom, and another piece than liquid level Gao Bingyu
Slot bottom has gap, in order to improve the cleannes of multi-level water washing trough, reduces water source consumption, be provided between two adverse current partitions with
The filter that adverse current partition fits closely, filter have replaceable tubular type polypropylene wound form filtering element；Front, rear, left and right slot
Side-wall outer side is arranged with the reinforcing rib of polypropylene material；
Control mechanism includes drainpipe, heating tube, solenoid valve, controller, PH tester, water inlet pipe, and drainpipe setting exists
Trench bottom is washed in the leftmost side, is provided with adverse current partition and filter above drainpipe, filter is contacted with groove sidewall, and water inlet pipe is set
It sets above the rinsing bowl of the rightmost side, water inlet pipe and drainpipe are respectively connected with a solenoid valve and open and close at the control, two
Solenoid valve is connected with controller；Heating tube is provided in each rinsing bowl, heating tube opens the clean water that can heat each rinsing bowl,
According to the theory of molecular motion, can accelerate workpiece surface residual solution fall off and diffusion velocity, heating tube are connected with controller；It is most left
PH tester is provided in the rinsing bowl of side, PH tester is connected with controller；
Controller includes timer, alarm, PLC integrated circuit, controls the switch of heating tube, according to the number of PH tester
According to control water inlet pipe, the switch of the solenoid valve of outlet pipe, when the solute PH of rinsing bowl must be higher than pre- to predetermined value, pH value is higher than
First setting value, controller open solenoid valve, and waste water is discharged, and supplement clean water, it is known that the pH value of the PH tester in rinsing bowl drops
To preset value, closes solenoid valve and stop water supply；If treatment process is constant, bath concentration deviation is little, can also be according to warp
Test value, time opening and closing solenoid valve.
Further, in order to reach better water-saving result, groove sidewall, slot bottom are separated into 3-5 washings by adverse current partition
Slot.
Further, the deformation of rinsing bowl, reinforcing rib are arranged vertically in order to prevent, gap length 250-300CM, are reinforced
Muscle width is 4-6CM.
Further, adverse current partition is fixedly connected to the inner side with groove sidewall, is deformed in order to prevent, and power is provided the structural support, and divides water
Between every group of two adverse current partitions of washing trough, by dismountable polypropylene link block, lateral connection is together.
Further, in order to guarantee adverse current flow velocity and filter effect, 4-7CM is divided between every group of two adverse current partitions.
Further, for the ease of clearing up impurity, slot bottom is slope low before rear height, and impurity is gathered in water by gravity
The front of cleaning device, in order to balance center of gravity, slot bottom be provided with it is rear it is high before low support, support includes that side is acute triangle
Vertical pole, the cross bar for connecting vertical pole；Each rinsing bowl leading flank bottom separated by adverse current partition is provided with drain valve, and drain valve can incite somebody to action
Impurity discharge, or the quickly waste water in discharge rinsing bowl.
The utility model has the advantages that
1, using multistage gap formula shape counterflow washing apparatus, experiments have shown that water consumption can be greatly reduced；
2, rinsing bowl outside side wall has installed reinforcing rib additional, can effectively prevent that caused deformation is used for a long time；
3, by PH tester and controller control water inlet, water outlet, automation control, accurately, saving are artificial, further save
Water；
4, clean water is heated, workpiece can be reduced and immerse the time, promote cleaning efficiency.
Detailed description of the invention
Fig. 1 is the utility model front view；
Fig. 2 is the utility model top view；
Fig. 3 is the utility model left view.
In figure: 1 drainpipe, 2 drain valves, 3 reinforcing ribs, 4 heating tubes, 5 adverse current partitions, 6 filters, 7 solenoid valves, 8 controls
Device, 9 water inlet pipes, 10PH tester, 11 slot bottoms, 12 supports, 13 groove sidewalls, 14 link blocks.
Specific embodiment
The particular content of the utility model is described in detail in the following with reference to the drawings and specific embodiments.
Embodiment 1:
It is as shown in Figs. 1-3: a kind of multistage gap formula shape counterflow washing apparatus, including frame mechanism, control mechanism, frame mechanism
Including groove sidewall 13, slot bottom 11, adverse current partition 5, filter 6, reinforcing rib 3, groove sidewall 13, slot bottom 11, adverse current partition 5 are poly-
Propylene material, groove sidewall 13, slot bottom 11 form the rectangle sink of uncovered, and adverse current partition 5 is vertically arranged, by groove sidewall 13, slot
Bottom 11 is separated into multiple rinsing bowls, and two adverse current partitions 5 are one group, and one piece lower than liquid level and be bonded with slot bottom 11, and another piece is compared
Liquid level is high and has gap with slot bottom 11, and the filter 6 fitted closely with adverse current partition 5, mistake are provided between two adverse current partitions 5
Filter 6 has replaceable tubular type polypropylene wound form filtering element；Polypropylene material is arranged on the outside of front, rear, left and right groove sidewall 13
The reinforcing rib 3 of matter；
Control mechanism includes drainpipe 1, heating tube 4, solenoid valve 7, controller 8, PH tester 10, water inlet pipe 9, drainpipe
1 setting is provided with adverse current partition 5 and filter 6, filter 6 and groove sidewall above 11, leftmost side rinsing bowl bottom, drainpipe 1
13 contacts, water inlet pipe 9 are arranged in above the rinsing bowl of the rightmost side, and water inlet pipe 9 and drainpipe 1 are respectively connected with a solenoid valve 7 simultaneously
It opens and closes at the control, two solenoid valves 7 are connected with controller 8；Heating tube 4 is provided in each rinsing bowl, heating tube 4 is opened
The clean water of each rinsing bowl can be heated, heating tube 4 is connected with controller 8；PH tester 10 is provided in the rinsing bowl of the leftmost side,
PH tester 10 is connected with controller 8；
Controller 8 includes timer, alarm, PLC integrated circuit, controls the switch of heating tube 4, according to PH tester 10
Data control water inlet pipe 9, outlet pipe solenoid valve 7 switch, can also time opening and close solenoid valve 7.
In practical applications, groove sidewall 13, slot bottom 11 are separated into 3 rinsing bowls by the adverse current partition 5.
In practical applications, arrangement, gap length 250CM, 3 width of reinforcing rib are 4CM to the reinforcing rib 3 vertically.
In practical applications, the adverse current partition 5 is fixedly connected to the inner side with groove sidewall 13, divides every group of two adverse currents of rinsing bowl
Between partition 5, by dismountable polypropylene link block 14, lateral connection is together.
In practical applications, 4CM is divided between described every group two adverse current partitions 5.
In practical applications, slot bottom 11 be it is rear high before low slope, slot bottom 11 be provided with it is rear it is high before low support 12, support
12 include the vertical pole that side is acute triangle, the cross bar for connecting vertical pole；Each rinsing bowl leading flank bottom separated by adverse current partition 5
Portion is provided with drain valve 2, and impurity can be discharged for drain valve 2, or the quickly waste water in discharge rinsing bowl.
Embodiment 2:
Other features are described in embodiment 1, and in practical applications, the adverse current partition 5 divides groove sidewall 13, slot bottom 11
It is divided into 5 rinsing bowls；Arrangement, gap length 300CM, 3 width of reinforcing rib are 6CM to the reinforcing rib 3 vertically；Described every group two
7CM is divided between a adverse current partition 5.
Experimental data, under the requirement of same cleaning quality, level-one continuous wash to water inventory maximum close to per hour into
4998L, second level continuous wash arranged side by side give water inventory about per hour 354L, three-level continuous wash arranged side by side to water inventory about per hour
81L, three-level gap backwash water total amount about per hour 21.5L, level Four gap backwash water total amount is about per hour
11.7L immerses time shortening 65% after heating.
It changes, arrange in conclusion the utility model can automate, reducing and immerse the time, improving cleaning efficiency, rinsing bowl intensity
It is higher, longer life expectancy.
The basic principles and main features and advantage of the utility model have been shown and described above.In narration technical solution mistake
" front, rear, left and right " when in journey, it is non-special, it is to be not limiting for the ease of public understanding.The technology people of the industry
For member it should be appreciated that above embodiment is only to illustrate the technical ideas and features of the present invention, its object is to allow be familiar with this
The personage of item technology can understand the content of the utility model and be implemented, and the protection of the utility model can not be limited with this
Range, all equivalent change or modifications according to made by the spirit of the present invention essence should all cover the protection in the utility model
In range.
Claims (6)
1. a kind of multistage gap formula shape counterflow washing apparatus, it is characterised in that: including frame mechanism, control mechanism,
Frame mechanism includes groove sidewall (13), slot bottom (11), adverse current partition (5), filter (6), reinforcing rib (3), groove sidewall
(13), slot bottom (11), adverse current partition (5) are polypropylene material, the rectangle water of groove sidewall (13), slot bottom (11) composition uncovered
Slot, adverse current partition (5) are vertically arranged, and groove sidewall (13), slot bottom (11) are separated into multiple rinsing bowls, two adverse current partitions (5)
It is one group, one piece lower than liquid level and be bonded with slot bottom (11), another piece higher than liquid level and have gap, two adverse currents with slot bottom (11)
The filter (6) fitted closely with adverse current partition (5) is provided between partition (5), filter (6) is poly- with replaceable tubular type
Propylene wound form filtering element；The reinforcing rib (3) of polypropylene material is arranged on the outside of front, rear, left and right groove sidewall (13)；
Control mechanism includes drainpipe (1), heating tube (4), solenoid valve (7), controller (8), PH tester (10), water inlet pipe
(9), drainpipe (1) setting is provided with adverse current partition (5) and filtering above leftmost side rinsing bowl bottom (11) portion, drainpipe (1)
Device (6), filter (6) are contacted with groove sidewall (13), and water inlet pipe (9) is arranged in above the rinsing bowl of the rightmost side, water inlet pipe (9) and
Drainpipe (1) is respectively connected with a solenoid valve (7) and opens and closes at the control, and two solenoid valves (7) are connected with controller (8)；
It is provided in each rinsing bowl heating tube (4), heating tube (4) opens the clean water that can heat each rinsing bowl, heating tube (4) and control
Device (8) processed is connected；It is provided in the rinsing bowl of the leftmost side PH tester (10), PH tester (10) is connected with controller (8)；
Controller (8) includes timer, alarm, PLC integrated circuit, controls the switch of heating tube (4), according to PH tester
(10) switch of the solenoid valve (7) of data control water inlet pipe (9), outlet pipe, can also time opening and closing solenoid valve (7).
2. a kind of multistage gap formula shape counterflow washing apparatus according to claim 1, it is characterised in that: the adverse current partition
(5) groove sidewall (13), slot bottom (11) are separated into 3-5 rinsing bowls.
3. a kind of multistage gap formula shape counterflow washing apparatus according to claim 2, it is characterised in that: the reinforcing rib (3)
Vertical arrangement, gap length 250-300CM, reinforcing rib (3) width are 4-6CM.
4. a kind of multistage gap formula shape counterflow washing apparatus according to claim 3, it is characterised in that: the adverse current partition
(5) it fixedly connected to the inner side, divides between every group of two adverse current partitions (5) of rinsing bowl with groove sidewall (13), pass through dismountable poly- third
Alkene link block (14), lateral connection is together.
5. a kind of multistage gap formula shape counterflow washing apparatus according to claim 4, it is characterised in that: described every group two inverse
4-7CM is divided between stream partition (5).
6. a kind of multistage gap formula shape counterflow washing apparatus according to claim 5, it is characterised in that: the slot bottom (11) is
High preceding low slope afterwards, slot bottom (11) be provided with it is rear high before low support (12), support (12) includes that side is acute triangle
Vertical pole, connect vertical pole cross bar；Each rinsing bowl leading flank bottom separated by adverse current partition (5) is provided with drain valve (2), lets out
Impurity can be discharged for water valve (2), or the quickly waste water in discharge rinsing bowl.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821135108.1U CN208513210U (en) | 2018-07-18 | 2018-07-18 | A kind of multistage gap formula shape counterflow washing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821135108.1U CN208513210U (en) | 2018-07-18 | 2018-07-18 | A kind of multistage gap formula shape counterflow washing apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208513210U true CN208513210U (en) | 2019-02-19 |
Family
ID=65336106
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821135108.1U Active CN208513210U (en) | 2018-07-18 | 2018-07-18 | A kind of multistage gap formula shape counterflow washing apparatus |
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| CN (1) | CN208513210U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109794462A (en) * | 2019-03-21 | 2019-05-24 | 威海威高血液净化制品有限公司 | Plural serial stage water washing device |
| CN110238115A (en) * | 2019-06-12 | 2019-09-17 | 曾尚武 | Greasy filth cleaning machine |
-
2018
- 2018-07-18 CN CN201821135108.1U patent/CN208513210U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109794462A (en) * | 2019-03-21 | 2019-05-24 | 威海威高血液净化制品有限公司 | Plural serial stage water washing device |
| CN110238115A (en) * | 2019-06-12 | 2019-09-17 | 曾尚武 | Greasy filth cleaning machine |
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