CN208506230U - A kind of high quality factor difference coil combination for wireless charging foreign bodies detection - Google Patents

A kind of high quality factor difference coil combination for wireless charging foreign bodies detection Download PDF

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Publication number
CN208506230U
CN208506230U CN201821105084.5U CN201821105084U CN208506230U CN 208506230 U CN208506230 U CN 208506230U CN 201821105084 U CN201821105084 U CN 201821105084U CN 208506230 U CN208506230 U CN 208506230U
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coil
high quality
quality factor
circuit
lead
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魏斌
王松岑
吴晓康
徐翀
陈海洋
张献
王杰
孟浩
金耀
王朝晖
白雪宁
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State Grid Corp of China SGCC
China Electric Power Research Institute Co Ltd CEPRI
Electric Power Research Institute of State Grid Jiangxi Electric Power Co Ltd
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State Grid Corp of China SGCC
China Electric Power Research Institute Co Ltd CEPRI
Electric Power Research Institute of State Grid Jiangxi Electric Power Co Ltd
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Abstract

The utility model discloses a kind of high quality factor difference coil combination for wireless charging foreign bodies detection, its lead-out wire accesses the ac input end of current rectifying and wave filtering circuit (2), direct current is obtained by current rectifying and wave filtering circuit (2), resistance 2 is divider resistance, resistance 1 is sampling resistor, sampling resistor is direct current sampling end, direct current sampling end accesses capture card (4), by the voltage value of single-chip microcontroller acquisition high quality factor difference coil combination, while collected data are sent to host computer (5) by single-chip microcontroller.The utility model whether there is metallic foreign body between can detect transmission coil, and will test result and feed back to host computer, if discovery metal, alarms, and judge the position of metallic foreign body in time, guarantee the safety of user and equipment.

Description

一种用于无线充电异物检测的高品质因数差分线圈组合A High Quality Factor Differential Coil Combination for Wireless Charging Foreign Object Detection

技术领域technical field

本实用新型属于无线电能传输领域,特别涉及一种用于无线充电异物检测的高品质因数差分线圈组合。The utility model belongs to the field of wireless power transmission, in particular to a high quality factor differential coil combination used for wireless charging foreign object detection.

背景技术Background technique

由于无线充电的方便、快捷,越来越多的用电设备都采用了无线充电。但无线充电耦合机构间混入金属异物后,金属加热会产生一系列问题。Due to the convenience and speed of wireless charging, more and more electrical devices use wireless charging. However, after metal foreign matter is mixed into the wireless charging coupling mechanism, metal heating will cause a series of problems.

已有的无线充电耦合机构间金属异物检测方法分为电参数检测和辅助线圈检测两类,电参数检测方法检测精度不高,高度依赖双端通信的稳定性,只能对大金属进行检测,不能对金属位置进行准确判断。现有的辅助线圈检测方法检测精度有待加强,也不能对金属异物的位置进行判断。The existing detection methods for metal foreign objects between wireless charging coupling mechanisms are divided into two categories: electrical parameter detection and auxiliary coil detection. The detection accuracy of the electrical parameter detection method is not high, and it is highly dependent on the stability of double-terminal communication, and can only detect large metals. The metal position cannot be accurately judged. The detection accuracy of the existing auxiliary coil detection method needs to be enhanced, and the position of the metal foreign object cannot be judged.

发明内容SUMMARY OF THE INVENTION

有鉴于此,本实用新型设计了一种高品质差分线圈组合来进行金属异物检测,可检测传输线圈间是否存在金属异物,并将检测结果反馈给上位机,若发现金属,及时进行报警,并判断出金属异物的位置,保证用户和设备的安全。In view of this, the utility model designs a high-quality differential coil combination for metal foreign body detection, which can detect whether there is a metal foreign body between the transmission coils, and feedback the detection result to the upper computer. Determine the location of foreign metal objects to ensure the safety of users and equipment.

为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present utility model is achieved in this way:

一种用于无线充电异物检测的高品质因数差分线圈组合,包括四个相同的方形线圈,分别为1号线圈、2号线圈、3号线圈、4号线圈;1号线圈正向摆放,2号线圈反向摆放,3号线圈正向摆放,4号线圈反向摆放;1号线圈的内引线与2号线圈的内引线连接,2号线圈的外引线与3号线圈的外引线相连接,4号线圈的内引线与3号线圈的内引线相连接,1号线圈和4号线圈的外引线作为引出线。A high quality factor differential coil combination used for wireless charging foreign object detection, including four identical square coils, namely No. 1 coil, No. 2 coil, No. 3 coil, No. 4 coil; No. 1 coil is placed in the forward direction, The No. 2 coil is placed in reverse, the No. 3 coil is placed in the forward direction, and the No. 4 coil is placed in reverse; the inner lead of the No. 1 coil is connected to the inner lead of the No. 2 coil, and the outer lead of the No. 2 coil is connected to the No. 3 coil. The outer leads are connected, the inner lead of the 4th coil is connected with the inner lead of the 3rd coil, and the outer leads of the 1st coil and the 4th coil are used as lead wires.

进一步的,所述引出线接入整流滤波电路(2)的交流输入端,通过整流滤波电路(2)依次连接采样电路(3)、采集卡(4)、上位机(5)。Further, the lead wire is connected to the AC input end of the rectification filter circuit (2), and is sequentially connected to the sampling circuit (3), the acquisition card (4), and the host computer (5) through the rectification filter circuit (2).

进一步的,所述整流滤波电路(2)由整流电路和滤波电路组成;整流电路采用全桥整流;滤波电路采用CCB电容和电解电容,其中CCB电容并联在整流电路后面,电解电容与采样电路(3)中的采样电阻并联。Further, the rectifier filter circuit (2) is composed of a rectifier circuit and a filter circuit; the rectifier circuit adopts full-bridge rectification; the filter circuit adopts a CCB capacitor and an electrolytic capacitor, wherein the CCB capacitor is connected in parallel behind the rectifier circuit, and the electrolytic capacitor and the sampling circuit ( The sampling resistors in 3) are connected in parallel.

进一步的,所述采样电路(3)由两个高精密电阻组成,分为分压电阻和采样电阻,串联到电路中。Further, the sampling circuit (3) is composed of two high-precision resistors, which are divided into a voltage dividing resistor and a sampling resistor, which are connected in series to the circuit.

进一步的,所述采集卡(4)主要是由单片机与模数转换器组成,单片机采用STM32F104ZET6型单片机,模数转换器采用AD7606芯片。Further, the acquisition card (4) is mainly composed of a single-chip microcomputer and an analog-to-digital converter, the single-chip microcomputer adopts an STM32F104ZET6 type single-chip microcomputer, and the analog-to-digital converter adopts an AD7606 chip.

相对于现有技术,本实用新型具有以下优势:Compared with the prior art, the utility model has the following advantages:

(1)本实用新型可检测传输线圈间是否存在金属异物,并将检测结果反馈给上位机,若发现金属,及时进行报警,并判断出金属异物的位置,保证用户和设备的安全。(1) The utility model can detect whether there is a metal foreign body between the transmission coils, and feedback the detection result to the upper computer. If metal is found, it will alarm in time, and determine the position of the metal foreign body to ensure the safety of users and equipment.

(2)本实用新型采用高品质因数差分线圈组合进行检测,可以提高检测精度,并对金属异物的位置进行精确判断,保证了无线充电的可靠性和安全性。(2) The utility model adopts the combination of high quality factor differential coils for detection, which can improve the detection accuracy, and accurately judge the position of metal foreign objects, which ensures the reliability and safety of wireless charging.

附图说明Description of drawings

图1是本实用新型的整体布局图;Fig. 1 is the overall layout diagram of the present utility model;

图2是本实用新型的高品质因数差分线圈组合布局图;Fig. 2 is the combined layout diagram of the high quality factor differential coil of the present invention;

图3是本实用新型的高品质因数差分线圈组合尺寸图;Fig. 3 is the combined dimension drawing of the high quality factor differential coil of the present invention;

图4是本实用新型的整流滤波装置图;4 is a diagram of a rectifier filter device of the present invention;

图5是本实用新型的检测装置整体布局图;Fig. 5 is the overall layout diagram of the detection device of the present invention;

图6是本实用新型检测装置具体实验结论图;Fig. 6 is the concrete experiment conclusion diagram of the detection device of the present utility model;

图7是本实用新型检测装置实验操作图;Fig. 7 is the experimental operation diagram of the detection device of the present utility model;

图8是本实用新型的金属异物(铝片)在检测线圈不同位置时操作图;图8的(1)、(2)、(3)为实验测试顺序;Fig. 8 is the operation diagram of the metal foreign body (aluminum sheet) of the present utility model when detecting different positions of the coil; (1), (2) and (3) of Fig. 8 are the experimental test sequence;

图9是本实用新型检测装置检测金属异物(铝片)在检测线圈不同位置时的波形图。FIG. 9 is a waveform diagram of the detection device of the present utility model detecting metal foreign objects (aluminum sheets) at different positions of the detection coil.

其中,in,

(1)高品质因数差分线圈组合;(1) High quality factor differential coil combination;

(2)整流滤波电路;(2) Rectifier filter circuit;

(3)采样电路;(3) Sampling circuit;

(4)采集卡;(4) Capture card;

(5)上位机。(5) The host computer.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.

下面将参考附图并结合实施例来详细说明本实用新型。The present utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

如图1所示,为本实用新型一种无线充电异物检测装置及方法高品质因数差分线圈组合的整体布局图,包括有:(1)高品质因数差分线圈组合;(2)整流滤波电路;(3)采样电路;(4)采集卡;(5)上位机。高品质因数差分线圈组合(1)在正常情况下稳定输出电压值为0,当金属异物引入时,使其差分线圈组合的电压产生变化,通过整流滤波电路(2);采样电路(3)输出电压值,通过采集卡(4)采集电压并将数据传输到上位机(5)上进行显示,上位机(5)显示出电压发生变化的线圈组合并进行报警,具有检测精度高,稳定性强,位置准确判断等优点。As shown in FIG. 1, it is an overall layout diagram of a high quality factor differential coil combination of a wireless charging foreign object detection device and method of the present invention, including: (1) a high quality factor differential coil combination; (2) a rectifier filter circuit; (3) sampling circuit; (4) acquisition card; (5) upper computer. The high quality factor differential coil combination (1) has a stable output voltage value of 0 under normal conditions. When a metal foreign body is introduced, the voltage of the differential coil combination changes, and the output is passed through the rectifier filter circuit (2); the sampling circuit (3) outputs The voltage value is collected by the acquisition card (4) and the data is transmitted to the host computer (5) for display. The host computer (5) displays the coil combination whose voltage changes and gives an alarm, which has high detection accuracy and strong stability. , the location of accurate judgment and other advantages.

如图2所示,为本实用新型装置的高品质因数差分线圈组合,线圈的绕制顺序从外出头逆时针绕向内出头为线圈的正向摆放,绕制顺序从外出头顺时针绕向内出头为反向摆放,所以四个线圈的摆放方式为:1号线圈正向(正1),2号线圈反向(反1),3号线圈正向(正2),4号线圈反向(反2)。图2中1号线圈的内引线与2号线圈的内引线连接,2号线圈的外引线与3号线圈的外引线相连接,3号线圈的内引线与4号线圈的内引线相连接,1号和4号线圈的外引线为差分线圈组合的引出线,四个线圈组合成一个差分线圈组合,在没有异物扰动时,差分线圈组合的引出线间的电压为0,在异物扰动时,差分线圈组合的引出线间的电压为非0值。As shown in Figure 2, it is a combination of high quality factor differential coils of the device of the present invention. The winding sequence of the coils is from the outer end to the inner end in a counterclockwise direction, and the coil is placed in the forward direction, and the winding sequence is clockwise from the outer end. The inward head is placed in the reverse direction, so the four coils are placed in the following way: No. 1 coil forward (positive 1), No. 2 coil reverse (reverse 1), No. 3 coil forward (positive 2), 4 The number coil is reversed (reverse 2). In Figure 2, the inner lead of coil 1 is connected to the inner lead of coil 2, the outer lead of coil 2 is connected to the outer lead of coil 3, and the inner lead of coil 3 is connected to the inner lead of coil 4. The outer leads of the No. 1 and No. 4 coils are the lead wires of the differential coil combination. The four coils are combined into a differential coil combination. When there is no foreign body disturbance, the voltage between the lead wires of the differential coil combination is 0. The voltage between the lead wires of the differential coil combination is a non-zero value.

如图3所示,为本实用新型装置的高品质因数差分线圈组合(1)的具体尺寸参数,线圈外径23mm,内径9mm,外径23mm,线径为1mm,厚2mm,采用耐高温由漆包线包裹的铜丝线绕18匝而成,线圈与线圈间距为2mm,线圈到底板间距为1mm,底板采用材质为50mm*50mm电木板。As shown in Figure 3, it is the specific size parameters of the high quality factor differential coil combination (1) of the device of the present invention, the outer diameter of the coil is 23mm, the inner diameter is 9mm, the outer diameter is 23mm, the wire diameter is 1mm, and the thickness is 2mm. The copper wire wrapped by enameled wire is wound with 18 turns, the distance between the coil and the coil is 2mm, the distance between the coil and the bottom plate is 1mm, and the bottom plate is made of 50mm*50mm bakelite.

如图4所示,为本实用新型的整流滤波装置图,高品质差分线圈组合的引出线接入整流滤波电路(2)的交流输入端,通过整流滤波电路(2)得到直流电,电阻2为分压电阻,电阻1为采样电阻,采样电阻为直流采样端,直流采样端接入采集卡(4),由单片机采集高品质因数差分线圈组合的电压值,同时单片机将采集到的数据发送给上位机(5),上位机通过一系列逻辑判断传输线圈间是否有金属异物混入,并显示金属的具体位置。As shown in Figure 4, which is a diagram of the rectifier and filter device of the present invention, the lead wire of the high-quality differential coil combination is connected to the AC input end of the rectifier filter circuit (2), and the DC power is obtained through the rectifier filter circuit (2), and the resistance 2 is Voltage divider resistor, resistor 1 is the sampling resistor, the sampling resistor is the DC sampling terminal, the DC sampling terminal is connected to the acquisition card (4), the voltage value of the high quality factor differential coil combination is collected by the single-chip microcomputer, and the single-chip microcomputer sends the collected data to the The upper computer (5), the upper computer judges whether there is metal foreign matter mixed between the transmission coils through a series of logic, and displays the specific position of the metal.

如图5所示,为本实用新型装置的整体布局图,本实用新型的检测装置整体由16组差分线圈组合而成,组合与组合间距为2mm,组合的线圈底板与底板间紧挨。As shown in FIG. 5 , which is the overall layout of the device of the present invention, the detection device of the present invention is composed of 16 sets of differential coils. The distance between the combination and the combination is 2mm.

如图6所示,为本实用新型检测装置检测得出的具体实验结论,本实用新型能够检测出铝片(25mm*25mm)、一元硬币(直径25mm)、五角硬币(直径2cm)、回形针(30mm*8mm)。图6中所实现效果的具体操作步骤为:首先测试静止状态,依次放入铝片、一元硬币、五角硬币、回形针,每次放的位置为线圈的中心,不接触到线圈,放入时长5秒;然后测试抖动状态,依次放入抖动的铝片、一元硬币、五角硬币、回形针,抖动的方向如图7所示,抖动速度2秒一个周期(从一点进入再从同一点出为一个周期)。As shown in Figure 6, it is the specific experimental conclusion obtained by the detection device of the utility model. 30mm*8mm). The specific operation steps of the effect achieved in Fig. 6 are: first, test the static state, put in aluminum sheet, one-yuan coin, five-cent coin, and paper clip in turn, each time the position is the center of the coil, without touching the coil, and the time of putting in is 5 Second; then test the jitter state, put in the jittering aluminum sheet, one-dollar coin, five-cent coin, and paper clip in turn, the direction of jittering is shown in Figure 7, and the jittering speed is 2 seconds per cycle (entering from one point and then exiting from the same point is a cycle ).

如图8所示,介绍了将金属异物放在检测线圈不同位置的测试方法,图中序号(1)、(2)、(3)为实验测试顺序,单片机会检测到不同的电压值,如图9所示,为该测试方法得到的波形图。As shown in Figure 8, the test method of placing metal foreign objects in different positions of the detection coil is introduced. The serial numbers (1), (2) and (3) in the figure are the experimental test sequence. The microcontroller will detect different voltage values, such as Figure 9 shows the waveform diagram obtained by this test method.

通过按照以上检测方法的测试得到的波形图可以得到,本实用新型能够准确检测到在无线充电过程中传输线圈之间是否混入了金属异物,检测效果明显,通过上位机(5)判断出了金异物的位置,并进行了报警,证明了高品质因数差分线圈组合适合应用于无线充电金属异物检测装置中,证明了该实用新型具有很高的实用价值和很好的发展前景。The waveform diagram obtained by the test according to the above detection method can be obtained, the utility model can accurately detect whether metal foreign matter is mixed between the transmission coils during the wireless charging process, and the detection effect is obvious. The position of the foreign object is detected, and an alarm is performed, which proves that the high quality factor differential coil combination is suitable for use in the wireless charging metal foreign object detection device, and proves that the utility model has high practical value and good development prospects.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.

Claims (5)

1.一种用于无线充电异物检测的高品质因数差分线圈组合,其特征在于:包括四个相同的方形线圈,分别为1号线圈、2号线圈、3号线圈、4号线圈;1号线圈正向摆放,2号线圈反向摆放,3号线圈正向摆放,4号线圈反向摆放;1号线圈的内引线与2号线圈的内引线连接,2号线圈的外引线与3号线圈的外引线相连接,4号线圈的内引线与3号线圈的内引线相连接,1号线圈和4号线圈的外引线作为引出线。1. A high quality factor differential coil combination for wireless charging foreign object detection, characterized in that it includes four identical square coils, which are respectively No. 1 coil, No. 2 coil, No. 3 coil, No. 4 coil; No. 1 coil; The coil is placed in the forward direction, the No. 2 coil is placed in the reverse direction, the No. 3 coil is placed in the forward direction, and the No. 4 coil is placed in the reverse direction; the inner lead of the No. 1 coil is connected to the inner lead of the No. 2 coil, and the outer lead of the No. 2 coil is connected. The lead wire is connected to the outer lead of the No. 3 coil, the inner lead of the No. 4 coil is connected to the inner lead of the No. 3 coil, and the outer leads of the No. 1 coil and the No. 4 coil are used as lead wires. 2.根据权利要求1所述的高品质因数差分线圈组合,其特征在于:所述引出线接入整流滤波电路(2)的交流输入端,通过整流滤波电路(2)依次连接采样电路(3)、采集卡(4)、上位机(5)。2. The high quality factor differential coil combination according to claim 1, characterized in that: the lead wire is connected to the AC input end of the rectifier filter circuit (2), and the sampling circuit (3) is sequentially connected through the rectifier filter circuit (2). ), capture card (4), and host computer (5). 3.根据权利要求2所述的高品质因数差分线圈组合,其特征在于:所述整流滤波电路(2)由整流电路和滤波电路组成;整流电路采用全桥整流;滤波电路采用CCB电容和电解电容,其中CCB电容并联在整流电路后面,电解电容与采样电路(3)中的采样电阻并联。3. high quality factor differential coil combination according to claim 2, is characterized in that: described rectifier filter circuit (2) is made up of rectifier circuit and filter circuit; rectifier circuit adopts full-bridge rectifier; filter circuit adopts CCB capacitor and electrolytic capacitor, wherein the CCB capacitor is connected in parallel behind the rectifier circuit, and the electrolytic capacitor is connected in parallel with the sampling resistor in the sampling circuit (3). 4.根据权利要求2所述的高品质因数差分线圈组合,其特征在于:所述采样电路(3)由两个高精密电阻组成,分为分压电阻和采样电阻,串联到电路中。4 . The high quality factor differential coil combination according to claim 2 , wherein the sampling circuit ( 3 ) is composed of two high precision resistors, divided into a voltage dividing resistor and a sampling resistor, which are connected in series to the circuit. 5 . 5.根据权利要求2所述的高品质因数差分线圈组合,其特征在于:所述采集卡(4)主要是由单片机与模数转换器组成,单片机采用STM32F104ZET6型单片机,模数转换器采用AD7606芯片。5. The high quality factor differential coil combination according to claim 2, wherein the acquisition card (4) is mainly composed of a single-chip microcomputer and an analog-to-digital converter, the single-chip microcomputer adopts STM32F104ZET6 type single-chip microcomputer, and the analog-to-digital converter adopts AD7606 chip.
CN201821105084.5U 2018-07-12 2018-07-12 A kind of high quality factor difference coil combination for wireless charging foreign bodies detection Expired - Fee Related CN208506230U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112817060A (en) * 2021-01-12 2021-05-18 深圳大学 Test system and test method for metal foreign matter detection

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112817060A (en) * 2021-01-12 2021-05-18 深圳大学 Test system and test method for metal foreign matter detection

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