CN208501146U - Stainless steel pipe inner surface electrochemical polish system of processing - Google Patents
Stainless steel pipe inner surface electrochemical polish system of processing Download PDFInfo
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- CN208501146U CN208501146U CN201821062463.0U CN201821062463U CN208501146U CN 208501146 U CN208501146 U CN 208501146U CN 201821062463 U CN201821062463 U CN 201821062463U CN 208501146 U CN208501146 U CN 208501146U
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Abstract
The utility model relates to stainless steel pipe inner surface electrochemical polish systems of processing, several pipelines to be electrolysed and the electrolysis system of Electrolyzed Processing is carried out, to transport the pipeline to be electrolysed in memory block by the way of once carrying several to the feeding AGV transportation system of electrolysis system, the blanking AGV transportation system the pipeline after electrolysis to be carried to by electrolysis system to subsequent cleaning system including clamping, further includes control system.The utility model can be automatically performed the automatic charging to stainless steel tube, electrolysis and conveying, realize that the automation electrolysis to stainless steel pipe inner surface is handled, improve the quality of stainless steel pipe inner surface electrolysis processing；By the way of electrolysis medical fluid recycling, the waste of resource is avoided；The exhaust gas in electrolytic process is handled using exhaust gas processing device, it is environmentally protective；The processing of the electrolysis to stainless steel tube mass is helped to realize, production efficiency is greatly improved.
Description
Technical field
The utility model relates to medal polish processing technique fields, specifically stainless steel pipe inner surface electrochemical polish
System of processing.
Background technique
Domestic existing clean stainless steel tube inner surface electrolytic polishing process at present, generalling use is to soak stainless steel completely
The electrolytic polishing method of bubble.But this method requires for pipeline needed for the chip industry of superelevation inner surface cleaning,
The requirement of its inner surface of pipeline electrobrightening is not achieved at all, and traditional mode is still that stay in common surfaces externally and internally electric
Solution processing, or even inner surface electrolysis is handled, technique is all made of the mode simply quickly through electrolysis medical fluid, so that right
The electrolysis effectiveness of each inner surface is difficult to reach the chip industry pepe standard of high standard, causes chip industry pipeline always
Dependent on import America and Europe and Japan and Korea S's finished product electrobrightening pipeline.
Summary of the invention
The technical problem to be solved by the utility model is to provide stainless steel pipe inner surface electrochemical polish systems of processing.
Technical problem to be solved in the utility model is realized using following technical scheme:
Stainless steel pipe inner surface electrochemical polish system of processing, including to several pipelines to be electrolysed after clamping simultaneously
The electrolysis system of Electrolyzed Processing, to by the pipeline to be electrolysed in memory block transported by the way of once carrying several to
The feeding AGV transportation system of electrolysis system, to by electrolysis after pipeline subsequent cleaning system is carried to by electrolysis system
Blanking AGV transportation system further includes controlling for realizing to electrolysis system, feeding AGV transportation system, blanking AGV transportation system
Control system.
The control system is PLC.
Feeding AGV transportation system is identical as blanking AGV transportation system structure, includes AGV trolley, is mounted on AGV
The storage silo of on trolley and upper end opening, several mechanical arms being arranged on AGV trolley.In feeding AGV transportation system
Mechanical arm by the pipeline pick-and-place to storage silo to be electrolysed in memory block, then along desired guiding trajectory, by pipe to be electrolysed
Road is transported to electrolysis system position, is grabbed by mechanical arm and is electrolysed in pipeline to be electrolysed；The blanking AGV fortune
Pipeline clamping after electrolysis is transported in storage silo by the mechanical arm in defeated system, and then blanking AGV transportation system is according to default
Track the pipeline after electrolysis is transported to cleaning system position, followed by mechanical arm by after electrolysis pipeline clamping simultaneously
Cleaning system is placed on to be cleaned.
The mechanical arm includes the boom being mounted on AGV trolley, is mounted on boom and does single-degree-of-freedom horizontal movement
Sidesway platform, be mounted on sidesway platform lift cylinders, be mounted in lift cylinders lifter plate, be uniformly mounted under lifter plate
Hold several mechanical grippers two to clamp corresponding pipeline to be electrolysed.
The electrolysis system includes for fixing dress by the pipeline fixing device of pipeline location clamping to be electrolysed, with pipeline
It sets and is connected and for being electrolysed the electrolysis medical fluid supply system of medical fluid to pipeline offer to be electrolysed, being distributed in pipeline to be electrolysed
Far from the one end for being electrolysed medical fluid supply system and to protrude into inside pipeline to be electrolysed and realize with electrolysis medical fluid cooperation to pipe
The electrolysis feed arrangement of road electrolysis, the rectification for being distributed along the length direction of pipeline fixing device and electrolytic circuit being rectified
Device cooperates with pipeline fixing device, electrolysis medical fluid supply system, electrolysis feed arrangement, fairing for electrolytic process
Carry out the power supply control apparatus for controlling and being used cooperatively with control system.
The power supply control apparatus is PLC.
The pipeline fixing device include Support bracket, be mounted on Support bracket to realize to pipeline to be electrolysed
Middle part be clamped several row clamping toolings, to by the manual casing bit of the both ends of pipeline to be electrolysed socket or
Automatic casing device.The electrolysis medical fluid supply system is fed to medical fluid is electrolysed in pipeline to be electrolysed, the electrolysis feeding
Device is entered in pipeline to be electrolysed and is electrolysed.
The automatic casing device includes the supporting plate being symmetrically distributed on Support bracket, is slidably mounted on corresponding supporting plate
Mechanical gripper one, be mounted on supporting plate to drive what mechanical gripper one moved horizontally to push away cylinder, pressed from both sides on the mechanical gripper one
The corrosion-resistant jointing with the socket of the both ends of pipeline to be electrolysed is taken, is supplied in corrosion-resistant jointing close to electrolysis medical fluid
The corrosion-resistant jointing of system side is connected with electrolysis medical fluid supply system.
The manual casing bit be corrosion-resistant jointing, staff manually by corrosion-resistant jointing be sleeved on to
The both ends of the pipeline of electrolysis are added to form the electrolysis pipeline of electrolysis with the electrolysis of protruding into of electrolysis liquid medicine flow and electrode bar
Work.
As a kind of improvement of the utility model, the clamping tool includes the No.1 folder being slidably mounted on Support bracket
Seat, the No.1 cylinder to drive No.1 holder to slide, have several card slots, the pipe to be electrolysed on the No.1 holder
Road is placed in corresponding card slot.
Another kind as the utility model improves, and the clamping tool includes No. two be vertically installed on Support bracket
Cylinder, be mounted on No. two cylinders piston-rod end compression bar, be equipped on the compression bar several can be along compression bar above and below
The guide post of sliding is set with the spring that one end is against on compression bar on the guide post, and the other end of the spring, which is connected with, to be fixed on
No.1 briquetting on guide post realizes that elasticity allows pressure by means of spring, and the No.1 briquetting is made of nylon material, the No.1 pressure
The lower end of block has the arc positioning groove one cooperated with the periphery of pipeline to be electrolysed.
As the utility model another kind improve, the clamping tool include the T-type bracket being mounted on Support bracket,
It is mounted on T-type bracket in No. three cylinders vertically arranged, the load bearing beam for the piston-rod end for being mounted on No. three cylinders, it is described to hold
No. two briquettings are installed in carrier beam, is also equipped on the load bearing beam and cooperates to be the lifting of load bearing beam with T-type bracket slide
The guide post of guiding is provided, No. two briquettings are made of nylon material, No. two briquettings be equipped with several with it is to be electrolysed
The identical arc positioning groove two of pipe shape.
Another kind as the utility model improves, and the clamping tool includes the vertical plate being mounted on Support bracket, hinge
The pressing plate for being mounted on vertical plate and being used to compress pipeline to be electrolysed is connect, is hingedly mounted on vertical plate and is connected with pressing plate to drive
No. four cylinders of presser motion.
The electrolysis medical fluid supply system includes the heating system for being electrolysed liquid medicine storage tank, being mounted on electrolysis liquid medicine storage tank
System, the second level to provide electrolysis medical fluid to the pipeline of electrolysis supply surge tank, and the electrolysis liquid medicine storage tank passes through setting
Electrolysis medical fluid is fed to heating system by the first pump, and electrolysis medical fluid is fed to second level supply by the second pump being arranged in heating system
In surge tank, after electrolysis medical fluid is pumped into electrolysis medical fluid supply opening by the third pump being arranged by the second level supply surge tank,
It is fed in pipeline to be electrolysed, further includes the recycling bin immediately below the outlet of pipeline two to be electrolysed after being distributed in clamping, institute
State recycling bin by be arranged the 4th pump 37 by electrolysis medical fluid after the recovery be fed to be electrolysed liquid medicine storage tank in store, institute
The top for stating recycling bin is equipped with exhaust gas processing device.
The electrolysis feed arrangement include electrode bar, be connected with electrode bar with moved synchronously with electrode bar cable, use
In lifting cable and realize cooling cooling device to cable, done directly to the arc-spark stand of fixed cable, to driving electrodes frame
The driving device of line movement, the other end of the cable are connected with power supply control apparatus.
Several sheaths being adapted with inner surface of pipeline to be electrolysed are installed on the electrode bar.
The cooling device include the Support bracket being mounted on pipeline fixing device and to place corresponding cable with
Realize the cooling cooling bath of cable, the both ends outlet for being distributed in cooling bath lower section to store cooling water No.1 collecting vessel,
No. two collecting vessels are mounted on cooling bath far from the water route bracket on pipeline one end to be electrolysed, the No.1 collecting vessel, No. two
Collecting vessel is connected to by water pipe, is equipped with water pump on No. two collecting vessels, the water pump is supplied water by water pipe to water route
On bracket, cooling water is fed in corresponding cooling bath by the water route bracket by several aqueducts being arranged.
The sheath is cylindrical or round table-like, and the sheath is made of PTFE material.
The driving device include arrangement be slidably matched on the ground and with arc-spark stand the first track, be mounted on arc-spark stand
On the orbit motor that is slided to driving electrodes frame along the first track；The orbit motor is by being mounted on orbit motor
Power transmitting is realized in first gear and the cooperation of surface-based first rack gear.
Drag chain is connected in the middle part of the cable, the lower end of the drag chain is connected with the cable slots fixed on the ground.
The fairing includes the equal spacing in length direction distribution along pipeline fixing device and consolidates with corresponding pipeline
Determine device with the use of realize several electrode holder crossbeams that pipeline to be electrolysed is clamped, to each electrode holder crossbeam
It is connected and realizes that the rectifier of rectification, the rectifier are connected with power supply control apparatus, the upper end tool of the electrode holder crossbeam
There are several to the placing groove of placing corresponding pipeline to be electrolysed.
The exhaust gas processing device includes the suction ventilator being distributed in above corresponding recycling bin, and the suction ventilator passes through tracheae
It is connected with exhaust gas treating device, the exhaust gas treating device is connected with exhaust pipe.
The electrode bar is connected with the mode that cable is connected through a screw thread.
The application method of stainless steel pipe inner surface electrochemical polish system of processing, comprising the following steps:
S1, starting feeding AGV transportation system, are transported to electrolysis system region for pipeline to be electrolysed；
S2, using clamping tool by after pipeline clamping to be electrolysed, will pipeline to be electrolysed both ends inserting it is upper corrosion-resistant
Jointing；
S3, driving device drive electrode bar to enter in corresponding pipeline to be electrolysed, and guarantee electrode bar far from driving
It crosses and enters corresponding corrosion-resistant company behind the port at electrolysis medical fluid supply opening on pipeline to be electrolysed in one end of device
Connector, so that this port distance 5cm or more of the end of electrode bar and the pipeline to be electrolysed；
S4, the valve being arranged on second level supply surge tank is opened, sets the parameter in electrolytic process:
Electrode bar movement velocity is 1~100cm/min, and current density is 0~200Adm2, electrolysis medical fluid is sulfuric acid liquid, stream
Amount control is 10ml/min~10L/min, and the control of electrolysis fluid temperature is in room temperature between 100 DEG C；
S5, starting fairing, realize the arc of beating of electrolysis, and guarantee beats acnode in corrosion-resistant jointing；
S6, driving device start to pull electrode bar, at the uniform velocity extract out from corresponding pipeline to be electrolysed, realize electrolysis；
S7, clamping tool unclamp, and can start blanking AGV transportation system and take pipeline away, utilize blanking AGV transportation system
Pipeline is transported to subsequent cleaning system region.
During S5 step is executed and is electrolysed, the exhaust gas in electrolytic process is handled by exhaust gas processing device.
The beneficial effects of the utility model are: the structure design of the utility model is reasonable, can be automatically performed to stainless steel tube
Automatic charging, electrolysis and conveying, realize and the automation electrolysis of stainless steel pipe inner surface handled, solve traditional electrolysis side
Formula can be electrolysed processing to surfaces externally and internally and cannot achieve the problem that inner surface is individually electrolysed processing, improve table in stainless steel tube
The quality of face electrolysis processing；By the way of electrolysis medical fluid recycling, the waste of resource is avoided, the utilization rate of material is improved,
Exhaust gas processing device is used simultaneously to handle the exhaust gas in electrolytic process, it is environmentally protective；The utility model facilitates reality
Now the electrolysis of stainless steel tube mass is handled, greatly improves production efficiency.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is the systematic schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of the mechanical arm of the utility model；
The pipeline fixing device, electrolysis feed arrangement of Fig. 3 the utility model cooperate structural schematic diagram when being electrolysed；
Fig. 4 is the structural schematic diagram of the electrolysis feed arrangement of the utility model；
Fig. 5 is the structural schematic diagram of the pipeline fixing device of the utility model；
Partial structure diagram when Fig. 6 is the electrolysis of the utility model；
Fig. 7 is the structural schematic diagram of the fairing of the utility model；
Fig. 8 is the first embodiment schematic diagram of the clamping tool of the utility model；
Fig. 9 is second of embodiment schematic diagram of the clamping tool of the utility model；
Figure 10 is the third embodiment schematic diagram of the clamping tool of the utility model；
Figure 11 is the 4th kind of embodiment schematic diagram of the clamping tool of the utility model；
The schematic illustration of the electrolysis medical fluid supply system of Figure 12 the utility model；
Figure 13 is the structural schematic diagram of the exhaust gas processing device of the utility model；
Figure 14 is the top view of the cooling device of the utility model；
Figure 15 is the main view of the cooling device of the utility model；
Figure 16 is the structural schematic diagram of automatic casing device；
Plan structure when Figure 17 is the automatic casing device and electrolysis medical fluid supply system cooperation of the utility model is illustrated
Figure.
Specific embodiment
In order to be easy to understand the technical means, creative features, achievement of purpose, and effectiveness of the utility model, under
It is further described in face of the utility model.
As shown in Fig. 1 to Figure 17, stainless steel pipe inner surface electrochemical polish system of processing, including to several after clamping
Pipeline 4 to be electrolysed simultaneously the electrolysis system 58 of Electrolyzed Processing, to by the pipeline 4 to be electrolysed in memory block 67 using primary
Carry several mode transport to the feeding AGV transportation system 68 of electrolysis system 58, to by the pipeline 4 after electrolysis by being electrolysed
System 58 is carried to the blanking AGV transportation system 57 of subsequent cleaning system 59.
Feeding AGV transportation system 68 is identical as blanking AGV 57 structures of transportation system, includes AGV trolley, is mounted on
The storage silo 60 of on AGV trolley and upper end opening, several mechanical arms 61 being arranged on AGV trolley.The feeding AGV transport
Mechanical arm 61 in system 68 is by pipeline 4 pick-and-place to storage silo 60 to be electrolysed in memory block 67, then along default rail
Pipeline 4 to be electrolysed is transported to 58 position of electrolysis system, is grabbed in pipeline 4 to be electrolysed by mechanical arm 61 by mark
It is electrolysed；The clamping of pipeline 4 after electrolysis is transported to storage silo 60 by the mechanical arm 61 in blanking AGV transportation system 57
Interior, then the pipeline 4 after electrolysis is transported to 59 institute of cleaning system in place according to preset track by blanking AGV transportation system 57
It sets, the pipeline 4 after electrolysis is clamped and is placed on cleaning system 59 followed by mechanical arm 61 and is cleaned.
The mechanical arm 61 includes the boom 62 being mounted on AGV trolley, is mounted on boom 62 and does single-degree-of-freedom water
The sidesway platform 63 of flat movement, the lift cylinders 64 being mounted on sidesway platform 63, the lifter plate 65 being mounted in lift cylinders 64,
Even several mechanical grippers 2 66 for being mounted on 65 lower end of lifter plate to clamp corresponding pipeline 4 to be electrolysed.
The sidesway platform 63 includes the guide rail being mounted on boom 62, the slide unit being slidably matched with guide rail, for driving
The power source of slide unit level sliding, the power source are cylinder or hydraulic cylinder, can also cooperate screw mechanism for servo motor.Institute
Lift cylinders 64 are stated to be mounted on slide unit.
The electrolysis system 58 includes for consolidating by the pipeline fixing device 3 of the positioning clamping of pipeline 4 to be electrolysed, with pipeline
Determine device 3 be connected and the electrolysis medical fluid supply system for providing electrolysis medical fluid to pipeline 4 to be electrolysed, be distributed in it is to be electrolysed
Far from the one end for being electrolysed medical fluid supply system and to protrude into 4 inside of pipeline to be electrolysed and cooperate with electrolysis medical fluid on pipeline 4
Realize to pipeline be electrolysed electrolysis feed arrangement 13, along pipeline fixing device 3 length direction be distributed and to electrolytic circuit into
The fairing of row rectification cooperates with pipeline fixing device 3, electrolysis medical fluid supply system, electrolysis feed arrangement 13, fairing
Power supply control apparatus for being controlled electrolytic process.Control instruction is provided for each device by power supply control apparatus, from
And after 4 clamping of pipeline to be electrolysed is on pipeline fixing device 3, realize the Electrolyzed Processing processing of automation.
The power supply control apparatus is PLC.
The pipeline fixing device 3 include Support bracket 1, be mounted on Support bracket 1 to realize to be electrolysed
Several row clamping toolings 19 that the middle part of pipeline 4 is clamped, to by the automatic casing of the both ends socket of pipeline 4 to be electrolysed
Device, the electrolysis medical fluid supply system by be electrolysed medical fluid be fed in pipeline 4 to be electrolysed, the electrolysis feed arrangement 13 into
Enter into pipeline 4 to be electrolysed and is electrolysed.
The automatic casing device includes the supporting plate 56 being symmetrically distributed on Support bracket 1, is slidably mounted on corresponding support
Mechanical gripper 1 on plate 56 is mounted on supporting plate 56 and pushes away cylinder 54 to drive that mechanical gripper 1 moves horizontally, described
Clamping has the corrosion-resistant jointing 8 with the socket of the both ends of pipeline to be electrolysed 4, corrosion-resistant jointing on mechanical gripper 1
Close to the electrolysis medical fluid of the corrosion-resistant jointing 8 of electrolysis medical fluid supply system side and electrolysis medical fluid supply system in 8
Supply opening 7 is connected.
The electrolysis medical fluid supply system includes being electrolysed liquid medicine storage tank 33, being mounted on adding on electrolysis liquid medicine storage tank 33
Hot systems 35, the second level to provide electrolysis medical fluid to the pipeline of electrolysis supply surge tank 6, and the electrolysis liquid medicine storage tank 33 is logical
Electrolysis medical fluid is fed to heating system 35 by the first pump 34 for crossing setting, and the second pump 36 being arranged in heating system 35 will be electrolysed medicine
Liquid is fed in second level supply surge tank 6, and electrolysis medical fluid is pumped by the second level supply surge tank 6 by the third pump 17 being arranged
To electrolysis medical fluid supply opening 7 after, be fed in pipeline 4 to be electrolysed, electrolysis medical fluid outflow after, drop into be arranged in it is to be electrolysed
Electrolysis medical fluid after the recovery is fed to by the recycling bin 10 immediately below pipeline 4, the recycling bin 10 by the 4th pump 37 being arranged
It is stored in electrolysis liquid medicine storage tank 33, the top of the recycling bin 10 is equipped with exhaust gas processing device.
The electrolysis feed arrangement 13 is connected including electrode bar 5, with electrode bar 5 with the electricity moved synchronously with electrode bar 5
Cable 18, for lift cable 18 and to cable 18 realize cooling cooling device, to fixed cable 18 arc-spark stand 2, to
The other end of the driving device that driving electrodes frame 2 moves in a straight line, the cable 18 is connected with power supply control apparatus.
The arc-spark stand 2 is equipped with several for fixing the electrode connector 69 of corresponding cable 18.
Several sheaths 52 being adapted with 4 inner surface of pipeline to be electrolysed are installed on the electrode bar 5.
The cooling device includes the Support bracket 1 being mounted on pipeline fixing device 3 and to place corresponding cable
18 to realize the lower section of the cooling cooling bath 45 of cable 18, the both ends outlet for being distributed in cooling bath 45 to store the one of cooling water
Number 44, No. two collecting vessels 46 of collecting vessel are mounted on cooling bath 45 far from the water route bracket 47 on 4 one end of pipeline to be electrolysed,
44, No. two collecting vessels 46 of the No.1 collecting vessel are connected to by water pipe, are equipped with water pump 49 on No. two collecting vessels 46, described
Water pump 49 is supplied water by water pipe onto water route bracket 47, and the water route bracket 47 will by several aqueducts 48 of setting
Cooling water is fed in corresponding cooling bath 45.
The sheath 52 is cylindrical or round table-like, and the sheath 52 is made of PTFE material.The utility model is using shield
On the one hand set can be realized being isolated for electrode bar 5 and 4 inner surface of pipeline to be electrolysed, play good protective effect, another
Aspect can slow down the flow velocity of electrolysis medical fluid, and electrolysis medical fluid will successively be saturated with each sheath and be formed by area of isolation, guarantee
The quality of electrolysis.
The driving device include arrangement be slidably matched on the ground and with arc-spark stand 2 the first track 53, be mounted on electricity
The orbit motor 11 slided to driving electrodes frame 2 along the first track 53 on pole frame 2；The orbit motor 11 is by being mounted on
First gear 50 and the cooperation of surface-based first rack gear 14 on orbit motor 11 realize power transmitting.
The middle part of the cable 18 is connected with drag chain 15, and the lower end of the drag chain 15 is connected with the cable fixed on the ground
Slot 16.
The fairing includes the equal spacing in length direction distribution along pipeline fixing device 3 and consolidates with corresponding pipeline
Determine device 3 with the use of realize several electrode holder crossbeams 70 that pipeline 4 to be electrolysed is clamped, to each electrode holder
Crossbeam 70 is connected and realizes that the rectifier 32 of rectification, the rectifier 32 are connected with power supply control apparatus, and the electrode holder is horizontal
The upper end of beam 70 has several placing groove 70a to place corresponding pipeline 4 to be electrolysed.
The clamping tool 19 of the utility model and the electrode holder crossbeam 70 of fairing, to realize to pipeline to be electrolysed
The clamping tool 19 of 4 clamping, the utility model has following four embodiment:
Embodiment one:
The clamping tool 19 includes the No.1 holder 20 being slidably mounted on Support bracket 1, to drive No.1 holder
The No.1 cylinder 21 of 20 slidings, the No.1 cylinder 21 are horizontally fixed on Support bracket 1, if having on the No.1 holder 20
Dry card slot 20a, the pipeline 4 to be electrolysed are placed in corresponding card slot 20a.It is to be electrolysed before the work of clamping tool 19
Pipeline 4 be to be correspondingly placed in placing groove 70a, and the width of card slot 20a is also greater than the diameter of pipeline 4, can then start
No.1 cylinder 21 drives 20 horizontal movement of No.1 holder, i.e., treats using the movement cooperation placing groove 70a realization of card slot 20a
The clamping of the pipeline 4 of electrolysis.
Embodiment two:
The clamping tool 19 includes No. two cylinders 22 being vertically installed on Support bracket 1, is mounted on No. two cylinders 22
Piston-rod end compression bar 23, several guide posts 24 that can be slided up and down along compression bar 23 are installed on the compression bar 23,
The spring 25 that one end is against on compression bar 23 is set on the guide post 24, the other end of the spring 25 is connected with No.1 briquetting
26, the No.1 briquetting 26 is made of nylon material.Before the work of clamping tool 19, pipeline 4 to be electrolysed is to be correspondingly placed at
In placing groove 70a, start No. two cylinders 22, drives compression bar 23 to synchronize and move downward, be pressed on No.1 briquetting 26 to electricity
On the pipeline 4 of solution.
Embodiment three:
The clamping tool 19 includes the T-type bracket 27 being mounted on Support bracket 1, is mounted on T-type bracket 27 in perpendicular
To arrangement No. three cylinders 28, be mounted on No. three cylinders 28 piston-rod end load bearing beam 29, install on the load bearing beam 29
Have No. two briquettings 31, No. two briquettings 31 are made of nylon material, No. two briquettings 31 be equipped with several with it is to be electrolysed
Identical two 31a of arc positioning groove of 4 shape of pipeline, be also equipped on the load bearing beam 29 with T-type bracket 27 be slidably matched from
And the guide post 30 of guiding is provided for the lifting of load bearing beam 29.Likewise, before the work of clamping tool 19, pipeline 4 to be electrolysed
It is to be correspondingly placed in placing groove 70a, starts No. three cylinders 28, No. two briquettings 31 is driven to be pressed on pipeline 4 to be electrolysed, benefit
It can be realized the compression positioning to pipeline 4 to be electrolysed with two 31a of arc positioning groove.
Example IV:
The clamping tool 19 includes the vertical plate 41 being mounted on Support bracket 1, is hingedly mounted on vertical plate 41 and is used for
The pressing plate 43 of pipeline 4 to be electrolysed is compressed, is hingedly mounted on vertical plate 41 and is connected with pressing plate 43 to drive pressing plate 43 to move
No. four cylinders 42.Start No. four cylinders 42, pressing plate 43 is driven to rotate around with the hinged place of vertical plate 41, so that pressing plate 43 be made to compress
On pipeline 4 to be electrolysed.
The exhaust gas processing device includes the suction ventilator 38 for being distributed in corresponding 10 top of recycling bin, and the suction ventilator 38 is logical
It crosses tracheae and is connected with exhaust gas treating device 39, the exhaust gas treating device 39 is connected with exhaust pipe 40.
The electrode bar 5 is connected with the mode that cable 18 is connected through a screw thread.
The application method of stainless steel pipe inner surface electrochemical polish system of processing, comprising the following steps:
S1, starting feeding AGV transportation system 68, are transported to 58 region of electrolysis system for pipeline 4 to be electrolysed；
S2, using clamping tool 19 by after 4 clamping of pipeline to be electrolysed, will pipeline 4 to be electrolysed both ends inserting it is upper resistance to
Corrode jointing 8；
S3, driving device drive electrode bar 5 to enter in corresponding pipeline 4 to be electrolysed, and guarantee electrode bar 5 far from drive
It crosses and enters corresponding corrosion resistant behind the port at electrolysis medical fluid supply opening 7 on pipeline 4 to be electrolysed in one end of dynamic device
Jointing 8 is lost, so that this port distance 5cm or more of the end of electrode bar 5 and the pipeline 4 to be electrolysed；
S4, the valve being arranged on second level supply surge tank 6 is opened, sets the parameter in electrolytic process:
5 movement velocity of electrode bar is 1~100cm/min, and current density is 0~200Adm2, electrolysis medical fluid is sulfuric acid liquid,
Flow control is 10ml/min~10L/min, and the control of electrolysis fluid temperature is in room temperature between 100 DEG C；
S5, starting fairing, realize the arc of beating of electrolysis, and guarantee beats acnode in corrosion-resistant jointing 8；
S6, driving device start to pull electrode bar 5, at the uniform velocity extract out from corresponding pipeline 4 to be electrolysed, realize electrolysis；
S7, clamping tool 19 unclamp, and can start blanking AGV transportation system 57 and take pipeline 4 away, are transported using blanking AGV
Pipeline 4 is transported to subsequent 59 region of cleaning system by defeated system 57.
During S5 step is executed and is electrolysed, the exhaust gas in electrolytic process is handled by exhaust gas processing device.
Basic principles, main features, and advantages of the present invention has been shown and described above.Current row
The technical staff of industry is described in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments
Only the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model, the utility model also has
Various changes and modifications, these various changes and improvements fall within the scope of the claimed invention.The requires of the utility model
Protection scope is defined by the appending claims and its equivalent thereof.
Claims (19)
1. stainless steel pipe inner surface electrochemical polish system of processing, it is characterised in that: several pipelines to be electrolysed including clamping
(4) it and carries out the electrolysis system (58) of Electrolyzed Processing, once removed to use the pipeline (4) to be electrolysed in memory block (67)
Transport several mode transport to the feeding AGV transportation system (68) of electrolysis system (58), to the pipeline (4) after being electrolysed by
Electrolysis system (58) is carried to the blanking AGV transportation system (57) of subsequent cleaning system (59), further includes for realizing to electricity
The control system that solution system (58), feeding AGV transportation system (68), blanking AGV transportation system (57) control.
2. stainless steel pipe inner surface electrochemical polish system of processing according to claim 1, it is characterised in that: the feeding
AGV transportation system (68) is identical as blanking AGV transportation system's (57) structure, includes AGV trolley, is arranged on AGV trolley
Several mechanical arms (61).
3. stainless steel pipe inner surface electrochemical polish system of processing according to claim 2, it is characterised in that: the machinery
Arm (61) include the sidesway platform (63) for doing single-degree-of-freedom horizontal movement, be evenly distributed on sidesway platform (63) clamp it is to be electrolysed
Pipeline (4) several mechanical grippers two (66).
4. stainless steel pipe inner surface electrochemical polish system of processing according to claim 1, it is characterised in that: the electrolysis
System (58) includes for being electrolysed medical fluid by the pipeline fixing device (3) of pipeline (4) positioning clamping to be electrolysed, for providing
Electrolysis medical fluid supply system, to protrude into inside pipeline to be electrolysed (4) the electrolysis feed arrangement (13) being electrolysed, for pair
The fairing and pipeline fixing device (3), electrolysis medical fluid supply system, electrolysis feed arrangement that electrolytic circuit is rectified
(13), power supply control apparatus of the fairing cooperation for control and be used cooperatively with control system to electrolytic process.
5. stainless steel pipe inner surface electrochemical polish system of processing according to claim 4, it is characterised in that: the pipeline
Fixed device (3) include Support bracket (1), be mounted on Support bracket (1) to realize in pipeline (4) to be electrolysed
Several row clamping toolings (19) that portion is clamped, to by the manual casing bit of the both ends socket of pipeline (4) to be electrolysed
Or automatic casing device.
6. stainless steel pipe inner surface electrochemical polish system of processing according to claim 5, it is characterised in that: described automatic
Casing bit includes the supporting plate (56) being symmetrically distributed on Support bracket (1), the machine being slidably mounted on corresponding supporting plate (56)
What tool handgrip one (55), driving mechanical gripper one (55) moved horizontally pushes away cylinder (54), and clamping on the mechanical gripper one (55) has
The corrosion-resistant jointing (8) being socketed with the both ends of corresponding pipeline (4) to be electrolysed.
7. stainless steel pipe inner surface electrochemical polish system of processing according to claim 5, it is characterised in that: the clamping
Tooling (19) include be slidably mounted on Support bracket (1) and the No.1 holder (20) to place pipeline to be electrolysed (4), use
With the No.1 cylinder (21) for driving No.1 holder (20) to slide.
8. stainless steel pipe inner surface electrochemical polish system of processing according to claim 5, it is characterised in that: the clamping
Tooling (19) includes No. two cylinders (22) being vertically installed on Support bracket (1), is driven and realized up and down by No. two cylinders (22)
Several guide posts (24) of sliding, corresponding be equipped with realizes that elasticity allows the No.1 pressure of pressure by spring (25) on the guide post (24)
Block (26).
9. stainless steel pipe inner surface electrochemical polish system of processing according to claim 5, it is characterised in that: the clamping
Tooling (19) includes in No. three cylinders (28) being vertically arranged on Support bracket (1), is mounted on holding on No. three cylinders (28)
Carrier beam (29).
10. stainless steel pipe inner surface electrochemical polish system of processing according to claim 5, it is characterised in that: the folder
Tight tooling (19) includes the vertical plate (41) being mounted on Support bracket (1), the pressing plate (43) being hingedly mounted on vertical plate (41), hinge
Connect No. four cylinders (42) being mounted on vertical plate (41) to drive pressing plate (43) to move.
11. stainless steel pipe inner surface electrochemical polish system of processing according to claim 4, it is characterised in that: the electricity
Solution medical fluid supply system includes electrolysis liquid medicine storage tank (33), is mounted on the heating system being electrolysed on liquid medicine storage tank (33)
(35), the second level to provide electrolysis medical fluid to the pipeline of electrolysis supplies surge tank (6), and second level supply surge tank (6) will
Electrolysis medical fluid is fed in pipeline to be electrolysed (4), further includes under the outlet just of pipeline (4) two to be electrolysed after being distributed in clamping
The top of the recycling bin (10) of side, the recycling bin (10) is equipped with exhaust gas processing device.
12. stainless steel pipe inner surface electrochemical polish system of processing according to claim 4, it is characterised in that: the electricity
Solution feed arrangement (13) include electrode bar (5), be connected with electrode bar (5) with moved synchronously with electrode bar (5) cable (18),
For lifting cable (18) and realizing cooling cooling device, the arc-spark stand (2) to fixed cable (18), use to cable (18)
With the driving device that driving electrodes frame (2) moves in a straight line, the other end of the cable (18) is connected with power supply control apparatus.
13. stainless steel pipe inner surface electrochemical polish system of processing according to claim 12, it is characterised in that: the electricity
Several sheaths (52) being adapted with pipeline (4) inner surface to be electrolysed are installed on pole stick (5).
14. stainless steel pipe inner surface electrochemical polish system of processing according to claim 12, it is characterised in that: described cold
But device includes being mounted on pipeline fixing device (3) and realizing to place corresponding cable (18) that cable (18) are cooling
Cooling bath (45) is mounted on cooling bath (45) far from the water route bracket (47) on pipeline (4) one end to be electrolysed, the water route
Cooling water is fed in corresponding cooling bath (45) by bracket (47) by several aqueducts (48) being arranged.
15. stainless steel pipe inner surface electrochemical polish system of processing according to claim 13, it is characterised in that: the shield
It is cylindrical or round table-like to cover (52).
16. stainless steel pipe inner surface electrochemical polish system of processing according to claim 12, it is characterised in that: the drive
Dynamic device includes the first track (53) being slidably matched with arc-spark stand (2), driving electrodes frame (2) along the first track (53) sliding
Orbit motor (11).
17. stainless steel pipe inner surface electrochemical polish system of processing according to claim 4, it is characterised in that: described whole
Stream device includes several electrode holder crossbeams (70) being distributed along the equal spacing in length direction of pipeline fixing device (3), uses
To be connected with each electrode holder crossbeam (70) and realize the rectifier (32) of rectification.
18. stainless steel pipe inner surface electrochemical polish system of processing according to claim 11, it is characterised in that: the tail
Flash Gas Compression Skid System includes the suction ventilator (38) being distributed in above corresponding recycling bin (10), and the suction ventilator (38) is connected with tail gas
Processor (39).
19. stainless steel pipe inner surface electrochemical polish system of processing according to claim 12, it is characterised in that: the electricity
Pole stick (5) is connected with the mode that cable (18) is connected through a screw thread.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821062463.0U CN208501146U (en) | 2018-07-05 | 2018-07-05 | Stainless steel pipe inner surface electrochemical polish system of processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821062463.0U CN208501146U (en) | 2018-07-05 | 2018-07-05 | Stainless steel pipe inner surface electrochemical polish system of processing |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109056048A (en) * | 2018-07-05 | 2018-12-21 | 刘素兰 | Stainless steel pipe inner surface electrochemical polish system of processing and its application method |
| CN114516539A (en) * | 2022-03-25 | 2022-05-20 | 江苏徐工工程机械研究院有限公司 | Workpiece clamping device and workpiece cleaning equipment |
| CN114516539B (en) * | 2022-03-25 | 2024-04-30 | 江苏徐工工程机械研究院有限公司 | Workpiece clamping device and workpiece cleaning equipment |
-
2018
- 2018-07-05 CN CN201821062463.0U patent/CN208501146U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109056048A (en) * | 2018-07-05 | 2018-12-21 | 刘素兰 | Stainless steel pipe inner surface electrochemical polish system of processing and its application method |
| CN114516539A (en) * | 2022-03-25 | 2022-05-20 | 江苏徐工工程机械研究院有限公司 | Workpiece clamping device and workpiece cleaning equipment |
| CN114516539B (en) * | 2022-03-25 | 2024-04-30 | 江苏徐工工程机械研究院有限公司 | Workpiece clamping device and workpiece cleaning equipment |
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Effective date of registration: 20220831 Address after: 241000 workshop 3, incubation base phase I, robot industrial park, Jiujiang District, Wuhu City, Anhui Province Patentee after: WUHU C&K AUTOMATION TECHNOLOGY Co.,Ltd. Address before: Room 7008, 7th Floor, Comprehensive Building, Jiujiang Electronic Industrial Park, Wuhu City, Anhui Province, 241000 Patentee before: Liu Sulan |
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