CN208501112U - A kind of metal surface preprocessing system - Google Patents
A kind of metal surface preprocessing system Download PDFInfo
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- CN208501112U CN208501112U CN201821019936.9U CN201821019936U CN208501112U CN 208501112 U CN208501112 U CN 208501112U CN 201821019936 U CN201821019936 U CN 201821019936U CN 208501112 U CN208501112 U CN 208501112U
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Abstract
The utility model relates to a kind of metal surface preprocessing systems, which is characterized in that including moving track, being equipped on moving track can be clamped on lifting device along the lifting device that moving track moves, metal product to be cleaned；The system also includes the grease removal equipment, washing equipment, drying equipment and the rust removalling equipments that set gradually along the lifting device direction of motion, are successively hung in the metal product of clamping in grease removal equipment, washing equipment, drying equipment and rust removalling equipment by lifting device.A kind of metal surface preprocessing system provided by the utility model divides multiple working procedure to complete the derusting work to metal product, and for mechanical rust removalling equipment, derusting effect is significant.And for existing chemical derusting equipment, since multiple working procedure cooperates, rust cleaning efficiency is improved, the dosage of rust removing solution is reduced, to reduce the injury to human body.
Description
Technical field
The utility model relates to the systems that a kind of pair of surface of metal product is handled, and are particularly suitable for removal metal product
The rusty stain on surface.
Background technique
The setting of existing removal surface of metal product rusty stain is roughly divided into two classes, and one kind is mechanical descaling equipment, another
Class is that chemistry derusts equipment.
Authorization Notice No. is CN 207446866, and authorized announcement date is entitled " metal work disclosed on June 5th, 2018
Part surface processing device " utility model patent belong to mechanical descaling equipment.Metal works table disclosed in the utility model patent
Surface treatment device includes rinse bath, further include in rectangular shape and the basket of open top, the antetheca of the basket, rear wall,
Left wall, right wall and bottom offer multiple second through-holes, further include spraying box, and the rinse bath is by upper box and lower box one
Body formed, the top of the upper box is opening, and the basket may be stuck in upper box, and the upper box can fill cleaning solution,
The side wall of the upper box and bottom are arranged with multiple energy converters, the inner wall of the upper box be staggered energy converter position it is removable
It unloads and multiple electric heating coil pipes is installed, the be staggered position of energy converter of the bottom of the upper box offers fourth hole, and described
Agitating shaft is rotatably equipped in four through-holes, the agitating shaft, which is located on the intracorporal bar wall of top box, is uniformly provided with more stirring rods.Machine
Tool equipment of derusting can only substantially remove the poor impurity of surface of metal product adhesive force, and the adhesive force of rusty stain is stronger, using machine
Tool derust equipment effect of derusting it is barely satisfactory.
Data of publication of application is on July 20th, 2016, and Patent No. ZL's 201610311732.1 is entitled " a kind of to be applicable in
Environmental protection and energy saving in laboratory derust acid dip pickle " patent of invention belong to chemistry and derust equipment.It is removed disclosed in the patent of invention
Rust acid dip pickle includes rack platform, sample containing tank, descaling bath and specimen surface polishing slot；Sample containing tank and descaling bath are set
It sets on rack platform, specimen surface polishes slot position in rack platform side；Sample laying rack is provided in sample containing tank；Branch
Water bath is provided on body panel, water bath slot bottom is equipped with heating tube, locating rack is fixed with above heating tube, it is fixed that descaling bath passes through
Position is placed in water bath；Aqueous recycling bin and pickling solution recycling bin are placed with below rack platform；It is set on the cell wall of water bath
There is discharge outlet, discharge outlet is used cooperatively with aqueous recycling bin；The cell wall of descaling bath is equipped with leakage fluid dram, is equipped in leakage fluid dram
Strainer, leakage fluid dram are used cooperatively with pickling solution recycling bin；It is provided with sample polishing rack in specimen surface polishing slot, specimen surface is beaten
For the bottom cell wall of slot grinding equipped with slag-drip opening, slag-drip opening lower section is equipped with dreg-containing disk, and dreg-containing disk passes through slideway and specimen surface polishing slot
It is connected.Chemistry derust equipment structure it is mostly fairly simple, rely primarily on or using pickling solution to metal product progress
Pickling, to remove the rusty stain on surface, and mechanical structure is less to the contribution of derusting effect, and existing chemistry is caused to derust equipment
Need to use a large amount of pickling solution.Pickling solution is in acidity, and largely using after pickling solution, some of pickling solutions can evaporate into sky
In gas, corrosiveness can be caused to the internal organ of human body after being sucked by human body.For carrying out the worker of derusting work for a long time,
Internal organ are corroded by the acidic materials of air for a long time, cause serious actual bodily harm.
Summary of the invention
The purpose of this utility model is: while ensuring to metal product cleaning effect, reducing the injury to human body.
In order to achieve the above object, the technical solution of the utility model is there is provided a kind of metal surface preprocessing system,
It is characterised in that it includes moving track, being equipped on moving track can be along the lifting device that moving track moves, gold to be cleaned
Metal products are clamped on lifting device；The system also includes the grease removal equipment set gradually along the lifting device direction of motion, water
Equipment, drying equipment and rust removalling equipment are washed, the metal product of clamping is successively hung in into grease removal equipment by lifting device, washing is set
In standby, drying equipment and rust removalling equipment.
Preferably, it is equipped with grease removal liquid collecting pit between the grease removal equipment and the washing equipment, is set in the washing
It is standby that water collecting pit is equipped between the drying equipment, it is equipped with rust removing solution collecting pit at the rear of the rust removalling equipment, by going up and down
Device by the metal product of clamping successively hang in grease removal equipment, grease removal liquid collecting pit, washing equipment, water collecting pit, drying equipment,
In rust removalling equipment and rust removing solution collecting pit；
Grease removal liquid in grease removal liquid collecting pit is sent back to the grease removal equipment by liquid storage tank filter device one；Water collecting pit
Interior water is sent back to the washing equipment by liquid storage tank filter device two；Rust removing solution passes through liquid storage tank mistake in rust removing solution collecting pit
Filter device three is sent back to the rust removalling equipment.
Preferably, the grease removal equipment and the structure of the washing equipment are identical, including the cabinet one for holding liquid,
The bottom of cabinet one is equipped with supersonic generator one, is equipped in cabinet one and sets for the electric heating of the liquid in heating compartment one
Standby one, and it is externally provided with the heat-exchange apparatus one for the liquid in heating compartment one in cabinet one and/or in cabinet one, heat is handed over
Exchange device one selectively works independently or cooperates with electric heating equipment one, when heat-exchange apparatus one is set to outside cabinet,
Heat-exchange apparatus one is connected with cabinet one by liquid circulation line one, and hot recycle pump is equipped on liquid circulation line one
One.
Preferably, the rust removalling equipment includes the cabinet two for holding rust removing solution, on the two sides side wall in cabinet two
It is respectively equipped with a supersonic generator two, two supersonic generators two are positioned opposite, are equipped in cabinet two for heating
The electric heating equipment two of rust removing solution, and be externally provided in cabinet two and/or in cabinet two for the rust removing solution in heating compartment two
Heat-exchange apparatus, heat-exchange apparatus two selectively works independently or cooperates with electric heating equipment two, when heat exchange is set
Standby two be set to cabinet two it is outer when, heat-exchange apparatus two passes through liquid circulation line two with cabinet two and is connected, in liquid circulating pipe
Road two is equipped with hot recycle pump two.
Preferably, when the heat-exchange apparatus one is located in the cabinet one, or work as the heat-exchange apparatus two
When in the cabinet two, the heat-exchange apparatus one or the heat-exchange apparatus two include being layed in the cabinet one or described
The steam circulation pipeline of two bottom of cabinet, steam circulation pipeline are communicated with external air feed equipment.
Preferably, the electric heating equipment one and the heat-exchange apparatus one are mounted on the lower part of the cabinet one, or
The electric heating equipment two and the heat-exchange apparatus two are mounted on the lower part of the cabinet two, in the cabinet one close to institute
It states on the wall of electric heating equipment one or is provided with thermal balance water outlet on the wall of the electric heating equipment two in the cabinet two,
On wall of the cabinet one far from the electric heating equipment one or in wall of the cabinet two far from the electric heating equipment two
On be provided with thermal balance water inlet, thermal balance water outlet connects circulating pump one by thermal balance pipeline one, and circulating pump one is flat by heat
The pipeline two that weighs connects thermal balance water inlet one.
Preferably, gap is equipped in the top wall of the cabinet one or the cabinet two, gap is by being recycled back to
Closed tube Lu Yiyu recycling/replenishing basin is connected, and circulating pump two and filter device one are equipped on circulation and stress pipeline one, recycle/
Replenishing basin is connected by circulation and stress pipeline two with the supply water inlet being set on the cabinet one or the cabinet two, is recycled
Recovery pipe two is equipped with circulating pump three.
Preferably, the bottom surface of the cabinet one or the cabinet two is funnel-shaped, is equipped with back at the middle part of funnel-form bottom surface
It closes up, recovery port is connected via recovery pipe with the recycling/replenishing basin, and filter device two is equipped in recovery pipe and is followed
Ring pump four.
Preferably, liquid level sensor and temperature sensor, level sensing are equipped on the cabinet one or the cabinet two
Device is located at the top of the cabinet one or the cabinet two.
A kind of metal surface preprocessing system provided by the utility model divides multiple working procedure to complete the derusting to metal product
Work, for mechanical rust removalling equipment, derusting effect is significant.And for existing chemical derusting equipment, by
It cooperates in multiple working procedure, improves rust cleaning efficiency, reduce the dosage of rust removing solution, to reduce the injury to human body.
Detailed description of the invention
Fig. 1 is the general structure schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of the grease removal equipment and washing equipment in the utility model；
Fig. 3 is the structural schematic diagram of the rust removalling equipment in the utility model；
Fig. 4 is the sectional perspective schematic diagram of the rust removalling equipment in the utility model.
Specific embodiment
To be clearer and more comprehensible the utility model, hereby with preferred embodiment, and attached drawing is cooperated to be described in detail below.
As shown in Figure 1, a kind of metal surface preprocessing system provided by the utility model includes moving track A, in movement
Track A, which is equipped with, to be clamped on lifting device B along the lifting device B that moving track A is moved, metal product to be cleaned.
In the present embodiment, metal surface preprocessing system further includes the grease removal set gradually along the lifting device B direction of motion
Equipment C, grease removal liquid collecting pit C-1, washing equipment D, water collecting pit D-1, drying equipment E, rust removalling equipment F and rust removing solution collecting pit
The metal product of clamping is successively hung in grease removal equipment C, grease removal liquid collecting pit C-1, washing equipment D, water by lifting device B by F-1
In collecting pit D-1, drying equipment E, rust removalling equipment F and rust removing solution collecting pit F-1.
Grease removal liquid collecting pit C-1, water collecting pit D-1 and rust removing solution collecting pit F-1 are respectively used to collect by metal product band
Grease removal liquid, water and rust removing solution out.When collection, can by the way of draining naturally, can also grease removal liquid collecting pit C-1,
Blower is added in water collecting pit D-1 and rust removing solution collecting pit F-1, by the grease removal liquid of surface of metal product, water and is removed by blower
Rust liquid is blown off, and is improved efficiency.Grease removal liquid in grease removal liquid collecting pit C-1 is sent back to grease removal by one C-2 of liquid storage tank filter device
Equipment C；Water in water collecting pit D-1 is sent back to washing equipment D by two D-2 of liquid storage tank filter device；Rust removing solution collecting pit F-1
Interior rust removing solution is sent back to rust removalling equipment F by three F-2 of liquid storage tank filter device.
Grease removal equipment C, grease removal liquid collecting pit C-1, washing equipment D, water collecting pit D-1, drying equipment E, rust removalling equipment F and
The photoelectric sensor switch G for detecting metal product position can be set in rust removing solution collecting pit F-1.
As shown in Fig. 2, in the present embodiment, grease removal equipment C identical as the structure of washing equipment D includes for holding liquid
Cabinet 1 different liquid can be held, such as can hold grease removal liquid according to the difference for using purpose in cabinet 1, can also
To hold water.The bottom of cabinet 1 is installed by supersonic generator 2.
In the present embodiment, electric heating tube 15 is installed on the side inner wall of 1 lower part of cabinet, meanwhile, in 1 bottom cloth of cabinet
Set steam circulation pipeline 9.Steam circulation pipeline 9 is communicated with external air feed equipment.External high-temperature steam is passed through steam circulation
After pipeline 9, heat exchange is realized with the cryogenic liquid in cabinet 1, so that liquid be heated.Also, it in the present embodiment, also provides
Heat exchanger outside cabinet 1.Heat exchanger is connected with cabinet 1 by liquid circulation line, in liquid circulating pipe
Road is equipped with hot recycle pump 8.Cryogenic liquid in cabinet 1 is drawn to heat exchanger by hot recycle pump 8, and cryogenic liquid is in heat exchange
Heat exchange is realized with high-temperature medium in device, so that cryogenic liquid is heated, the liquid after heating sends case back to by hot recycle pump 8 again
In body 1.Therefore, three kinds of electric heating tube 15, steam circulation pipeline 9 and heat exchanger heating methods, user are present embodiments provided
It can be according to one of heating method of any selection of needs of use environment, or two in three kinds of heating methods of any selection
Kind or three kinds of heating methods are used in conjunction with.
In the present embodiment, since electric heating tube 15 and steam circulation pipeline 9 are installed in the lower part of cabinet 1,
It is provided with thermal balance water outlet on the wall of 1 lower part of cabinet, and is provided with thermal balance water inlet, thermal balance on the wall on 1 top of cabinet
Water outlet connects circulating pump 1 by thermal balance pipeline one, and circulating pump 1 connects thermal balance water inlet by thermal balance pipeline two
Mouthful.Since electric heating tube 15 and steam circulation pipeline 9 are installed in the lower part of cabinet 1, when heating, the liquid of 1 lower part of cabinet
Temperature is higher than the temperature of the liquid on 1 top of cabinet.So the utility model passes through circulating pump 1 and thermal balance pipeline for liquid
Body extracts and then is re-fed into the top of cabinet 1 out from the lower part of cabinet 1, so that the heating of the liquid in cabinet 1 is more uniform.
In the present embodiment, temperature sensor 13 is equipped on cabinet 1, liquid in 13 detection box 1 of temperature sensor
Temperature starts corresponding heating equipment when temperature does not reach requirement.
In the present embodiment, gap 4 is additionally provided in the top wall of cabinet 1.When article to be cleaned is placed into cabinet 1
After interior, if the liquid additional amount in cabinet 1 is excessive, extra liquid can be overflowed from gap 4.Gap 4 passes through circulation
Recovery pipe one is connected with recycling/replenishing basin 5, so that the water overflowed enters in recycling/replenishing basin 5.Recycling/replenishing basin
5 can share an equipment with grease removal liquid collecting pit C-1 or water collecting pit D-1, can also be respectively independent, according to art technology
Depending on the actual demand of personnel.Circulating pump 26 and filter device 1 are equipped on circulation and stress pipeline one, circulating pump 26 can be with
The flow velocity of accelerating liquid, and one 7 impurity that can be filtered out in liquid of filter device.Circulating pump 26 and filter device 1 can
, can also be respectively independent to share an equipment with one C-2 of liquid storage tank filter device or two D-2 of liquid storage tank filter device, according to
Depending on the actual demand of those skilled in the art.Recycling/replenishing basin 5 passes through circulation and stress pipeline two and the benefit on cabinet 1
It is connected to water inlet, circulation and stress pipeline two is equipped with circulating pump 3 16.Liquid level sensor 12 is equipped on cabinet 1, if logical
It crosses liquid level sensor 12 and detects that the liquid level in cabinet 1 is too low, then start circulating pump 3 16, will be returned by circulating pump 3 16
Liquid in receipts/replenishing basin 5, which is sent into cabinet 1, to be supplemented.
The bottom surface of cabinet 1 is then funnel-shaped, is equipped with recovery port at the middle part of funnel-form bottom surface, recovery port is via recovery pipe
It is connected with recycling/replenishing basin 5, filter device 2 10 and circulating pump 4 11 is equipped in recovery pipe.Using a period of time
Afterwards, 1 bottom of cabinet has contamination precipitation, in order to remove impurity, is provided with recovery port, the liquid with impurity is flowed out from recovery port
Afterwards, impurity is filtered out by filter device 2 10, so that clean liquid is recovered the/recycling of replenishing basin 5, can be reused.
As shown in figure 3, in the present embodiment, structure and grease removal equipment C, the washing equipment D of rust removalling equipment F is substantially the same,
Difference is:
In grease removal equipment C, there are two supersonic generators 2, and two 2 positions of supersonic generator are oppositely arranged at case
In two side walls in body 1, so that supersonic generator 2 emits ultrasonic wave from the two sides of article to be cleaned, cleaning is improved
Effect.Meanwhile article to be cleaned collides with during being admitted to cabinet 1 again with supersonic generator 2 in order to prevent, such as schemes
Shown in 4, a raised protection portion 14, raised protection portion 14 are respectively equipped in the over and under of each supersonic generator 2
In on the side wall of cabinet 1, two raised protection portion 14 towards cabinet 1 inside end face and ipsilateral 2 direction of supersonic generator
End face inside cabinet 1 is in the same plane.
Other structures and working principle are identical as grease removal equipment C and washing equipment D.
Claims (9)
1. a kind of metal surface preprocessing system, which is characterized in that including moving track (A), being equipped on moving track (A) can
The lifting device (B) mobile along moving track (A), metal product to be cleaned are clamped on lifting device (B)；The system is also
Including grease removal equipment (C), washing equipment (D), drying equipment (E) and the derusting set gradually along lifting device (B) direction of motion
The metal product of clamping is successively hung in grease removal equipment (C), washing equipment (D), drying equipment by lifting device (B) by equipment (F)
(E) and in rust removalling equipment (F).
2. a kind of metal surface preprocessing system as described in claim 1, which is characterized in that the grease removal equipment (C) with
Grease removal liquid collecting pit (C-1) is equipped between the washing equipment (D), the washing equipment (D) and the drying equipment (E) it
Between be equipped with water collecting pit (D-1), the rear of the rust removalling equipment (F) be equipped with rust removing solution collecting pit (F-1), by lifting device
(B) metal product of clamping is successively hung in into grease removal equipment (C), grease removal liquid collecting pit (C-1), washing equipment (D), water collecting pit
(D-1), in drying equipment (E), rust removalling equipment (F) and rust removing solution collecting pit (F-1)；
Grease removal liquid in grease removal liquid collecting pit (C-1) is sent back to the grease removal equipment by liquid storage tank filter device one (C-2)
(C)；Water in water collecting pit (D-1) is sent back to the washing equipment (D) by liquid storage tank filter device two (D-2)；Rust removing solution
Collecting pit (F-1) interior rust removing solution is sent back to the rust removalling equipment (F) by liquid storage tank filter device three (F-2).
3. a kind of metal surface preprocessing system as described in claim 1, which is characterized in that the grease removal equipment (C) and institute
The structure for stating washing equipment (D) is identical, and including the cabinet one for holding liquid, the bottom of cabinet one is equipped with supersonic generator
One, the electric heating equipment one for the liquid in heating compartment one is equipped in cabinet one, and in cabinet one and/or in cabinet
One is externally provided with the heat-exchange apparatus one for the liquid in heating compartment one, and heat-exchange apparatus one and electric heating equipment one may be selected
Ground works independently or cooperates, and when heat-exchange apparatus one is set to outside cabinet, heat-exchange apparatus one and cabinet one pass through liquid
Circulation line one is connected, and hot recycle pump one is equipped on liquid circulation line one.
4. a kind of metal surface preprocessing system as claimed in claim 3, which is characterized in that the rust removalling equipment (F) includes
For holding the cabinet two of rust removing solution, it is respectively equipped with a supersonic generator two on the two sides side wall in cabinet two, two
Supersonic generator two is positioned opposite, the electric heating equipment two for heating rust removing solution is equipped in cabinet two, and in cabinet two
It is interior and/or be externally provided with the heat-exchange apparatus for the rust removing solution in heating compartment two in cabinet two, heat-exchange apparatus two and electricity plus
Hot equipment two selectively works independently or cooperates, when heat-exchange apparatus two is outer set on cabinet two, heat-exchange apparatus two
It is connected with cabinet two by liquid circulation line two, hot recycle pump two is equipped on liquid circulation line two.
5. a kind of metal surface preprocessing system as claimed in claim 4, which is characterized in that when the heat-exchange apparatus one
When in the cabinet one, or when the heat-exchange apparatus two is located in the cabinet two, the heat-exchange apparatus one or
The heat-exchange apparatus two includes the steam circulation pipeline for being layed in two bottom of the cabinet one or the cabinet, steam circulating pipe
Road is communicated with external air feed equipment.
6. a kind of metal surface preprocessing system as claimed in claim 4, which is characterized in that the electric heating equipment one and institute
State heat-exchange apparatus one be mounted on the cabinet one lower part or the electric heating equipment two and the heat-exchange apparatus two it is equal
It is installed on the lower part of the cabinet two, is leaned in the cabinet one on the wall of the electric heating equipment one or in the cabinet two
It is provided with thermal balance water outlet on the wall of the nearly electric heating equipment two, in wall of the cabinet one far from the electric heating equipment one
It above or on wall of the cabinet two far from the electric heating equipment two is provided with thermal balance water inlet, thermal balance water outlet passes through heat
It balances pipeline one and connects circulating pump one, circulating pump one connects thermal balance water inlet one by thermal balance pipeline two.
7. a kind of metal surface preprocessing system as claimed in claim 4, which is characterized in that in the cabinet one or the case
The top wall of body two is equipped with gap, and gap is connected with recycling/replenishing basin by circulation and stress pipeline one, is being recycled back to
Closed tube road one is equipped with circulating pump two and filter device one, and recycling/replenishing basin is by circulation and stress pipeline two and is set to the case
Supply water inlet on body one or the cabinet two is connected, and circulation and stress pipeline two is equipped with circulating pump three.
8. a kind of metal surface preprocessing system as claimed in claim 7, which is characterized in that the cabinet one or the cabinet
Two bottom surface is funnel-shaped, is equipped with recovery port at the middle part of funnel-form bottom surface, recovery port is via recovery pipe and the recycling/benefit
It is connected to pond, filter device two and circulating pump four is equipped in recovery pipe.
9. a kind of metal surface preprocessing system as claimed in claim 4, which is characterized in that in the cabinet one or the case
Body two is equipped with liquid level sensor and temperature sensor, and liquid level sensor is located at the top of the cabinet one or the cabinet two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201821019936.9U CN208501112U (en) | 2018-06-28 | 2018-06-28 | A kind of metal surface preprocessing system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821019936.9U CN208501112U (en) | 2018-06-28 | 2018-06-28 | A kind of metal surface preprocessing system |
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| CN208501112U true CN208501112U (en) | 2019-02-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112296000A (en) * | 2020-10-30 | 2021-02-02 | 金川集团股份有限公司 | Nickel block belt cleaning device |
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2018
- 2018-06-28 CN CN201821019936.9U patent/CN208501112U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112296000A (en) * | 2020-10-30 | 2021-02-02 | 金川集团股份有限公司 | Nickel block belt cleaning device |
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