CN208499840U - A kind of fully automatic environmental-friendly cement truck-loading facilities - Google Patents
A kind of fully automatic environmental-friendly cement truck-loading facilities Download PDFInfo
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- CN208499840U CN208499840U CN201821186334.2U CN201821186334U CN208499840U CN 208499840 U CN208499840 U CN 208499840U CN 201821186334 U CN201821186334 U CN 201821186334U CN 208499840 U CN208499840 U CN 208499840U
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- packet
- cement
- subpackage
- rotation
- bag
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Abstract
The utility model discloses a kind of fully automatic environmental-friendly cement truck-loading facilities, it is related to logistics machinery field, it include: a rack, rotation subpackage reversing mechanism is respectively arranged in rack, collect turn-up mechanism and bag loader structure, rotation subpackage reversing mechanism is arranged in the cement packet import of rack, the rear end of rotation subpackage reversing mechanism is arranged in collection bag apparatus, bag loader structure is arranged after collecting bag apparatus, dust collect plant is connected at the top of the bag loader structure, fugitive dust when code packet is reduced by integrating device, by adopting the above technical scheme, due to connecting dust collect plant on bag loader structure, fugitive dust can be pumped into dust collect plant in code packet, greatly reduce fugitive dust, meet national requirements for environmental protection, simultaneously only in rotation subpackage reversing mechanism, a small amount of several travel switches are provided on collection turn-up mechanism and bag loader structure, on the basis of guaranteeing low fugitive dust, greatly The equipment failure rate during cement entrucking is reduced greatly, effectively improves the entrucking efficiency of bag of cement.
Description
Technical field
The utility model relates to logistics machinery field, in particular to a kind of fully automatic environmental-friendly cement truck-loading facilities.
Background technique
High Semi-automatic desk-type carloader, this plateau are still used in 99% or more entrucking of cement plant bagged cement factory at present
The semi-automatic carloader of formula by bagged cement from packing machine be transported to shipment lorry compartment above after, at least need 2 entruckings
Worker piles up bagged cement on compartment.Using this cement entrucking mode, entrucking low efficiency, labor intensity is big, and
And cement flying dust is larger, shipment worker is easy to obtain pneumoconiosis.
In the prior art, there are some bag-pack cement loading machines, the low fugitive dust of cement packet is realized by operations such as stacking, sinkings
Entrucking, still, due to including tens sensors and travel switch in these cement carloaders, structure is sufficiently complex, results in
Often there is the appearance of the case where Ka Bao, even wrap during entrucking, leverages the efficiency of entrucking.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of fully automatic environmental-friendly cement truck-loading facilities, solve existing skill
Cement carloader entrucking low efficiency caused by structure is complicated and the big technical problem of fugitive dust in art.
In order to solve the above-mentioned technical problem, the technical solution of the utility model are as follows:
A kind of fully automatic environmental-friendly cement truck-loading facilities a, comprising: rack is respectively arranged with rotation subpackage in the rack
Reversing mechanism, collection turn-up mechanism and bag loader structure, the rotation subpackage reversing mechanism are arranged in the cement packet import of the rack,
The steering operation of left and right subpackage and perpendicular packet to horizontal packet is carried out to the cement packet for entering the rack, the collection bag apparatus is arranged in institute
The rear end for stating rotation subpackage reversing mechanism, assembles the cement packet after subpackage and steering, and the bag loader structure is arranged in institute
After stating collection bag apparatus, the cement packet of aggregation is piled up to car, wherein dust collect plant is connected at the top of the bag loader structure,
Fugitive dust when code packet is reduced by integrating device.
Wherein, the rotation subpackage reversing mechanism includes that Subcontracting device and first push away bag apparatus and second and push away bag apparatus,
Described first, which pushes away bag apparatus and described second, pushes away and is respectively arranged with the first track and the second track under bag apparatus, the Subcontracting device
Cement packet is pushed into the first track and the second track respectively, described first, which pushes away bag apparatus and described second, pushes away bag apparatus general respectively
Cement packet push-in collection turn-up mechanism on first track and second track.
Specifically, the Subcontracting device includes a turntable, by the rotation of the turntable, cement packet is turned by perpendicular packet
At horizontal packet, controller is provided on the turntable, the controller controls the turntable and carries out forward and reverse rotation switching
With the rotation angle of the turntable.
Specifically, the turntable includes one of L-shaped turntable, cross and polygon.
Specifically, being provided with multiple forward and reverse conveyer belts on the turntable, the charging of cement packet on turntable is realized
And discharging, connect controller on forward and reverse conveyer belt, by controller control forward and reverse conveyer belt by cement packet from into
Material mouth is delivered on turntable and cement packet from the turntable is delivered to first track or second track.
Wherein, the collection turn-up mechanism sets packet platform including one, and two groups of Tiebar structures, institute are provided on packet platform in described set
It states Tiebar structure and the cement packet for entering the collection pack arrangement is pulled to the center for setting packet platform, set packet platform described
Middle section be additionally provided with third and push away bag apparatus, the third pushes away bag apparatus for the cement packet of aggregation while being pushed into the bag loader
Structure.
Wherein, the packet platform of setting is made of multiple roll shafts, the rotating direction of the roll shaft and the feedstock direction of cement packet
Vertically.
Wherein, the bag loader structure includes the elevating mechanism being arranged in the rack and fixes company with the elevating mechanism
The lifting cabinet connect, the elevating mechanism drive the lifting cabinet to pump.
Wrapper sheet is unloaded specifically, being provided in the elevator chamber body, is connected with telescopic rod on wrapper sheet in described unload, it is described flexible
Bar is fixedly connected with the lifting cabinet.
Wherein, it is provided with lifting corollary apparatus at the top of the rack, can be realized by the lifting corollary apparatus
The lifting and movement of the rack.
Wherein, further include control device, the control device respectively with the rotation subpackage reversing mechanism, the collection chartered plane
Structure and bag loader structure electrical connection；The control device controls the rotation subpackage reversing mechanism, the collection turn-up mechanism
Cement entrucking process is completed with the bag loader structure.
By adopting the above technical scheme, due to connecting dust collect plant on bag loader structure, fugitive dust can be pumped into code packet
Dust collect plant greatly reduces fugitive dust, meets national requirements for environmental protection, while only in rotation subpackage reversing mechanism, collection turn-up mechanism
Cement entrucking is greatly reduced on the basis of guaranteeing low fugitive dust with a small amount of several travel switches are provided on bag loader structure
Equipment failure rate in journey effectively improves the entrucking efficiency of bag of cement.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model fully automatic environmental-friendly cement truck-loading facilities；
Fig. 2 is another structural schematic diagram of the utility model fully automatic environmental-friendly cement truck-loading facilities；And
Fig. 3 is the left side view of Fig. 1.
In figure, 100- rack, 110- lifts corollary apparatus, 200- feed inlet, 300- feed conveyor belt, 400- rotation subpackage
Reversing mechanism, 410- Subcontracting device, 411-L font turntable, 412- driving motor, the forward and reverse conveyer belt of 413-, 420- first
Push away bag apparatus, the first track of 421-, 422- hydraulic stem, 423- push plate, 430- second pushes away bag apparatus, the second track of 431-, 432-
Hydraulic stem, 433- push plate, 500- collection turn-up mechanism, 510- set packet platform, 520- Tiebar structure, 521- telescopic rod, 522- pulling plate,
530- third pushes away bag apparatus, 531- hydraulic pressure support bar, 532- push plate, 600- bag loader structure, 610- elevating mechanism, 620- elevator chamber
Body, 621- unload wrapper sheet, 622- telescopic rod, 700- dust leg.
Specific embodiment
Specific embodiment of the present utility model is described further with reference to the accompanying drawing.It should be noted that
The explanation of these embodiments is used to help to understand the utility model, but does not constitute the restriction to the utility model.This
Outside, technical characteristic involved in the various embodiments of the present invention described below is as long as they do not conflict with each other
It can be combined with each other.
As the first embodiment of the utility model, a kind of fully automatic environmental-friendly cement truck-loading facilities is proposed, such as Fig. 1,2 and 3
It is shown, comprising: a rack 100 is provided with the feed inlet 200 of cement packet in one end of rack 100, on cement packet feed inlet 2
It is provided with feed conveyor belt 300, is sequentially set with rotation subpackage reversing mechanism along the direction of feed conveyor belt in rack 100
400, collect turn-up mechanism 500 and bag loader structure 600, rotation subpackage reversing mechanism 400 is connected to the cement packet feed inlet of rack 100
On 200, the steering operation of left and right subpackage and perpendicular packet to horizontal packet is carried out to the cement packet for entering rack 100, wherein the meaning of steering
It is that the longitudinal cement packet transmitted feed conveyor belt 300 into rack 100 turns to the lateral cement packet of 90 degree of formation.Rotate subpackage commutation
Mechanism 400 pushes away bag apparatus 420 and second including Subcontracting device 410 and first and pushes away bag apparatus 430, and Subcontracting device 410 and first push away
Bag apparatus 420 and second pushes away the setting of bag apparatus 430 in same level, and first, which pushes away bag apparatus 420 and second, pushes away bag apparatus 430
In 410 two sides of Subcontracting device, Subcontracting device 410 includes a L-shaped turntable 411 for setting, those skilled in the art it is recognised that
The shape of turntable is not limited only to L-shaped, can also be the polygons such as cross or hexagon or octagon, by setting
The entrucking efficiency that different shapes is set to meet the Loading desing of multiple feed He be more suitable for, two side lengths of L-shaped turntable 411
It spends identical, is pushed away so that L-shaped turntable 411 can push away bag apparatus 420 and second with feed conveyor belt 300, first when rotated
Bag apparatus 430 is docked respectively, is connected with driving motor 412 in the bottom of L-shaped turntable 411, is arranged on driving motor 412
There is controller (not shown), controller can control switching and the driving motor that driving motor 412 carries out forward and reverse rotation
412 rotation angle, to realize the forward and reverse rotation of L-shaped turntable 411.For example, the rotation angle of L-shaped turntable 411
It is 90 degree, the gear ratio of the gear of L-shaped turntable 411 and driving motor 412 is 1:4, then driving motor 412 rotates in the forward direction
Angle is 360 degree, and the reverse rotation angle of driving motor 412 is also 360 degree.On L-shaped turntable 411 according to actual needs
It is provided with the forward and reverse conveyer belt 413 of multiple groups, forward and reverse conveyer belt 413 connects controller (not shown), and controller controls just
The forward motion and counter motion of reversed conveyer belt 413 realize that cement packet is accessed from 300- feed conveyor belt in forward motion
L-shaped turntable 411 enables in counter motion and cement packet is delivered to first from L-shaped turntable 411 pushes away packaging
It sets 420 or second pushes away bag apparatus 430.
First, which pushes away bag apparatus 420, is arranged above the first track 421, and first pushes away bag apparatus 420 using hydraulic stem 422 and push away
The design of plate 423, the width of push plate 423 is of same size with the first track 421, and the width of push plate 423 is greater than cement packet
Length enables push plate 423 that the cement packet on first track 421 is pushed into subsequent collection turn-up mechanism 500, and second pushes away bag apparatus
430 are arranged above the second track 431, and second pushes away bag apparatus 430 using the design of hydraulic stem 432 and push plate 433, push plate 433
Width and the first track 431 it is of same size, and the width of push plate 433 is greater than cement packet length, enables push plate 433
Cement packet on first track 431 is pushed into subsequent collection turn-up mechanism 500.
In use, the first packet cement packet enters rack 100 from feed inlet 200 with perpendicular bag-like state, feed conveyor belt is fallen into
300, forward and reverse conveyer belt 413 carries out forward motion, cement under the action of feed conveyor belt 300 and forward and reverse conveyer belt 413
Packet accesses L-shaped turntable 411 from feed conveyor belt 300, and driving motor 412 drives L-shaped turntable 411 to rotate in the forward direction at this time
90 degree, cement packet becomes horizontal bag-like state from perpendicular bag-like state, and cement packet is delivered to first by forward and reverse 413 counter motion of conveyer belt
On track 421, hydraulic stem 422 drives push plate 423, and cement packet is pushed into collection turn-up mechanism 500 from the first track 421, meanwhile, the
Two packet cement packets enter rack 100 from feed inlet 200 with perpendicular bag-like state, fall into feed conveyor belt 300, forward and reverse conveyer belt 413
Forward motion is carried out, cement packet enters L-shaped turntable under the action of feed conveyor belt 300 and forward and reverse conveyer belt 413
411, at this time driving motor 412 drive L-shaped turntable 411 so that L-shaped turntable 411 reversely rotate 90 degree, cement packet by
Perpendicular bag-like state becomes horizontal bag-like state, and forward and reverse 413 counter motion of conveyer belt pushes to cement packet on the second track 431, hydraulic
Bar 432 drives push plate 433, cement packet is pushed into collection turn-up mechanism 500 from the second track 431, the movement shape of third packet cement packet
State is identical as the motion state of the first packet cement packet, the motion state of the motion state of the 4th packet cement packet and the second packet cement packet
It is identical, and so on.
The rear end of rotation subpackage reversing mechanism 400 is arranged in collection turn-up mechanism 500, and collection turn-up mechanism 500 sets packet platform including one
510, be provided with two groups of Tiebar structures being arranged oppositely 520 on setting packet platform 510, two groups of Tiebar structures 520 can respectively by
The cement packet for entering collection turn-up mechanism 500 from the first track 421 and the second track 431 is pulled to the center for setting packet platform 510,
In, Tiebar structure 520 includes telescopic rod 521 and pulling plate 522, and telescopic rod 521 is fixed on pulling plate 522, is able to drive drawing
Plate 522 moves back and forth, and the width of pulling plate 522 is of same size with cement packet, sets packet platform 510 and is made of multiple roll shafts,
The rotation direction of roll shaft is identical as the direction of motion of the cement packet under the drive of pulling plate 522, i.e., the movement side with feed conveyor belt 300
To vertical.
Third is additionally provided in the middle section for setting packet platform 510 and pushes away bag apparatus 530, and third pushes away bag apparatus 530 and can will set
The cement packet that packet platform 510 is assembled is pushed into bag loader structure 600 simultaneously.Third pushes away bag apparatus 530 and includes hydraulic pressure support bar 531 and push away
Plate 532, since hydraulic pressure support bar 531 provides sufficiently large thrust, push plate 532 can incite somebody to action under the action of hydraulic pressure support bar 531
The cement packet of aggregation is pushed into bag loader structure 600 simultaneously.Meanwhile the roll shaft on packet platform 510 is set using smooth surface structure, reduce water
Resistance when mud drum vertical shift, convenient for cement coating push-in bag loader structure 600.
Minimum range and third between the pulling plate 522 of two groups of Tiebar structures 520 push away the width of the push plate 532 of bag apparatus 530
Spend it is identical, and can according to simultaneously be pushed into bag loader structure 600 cement packet quantity adjust, for example, being pushed into bag loader simultaneously
When the cement packet of structure 600 is the first packet cement packet and the second packet cement packet, between the pulling plate 522 of two groups of Tiebar structures 520 most
The width that small distance and third push away the push plate 532 of bag apparatus 530 is 1200mm, if being pushed into the cement packet of bag loader structure 600 simultaneously
When for the first packet cement packet, the second packet cement packet, third packet cement packet and the 4th packet cement packet, the drawing of two groups of Tiebar structures 520
The width that minimum range and third between plate 522 push away the push plate 532 of bag apparatus 530 is 2400mm.
The rear end of collection turn-up mechanism 500 is provided with bag loader structure 600, as shown in figure 3, bag loader structure 600 includes that setting exists
Elevating mechanism 610 in rack and the lifting cabinet 620 being fixedly connected with elevating mechanism 610, elevating mechanism 610 drive elevator chamber
Body 620 pumps.It is provided in lifting cabinet 620 and unloads wrapper sheet 621, telescopic rod 622 is connected on unloading wrapper sheet 621,
The other end of telescopic rod 622 is fixedly connected with the inner wall of lifting cabinet 620.Telescopic rod 622 drives that unloads wrapper sheet 621 to beat on and off
It closes.In use, elevating mechanism 610 drives lifting cabinet 620 to sink, close to vehicle after cement is coated with push-in lifting cabinet 620
When frame, the opening of wrapper sheet 621 is unloaded in the drive of telescopic rod 622, and cement packet falls on vehicle frame, rear lifting mechanism 610 drive lifting cabinet
620 rise, and the closing of wrapper sheet 621 is unloaded in the drive of simultaneous retractable bar 622, complete operation of unloading.Since cement packet is in the height close to vehicle frame
Degree is fallen directly on vehicle frame, reduces fugitive dust, while guaranteeing that cement packet is not likely to produce breakage.
It is provided with a through-hole at the top of the lifting cabinet 620 of bag loader structure 600, dust leg 700, dust are provided on through-hole
Pipe 700 connects dust collect plant (not shown), such as dust catcher etc..It is connected by dust collect plant with lifting cabinet, Neng Goushi
When by the fugitive dusts such as the intracorporal cement dust of elevator chamber be pumped into dust collect plant, during carrying out the stacking of cement packet, further
A possibility that reducing fugitive dust, can meet the requirement of Environmental protection to greatest extent.
The top of rack 100 is provided with lifting corollary apparatus 110, it can be by rack 100 by lifting corollary apparatus 110
It slings, realizes the movement of whole frame, rack 100 is easily moved to the use position of needs；Simultaneously, additionally it is possible to realize machine
The lifting of frame 100, so that rack 100 is at suitable height, to meet the code packet procedures of cement packet.
The operation of above-mentioned each mechanism realized by the way of manual control, as the preferred embodiment of above-described embodiment,
Fully automatic environmental-friendly cement truck-loading facilities further includes control device, it is particularly possible to use PLC controller, control device respectively with rotation
Subpackage reversing mechanism, collection turn-up mechanism and the electrical connection of bag loader structure；Control device control rotation subpackage reversing mechanism, collection turn-up mechanism and
Bag loader structure completes cement entrucking process.
By adopting the above technical scheme, due to connecting dust collect plant on bag loader structure, fugitive dust can be pumped into code packet
Dust collect plant greatly reduces fugitive dust, meets national requirements for environmental protection, while only in rotation subpackage reversing mechanism, collection turn-up mechanism
Cement entrucking is greatly reduced on the basis of guaranteeing low fugitive dust with a small amount of several travel switches are provided on bag loader structure
Equipment failure rate in journey effectively improves the entrucking efficiency of bag of cement.
The embodiments of the present invention is explained in detail in conjunction with attached drawing above, but the utility model is not limited to be retouched
The embodiment stated.For a person skilled in the art, right in the case where not departing from the utility model principle and spirit
These embodiments carry out a variety of change, modification, replacement and modification, still fall in the protection scope of the utility model.
Claims (10)
1. a kind of fully automatic environmental-friendly cement truck-loading facilities characterized by comprising a rack is respectively set in the rack
There are rotation subpackage reversing mechanism, collection turn-up mechanism and bag loader structure, the water of the rack is arranged in the rotation subpackage reversing mechanism
In mud drum import, the steering operation of left and right subpackage and perpendicular packet to horizontal packet, the Ji Bao are carried out to the cement packet for entering the rack
The rear end of the rotation subpackage reversing mechanism is arranged in device, assembles to the cement packet after subpackage and steering, the code packet
Mechanism is arranged after the collection bag apparatus, the cement packet of aggregation is piled up to car, wherein connect at the top of the bag loader structure
Dust collect plant is connect, fugitive dust when code packet is reduced by integrating device.
2. fully automatic environmental-friendly cement truck-loading facilities according to claim 1, it is characterised in that: the rotation subpackage reversing machine
Structure includes Subcontracting device and first pushes away bag apparatus and second and push away bag apparatus, pushes away bag apparatus and described second described first and pushes away packaging
It sets down and is respectively arranged with the first track and the second track, cement packet is pushed to the first track and second by the Subcontracting device respectively
Track, described first, which pushes away bag apparatus and described second, pushes away bag apparatus respectively for the water on first track and second track
Mud drum push-in collection turn-up mechanism.
3. fully automatic environmental-friendly cement truck-loading facilities according to claim 2, it is characterised in that: the Subcontracting device includes one
Cement packet is changed into Heng Bao by perpendicular packet, control is provided on the turntable by turntable by the rotation of the turntable
Device, the controller control the rotation angle that the turntable carries out forward and reverse rotation switching and the turntable.
4. fully automatic environmental-friendly cement truck-loading facilities according to claim 3, it is characterised in that: the turntable includes L word
One of shape turntable, cross and polygon.
5. fully automatic environmental-friendly cement truck-loading facilities according to claim 3, it is characterised in that: be arranged on the turntable
There are multiple forward and reverse conveyer belts, realize the charging and discharging of cement packet on turntable, control is connected on forward and reverse conveyer belt
Device processed, controls that cement packet is delivered on turntable by forward and reverse conveyer belt from feed inlet and cement packet is from described by controller
Turntable is delivered to first track or second track.
6. fully automatic environmental-friendly cement truck-loading facilities according to claim 1, it is characterised in that: the collection turn-up mechanism includes one
Packet platform is set, is provided with two groups of Tiebar structures on packet platform in described set, the Tiebar structure will enter the collection pack arrangement
Cement packet is pulled to the center for setting packet platform, is additionally provided with third in the middle section for setting packet platform and pushes away bag apparatus, institute
Third is stated to push away bag apparatus for the cement packet of aggregation while being pushed into the bag loader structure.
7. fully automatic environmental-friendly cement truck-loading facilities according to claim 1, it is characterised in that: the bag loader structure includes setting
The lifting cabinet setting the elevating mechanism in the rack and being fixedly connected with the elevating mechanism, the elevating mechanism drive institute
Lifting cabinet is stated to pump.
8. fully automatic environmental-friendly cement truck-loading facilities according to claim 7, it is characterised in that: setting in the elevator chamber body
Wrapper sheet is unloaded, is connected with telescopic rod on wrapper sheet in described unload, the telescopic rod is fixedly connected with the lifting cabinet.
9. fully automatic environmental-friendly cement truck-loading facilities according to claim 1, it is characterised in that: set at the top of the rack
It is equipped with lifting corollary apparatus, can be realized the lifting and movement of the rack by the lifting corollary apparatus.
10. fully automatic environmental-friendly cement truck-loading facilities according to claim 1, it is characterised in that: it further include control device, institute
Control device is stated to be electrically connected with the rotation subpackage reversing mechanism, the collection turn-up mechanism and the bag loader structure respectively；The control
Device processed controls the rotation subpackage reversing mechanism, the collection turn-up mechanism and the bag loader structure and completes cement entrucking process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821186334.2U CN208499840U (en) | 2018-07-25 | 2018-07-25 | A kind of fully automatic environmental-friendly cement truck-loading facilities |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821186334.2U CN208499840U (en) | 2018-07-25 | 2018-07-25 | A kind of fully automatic environmental-friendly cement truck-loading facilities |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208499840U true CN208499840U (en) | 2019-02-15 |
Family
ID=65290589
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821186334.2U Expired - Fee Related CN208499840U (en) | 2018-07-25 | 2018-07-25 | A kind of fully automatic environmental-friendly cement truck-loading facilities |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208499840U (en) |
-
2018
- 2018-07-25 CN CN201821186334.2U patent/CN208499840U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190215 Termination date: 20210725 |
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| CF01 | Termination of patent right due to non-payment of annual fee |