CN208484557U - A kind of air-cooled three-in-one integrated manipulator - Google Patents
A kind of air-cooled three-in-one integrated manipulator Download PDFInfo
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- CN208484557U CN208484557U CN201820683834.0U CN201820683834U CN208484557U CN 208484557 U CN208484557 U CN 208484557U CN 201820683834 U CN201820683834 U CN 201820683834U CN 208484557 U CN208484557 U CN 208484557U
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- air
- radiator
- cooled
- interface
- controller box
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/14—Plug-in electric vehicles
Abstract
The utility model discloses a kind of air-cooled three-in-one integrated manipulators, comprising: controller box and layering are set to charger module, DC/DC DC power supplier, high voltage power distribution module and cooling system inside the controller box；The cooling system is located at the lower layer inside the controller box, and the cooling system includes radiator and radiator air passage, and the first ventilation opening and the second ventilation opening is respectively set in the radiator air passage both ends；The charger module, the DC/DC DC power supplier are fixed on the top of the radiator；The controller box is internally provided with frame structure, is used to support and fixes the high voltage power distribution module.Air-cooled three-in-one integrated manipulator described in the utility model, package size is small, and space layout is reasonable, box house original part Highgrade integration, and radiating efficiency is high.
Description
Technical field
The utility model relates to air-cooled three-in-one integrated manipulators, particularly relate to a kind of air-cooled three-in-one integrated manipulator.
Background technique
The energy-saving and emission-reduction of new energy logistic car, low-carbon environment-friendly and long course continuation mileage demand, structure is proposed to arrangement
Simply, the energy-efficient requirement of loss of weight.Meanwhile vehicle production efficiency, enhancing are improved in order to meet after following a large amount of electric cars occur
The demand of the requirement of vehicle maintainability, Highgrade integration and high reliability to three electric system of vehicle is more prominent.But current city
Existing pure electric vehicle logistic car power control system is mainly using simple accumulation arrangement on field, i.e., each controller individually arranges,
Individually control, without integrated, it is scarce to cause that chassis space availability is low, arrangement is complicated, Electro Magnetic Compatibility is poor, complete vehicle quality is overweight etc.
It falls into.
Utility model content
In view of this, the purpose of this utility model is that a kind of air-cooled three-in-one integrated manipulator is proposed, instead of current
Multiple controllers realize Highgrade integration control, make that pure electric vehicle logistic car is energy-efficient, arrangement is simple.
Based on the air-cooled three-in-one integrated manipulator of above-mentioned purpose one kind provided by the utility model, comprising: controller box
And layering be set to charger module inside the controller box, DC/DC DC power supplier, high voltage power distribution module with
And cooling system；The cooling system is located at the lower layer inside the controller box, the cooling system include radiator and
The first ventilation opening and the second ventilation opening is respectively set in radiator air passage, the radiator air passage both ends；The charger module, institute
State the top that DC/DC DC power supplier is fixed on the radiator；The controller box is internally provided with frame structure, uses
In the fixation high voltage power distribution module.
Preferably, upper opening is opened up at the top of the controller box, upper cover is mounted on the top of the controller box simultaneously
Cover the upper opening；Under shed, the portion bottom surface of the radiator, first ventilation is arranged in the controller box lower part
Mouth, second ventilation opening and radiator first side are exposed to the outside of the controller box；The under shed setting
Have a side cover plate, the side cover plate cover the radiator portion bottom surface and the radiator first side.
Preferably, it is provided with fan at first ventilation opening, fan guard is installed on the outside of the fan；Close to described the
The radiator top of one ventilation opening is provided with through-hole, for realizing the harness cabling of fan connector.
Preferably, the charger module close to the controller box box back surface and the first body side, it is described
Cabinet front and first body side of the DC/DC DC power supplier close to the controller box, the charger mould
Block and the DC/DC DC power supplier are fixed on the heat sink above the radiator.
Preferably, the high voltage power distribution module includes the first high voltage power distribution module and the second high voltage power distribution module, described
First high voltage power distribution module is set to the top of the DC/DC DC power supplier；The box back surface, the second body side with
And the positive internal formation groove of cabinet, the second high voltage power distribution module setting is in the groove.
Preferably, the electric interfaces of the air-cooled three-in-one integrated manipulator are being integrated in the cabinet of the controller box just
Face, the electric interfaces include: control line interface, alternating-current charging interface, cold interface, warm wind interface, air-conditioning interface, motor-
Interface, battery-interface, fast charge-interface, battery+interface, motor+interface, fast charge+interface, 24V+ interface and 24V- interface.
Preferably, elastic packing adhesive tape is set inside the upper cover.
Preferably, sealing structure, the sealing structure packet is arranged in the junction of the radiator and the controller box
The sealing ring for including seal groove and being arranged in the seal groove.
Preferably, the controller box lower part is provided with installation branch angle.
Preferably, grounding point is provided on the side cover plate.
From the above it can be seen that air-cooled three-in-one integrated manipulator provided by the utility model, by by vehicle
Charger module, DC/DC DC power supplier and high voltage power distribution module these three components are structurally and electrically integrated, and are realized
" three-in-one " modularization is integrated and is concentrated and cools down with air cooling way, has reached saving space, has mitigated weight, save the cost
Purpose.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the air-cooled three-in-one integrated manipulator of the utility model embodiment；
Fig. 2 is the schematic diagram of internal structure of the air-cooled three-in-one integrated manipulator of the utility model embodiment；
Fig. 3 is the electric interfaces schematic diagram of the air-cooled three-in-one integrated manipulator of the utility model embodiment；
Fig. 4 is the left side partial sectional view of the air-cooled three-in-one integrated manipulator of the utility model embodiment；
Fig. 5 a is the utility model embodiment air channel structure perspective view；
Fig. 5 b is the utility model embodiment air channel structure bottom view；
Fig. 5 c is the utility model embodiment air channel structure rearview；
Fig. 5 d is the utility model embodiment air channel structure main view；
Fig. 6 is relative position schematic diagram of the air-cooled three-in-one integrated manipulator of the utility model embodiment in arrangement.
Specific embodiment
For the purpose of this utility model, technical solution and advantage is more clearly understood, below in conjunction with specific embodiment, and
Referring to attached drawing, the utility model is further described.
It should be noted that all statements for using " first " and " second " are for area in the utility model embodiment
Be divided to two non-equal entities of same names or non-equal parameter, it is seen that " first " " second " only for statement convenience,
It should not be construed as the restriction to the utility model embodiment, subsequent embodiment no longer illustrates this one by one.
Fig. 1 is a kind of overall structure diagram of air-cooled three-in-one integrated manipulator of the utility model embodiment；
Fig. 2 is a kind of schematic diagram of internal structure of air-cooled three-in-one integrated manipulator of the utility model embodiment.This is practical
New embodiment proposes a kind of air-cooled three-in-one integrated manipulator, comprising: controller box 1 and layering are set to the control
Charger module 2, DC/DC DC power supplier 3, high voltage power distribution module and cooling system 5 inside device cabinet 1.Wherein, cold
But system 5 is located at the lower layer inside controller box 1, and the cooling system 5 includes radiator 51 and radiator air passage, described to dissipate
The first ventilation opening and the second ventilation opening is respectively set in hot device air duct both ends.The charger module 2, the DC/DC DC power supply
Module 3 is fixed on the top of the radiator 51；The controller box 1 is internally provided with frame structure 11, for fixing
State high voltage power distribution module 4.Preferably, radiator 51 includes multiple fins, forms air duct between two adjacent fins.
In another embodiment of the utility model, the top of the controller box 1 opens up upper opening, and upper cover 12 is pacified
Mounted in the controller box 1 top and cover the upper opening.Preferably, elastic sealant is set inside the upper cover
Item promotes degree of protection to guarantee the sealing inside controller box 1.
1 lower part of controller box is arranged under shed, the portion bottom surface of the radiator 51, first ventilation opening,
Second ventilation opening and radiator first side 52 are exposed to the outside of the controller box 1.The under shed setting
There is side cover plate 54,51 semi-surrounding of radiator is covered the portion bottom surface and radiator of radiator for L-type cover board by side cover plate 54
First side 52 prevents from leaking out to form the ventilation air duct of sealing, improves heat dissipation effect.
Preferably, grounding point 541 is provided on side cover plate 54, and grounding point 541 is located on the first body side 15.
In some embodiments of the utility model, the controller box 1 include cabinet front 13, box back surface 14,
First body side 15 and the second body side 16.First ventilation opening is located at the bottom in the cabinet front 13 of controller box 1,
Second ventilation opening is located at the bottom of the box back surface 14 of controller box 1, and the position pair of the second ventilation opening and the first ventilation opening
It answers.
Preferably, it is provided with fan 55 at the first ventilation opening, fan guard 53 is installed on the outside of the fan.It is logical close to first
The radiator top in air port is provided with through-hole, for realizing the harness cabling of fan connector.Fan connector and fan 55 connect
After connecting electricity, fan brings into operation, to improve the radiating efficiency of radiator 51.
Specifically, four fans that size is identical, spacing is equal are arranged at the first ventilation opening referring to shown in attached drawing 5a-5d
55, multiple grids are set on fan guard 53, are guaranteed while can preventing biggish foreign matter from entering fan or air duct enough
Draught area realize the peak use rate of fan heat exchange so that whole heat radiator fin has constant flow rate air-flow to pass through, mention
High cooling efficiency.
Preferably, sealing structure is arranged in the junction of the radiator 51 and the controller box 1, referring to 4 institute of attached drawing
Show, the sealing structure includes seal groove and the sealing ring being arranged in the seal groove 56, and seal groove is matched with sealing ring 56
Close connection is closed, to improve the sealing performance of the controller box 1.
Preferably, multiple screw mounting holes are provided on side cover plate 54 and fan guard 53, in order to realize and control
The connection of device cabinet 1；Screw mounting hole rivet welding blind-hole type standby nut, for improving degree of protection.
In one embodiment of the utility model, the charger module 2 is carried on the back close to the cabinet of the controller box 1
Face 14 and the first body side 15, the DC/DC DC power supplier 3 is close to the cabinet front 13 and the first body side
15, the charger module 2 is fixed on the heat sink of 51 top of radiator with the DC/DC DC power supplier 3.Institute
Stating high voltage power distribution module includes the first high voltage power distribution module 41 and the second high voltage power distribution module 42.
In order to improve the utilization rate of 1 inner space of controller box, charger module 2 and DC/DC DC power supplier 3 are needed
It is directly anchored on the heat sink of 51 top of radiator, under conditions of meeting integrated manipulator electric property, high voltage power distribution
Module can be arranged with charger module 2, the layering of DC/DC DC power supplier 3 according to actual needs.
In a specific embodiment, the first high voltage power distribution module 41 is set to the DC/DC DC power supply mould
The top of block 3.The box back surface 14, second body side 16 and cabinet front 13 form groove, and described the
Two high voltage power distribution modules 42 are arranged in the groove.In the present embodiment, the second high voltage power distribution module 42 is located at bottom, charging
Machine module 2 and DC/DC DC power supplier 3 are located at middle layer, and the first high voltage power distribution module 41 is located at upper layer, to utilize well
Space inside controller box 1.
In an alternate embodiment, the second high voltage power distribution module 42 is set to by box back surface 14, second
In the groove that body side 16 and cabinet front 13 are formed, the first high voltage power distribution module 41 is set to the second high voltage power distribution module
42 tops.
In another alternate embodiment, the first high voltage power distribution module 41 is set to the DC/DC direct current
The top of source module 3, the second high voltage power distribution module 42 are set to the top of charger module 2.
Preferably, the electric interfaces of the air-cooled three-in-one integrated manipulator are integrated in the cabinet of the controller box 1
Front 13, referring to shown in attached drawing 3, the electric interfaces include: to control line interface, alternating-current charging interface, cold interface, warm wind to connect
Mouth, air-conditioning interface, motor-interface, battery-interface, fast charge-interface, battery+interface, motor+interface, fast charge+interface, 24V+
Interface and 24V- interface.
Preferably, the two sides of controller box lower part are each provided with two installation branch angles 7, for pacifying the integrated manipulator
It is attached on car body.Referring to shown in Fig. 6, when installation, air-cooled three-in-one integrated manipulator is arranged in by chassis controller bracket
Under-seat identifies connection wiring harness after vehicle is debugged according to controller electric interfaces and powers on realization control function.
Air-cooled three-in-one integrated manipulator described in the utility model, controller box are designed to that top is completely open, lower section
Local openings, unilateral closed stepped construction, increase can utilize space, convenient for assembling；Box house original part Highgrade integration,
Box house increases frame structure, increases the space utilization rate of vertical direction to reduce package size；Radiator air passage air inlet
Area is big, and whole heat radiator fins have constant flow rate air-flow to pass through, and realizes the peak use rate of fan heat exchange, improves heat dissipation effect
Rate；Electrical component standardization, generalization, interchangeability are high；Good seal performance, degree of protection are high；Complete machine structure simplification, light weight
Change, achievees the purpose that energy saving loss of weight；It is easy to operate, connector plug and pull under power blackout situation, installation, maintenance convenience.
It should be understood by those ordinary skilled in the art that: the discussion of any of the above embodiment is exemplary only, not
It is intended to imply that the scope of the present disclosure (including claim) is limited to these examples；Under the thinking of the utility model, the above reality
Applying can also be combined between the technical characteristic in example or different embodiments, and step can be realized with random order, and be deposited
In many other variations of the different aspect of the utility model as described above, for simplicity, they are not provided in details.
The embodiments of the present invention are intended to cover fall into all such within the broad range of appended claims
Replacement, modifications and variations.Therefore, within the spirit and principle of the utility model, any omission for being made, modification, equivalent
Replacement, improvement etc., should be included within the scope of protection of this utility model.
Claims (10)
1. a kind of air-cooled three-in-one integrated manipulator characterized by comprising controller box and layering are set to the control
Charger module, DC/DC DC power supplier, high voltage power distribution module and the cooling system of device box house processed；The cooling
System is located at the lower layer inside the controller box, and the cooling system includes radiator and radiator air passage, the heat dissipation
The first ventilation opening and the second ventilation opening is respectively set in device air duct both ends；The charger module, the DC/DC DC power supplier
It is fixed on the top of the radiator；The controller box is internally provided with frame structure, for fixing the high voltage power distribution
Module.
2. air-cooled three-in-one integrated manipulator according to claim 1, which is characterized in that opened at the top of the controller box
If upper opening, upper cover is mounted on the top of the controller box and covers the upper opening；The controller box lower part is set
Set under shed, the portion bottom surface of the radiator, first ventilation opening, second ventilation opening and radiator first side
It is exposed to the outside of the controller box；The under shed is provided with side cover plate, and the side cover plate covers the radiator
Portion bottom surface and the radiator first side.
3. air-cooled three-in-one integrated manipulator according to claim 2, which is characterized in that be arranged at first ventilation opening
There is fan, fan guard is installed on the outside of the fan；The radiator top close to first ventilation opening is provided with through-hole,
For realizing the harness cabling of fan connector.
4. air-cooled three-in-one integrated manipulator according to claim 2, which is characterized in that the charger module is close to institute
The box back surface and the first body side of controller box are stated, the DC/DC DC power supplier is close to the controller box
Cabinet front and first body side, the charger module and the DC/DC DC power supplier be fixed on described
On heat sink above radiator.
5. air-cooled three-in-one integrated manipulator according to claim 4, which is characterized in that the high voltage power distribution module includes
First high voltage power distribution module and the second high voltage power distribution module, the first high voltage power distribution module are set to the DC/DC direct current
The top of power module；The box back surface, the second body side and the cabinet it is positive it is internal form groove, described the
Two high voltage power distribution modules are arranged in the groove.
6. air-cooled three-in-one integrated manipulator according to claim 1, which is characterized in that the air-cooled three-in-one integrated control
The electric interfaces of device processed are integrated in the cabinet front of the controller box, and the electric interfaces include: control line interface, exchange
Charging interface, cold interface, warm wind interface, air-conditioning interface, motor-interface, battery-interface, fast charge-interface, battery+interface,
Motor+interface, fast charge+interface, 24V+ interface and 24V- interface.
7. air-cooled three-in-one integrated manipulator according to claim 2, which is characterized in that setting elasticity inside the upper cover
Sealing joint strip.
8. air-cooled three-in-one integrated manipulator according to claim 2, which is characterized in that the radiator and the control
The junction of device cabinet is arranged sealing structure, and the sealing structure includes seal groove and the sealing that is arranged in the seal groove
Circle.
9. air-cooled three-in-one integrated manipulator according to claim 1, which is characterized in that the controller box lower part is set
It is equipped with installation branch angle.
10. air-cooled three-in-one integrated manipulator according to claim 2, which is characterized in that be provided on the side cover plate
Grounding point.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820683834.0U CN208484557U (en) | 2018-05-09 | 2018-05-09 | A kind of air-cooled three-in-one integrated manipulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820683834.0U CN208484557U (en) | 2018-05-09 | 2018-05-09 | A kind of air-cooled three-in-one integrated manipulator |
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| Publication Number | Publication Date |
|---|---|
| CN208484557U true CN208484557U (en) | 2019-02-12 |
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| CN201820683834.0U Active CN208484557U (en) | 2018-05-09 | 2018-05-09 | A kind of air-cooled three-in-one integrated manipulator |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112752474A (en) * | 2020-10-30 | 2021-05-04 | 天津七所精密机电技术有限公司 | Wetting modification processing method for case body and high-protection reinforced electronic equipment |
-
2018
- 2018-05-09 CN CN201820683834.0U patent/CN208484557U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112752474A (en) * | 2020-10-30 | 2021-05-04 | 天津七所精密机电技术有限公司 | Wetting modification processing method for case body and high-protection reinforced electronic equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200623 Address after: 100076 Beijing, Fengtai District, South Road, No. 1, Patentee after: BEIJING INSTITUTE OF SPACE LAUNCH TECHNOLOGY Address before: 4003, room 2, building 17, South Yongchang Road, Beijing economic and Technological Development Zone, Beijing, Daxing District 100076, China Patentee before: AEROSPACE NEW LONG MARCH ELECTRIC VEHICLE TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right |