CN208472573U - A kind of inherent stress mud-jacking system with automatic detection device - Google Patents
A kind of inherent stress mud-jacking system with automatic detection device Download PDFInfo
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- CN208472573U CN208472573U CN201820780348.0U CN201820780348U CN208472573U CN 208472573 U CN208472573 U CN 208472573U CN 201820780348 U CN201820780348 U CN 201820780348U CN 208472573 U CN208472573 U CN 208472573U
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Abstract
A kind of inherent stress mud-jacking system with automatic detection device: including high-speed stirred cement slurry preparing barrel, stir at low speed slurry storing tank, automatical feeding system, pneumatic mortar machine and have stock inlet, the prefabricated components mold of grout outlet, it is characterized by: the inherent stress mud-jacking system further includes automatic control console, the high-speed stirred cement slurry preparing barrel includes feed inlet, discharge port and detection mouth, the automatical feeding system is connect with feed inlet, the detection mouth is equipped with the first water-cement ratio detection device, the slurry storing tank that stirs at low speed is connect with pneumatic mortar machine, the pneumatic mortar machine is equipped with and stock inlet connecting pipe two, the pipeline two is equipped with concrete flow quantity meter, the grout outlet is connected with moderate-speed mixer slurry bucket by pipeline three, the moderate-speed mixer slurry bucket is equipped with the second water-cement ratio detection device, the mixing mouth is equipped with recasting feeding device, it is described go out Material mouth and outlet be equipped with autocontrol valve, the autocontrol valve with stir at low speed slurry storing tank pass through pipeline four connect.
Description
Technical field
For overcome the deficiencies in the prior art, a kind of prestressing force with prefabricated components Mold Making provided by the utility model
Mud jacking system.
Background technique
Currently, the method used has construction Technology of Vacuum Grouting and systemic circulation pressure when bridge prestress pore channel mud jacking is constructed
Two kinds of engineering methods of construction technology are starched, bridge prestress pore channel squeezing quality plays key to the durability of highway bridge prestressed structure
Property effect.But mud jacking construction site artificially detect grouting material water-cement ratio construction it is very inconvenient, it is time-consuming and laborious, therefore, design one
The fixation device of easy to use, the time saving and energy saving live random detection water-cement ratio of kind, is the current technical issues that need to address.
Utility model content
For overcome the deficiencies in the prior art, a kind of prestressing force with prefabricated components Mold Making provided by the utility model
Mud jacking system.
The technical scheme adopted by the utility model to solve the technical problem is as follows:
A kind of inherent stress mud-jacking system with automatic detection device: including high-speed stirred cement slurry preparing barrel, stir at low speed slurry storing tank,
Automatical feeding system, pneumatic mortar machine and the prefabricated components mold with stock inlet, grout outlet, the inherent stress mud-jacking system are also wrapped
Automatic control console is included, the high-speed stirred cement slurry preparing barrel includes feed inlet, discharge port and detection mouth, and the automatical feeding system is set
It sets on high-speed stirred slurrying barrel rim and is connect with feed inlet, the detection mouth of the high-speed stirred cement slurry preparing barrel is equipped with and automatic control
First water-cement ratio detection device of platform connection processed, the discharge port are equipped with autocontrol valve, the high-speed stirred cement slurry preparing barrel
Autocontrol valve with stir at low speed slurry storing tank and connect by pipeline one, the slurry storing tank that stirs at low speed is connect with pneumatic mortar machine,
The pneumatic mortar machine, which is equipped with, is equipped with the coagulation soil flow connecting with automatic control console with stock inlet connecting pipe two, the pipeline two
Meter, the grout outlet are connected with moderate-speed mixer slurry bucket by pipeline three, and the moderate-speed mixer slurry bucket includes import, goes out
Mouth, mixing mouth and detection material mouth, the detection material mouth of the moderate-speed mixer slurry bucket are equipped with connect with automatic control console second
Water-cement ratio detection device, the mixing mouth are equipped with the recasting feeding device that connect with automatic control console, same in the outlet
Equipped with autocontrol valve, the autocontrol valve of the moderate-speed mixer slurry bucket with stir at low speed slurry storing tank and connected by pipeline four
It connects.
In the present invention, the automatical feeding system includes storage bin, water inlet pipe, and the recasting feeding device shares
The storage bin and water inlet pipe of automatical feeding system.
In the present invention, the concrete flow quantity meter includes pressure gauge.
In the present invention, the first water-cement ratio detection device, the second water-cement ratio detection device have respectively included inspection
Xylometer and into and out of concrete grout mouth, it is described to be equipped with circulating pump, the first water-cement ratio detection device into concrete grout mouth
It is connect by circulating pump with high-speed stirred cement slurry preparing barrel, the second water-cement ratio detection device is by circulating pump and stirs at low speed storage slurry
Bucket connects, and weighing sensor is equipped in the detection container inside, and the grout outlet of the detection container is equipped with discharge pipe.
In the present invention, the side for stirring at low speed bucket is equipped with overflow port, and the overflow port is equipped with and oneself
The capacity checking apparatus of dynamic console connection, the capacity checking apparatus include weight sensor, connect with weight sensor
Alarm and the sparge pipe for washing away weight sensor.
The beneficial effects of the utility model are: automatic charging, Automatic pulp making, automatic mud jacking etc. may be implemented in the utility model
Whether qualified function can also detect concrete grout automatically, and pulping efficiency is faster, and effects on slurry making is more preferable；It can also be making
It is re-worked with rear extra concrete grout, allows to recycle, improve service efficiency.Stirring at low speed slurry storing tank
On capacity checking apparatus, can effectively prevent into stir at low speed slurry storing tank concrete grout it is excessively high, high degree of automation,
It is effectively reduced cost of labor.
Detailed description of the invention
The present invention will be further described with embodiment with reference to the accompanying drawing:
Fig. 1 is the structural schematic diagram of the present embodiment.
Specific embodiment
It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer
Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described.
Referring to Fig.1, a kind of inherent stress mud-jacking system with automatic detection device, including high-speed stirred cement slurry preparing barrel 1, low speed stir
Mix slurry storing tank 2, automatical feeding system 3, pneumatic mortar machine 4 and the prefabricated components mold 5 with stock inlet, grout outlet, it is described pre- to answer
Forcing slurry system further includes the automatic control console 6 that connection controls all components, and automatic control console 6 is arranged in automatical feeding system 3
Side on, automatic control console 6 includes for showing the display module of real-time control data, for connecting the control for controlling whole components
Molding block, data transmission module, and the control keyboard for manually controlling is additionally provided in control module.High-speed stirred cement slurry preparing barrel
1 includes feed inlet, discharge port and detection mouth, and automatical feeding system 3 is arranged on 1 side of high-speed stirred cement slurry preparing barrel and and feed inlet
Connection.The detection mouth of high-speed stirred cement slurry preparing barrel 1 is equipped with the first water-cement ratio detection device 7 for connecting with automatic control console 6, and
The discharge port of high-speed stirred cement slurry preparing barrel 1 is equipped with the autocontrol valve 61 for controlling output concrete grout state, high-speed stirring
The autocontrol valve 61 of mixing slurry bucket 1 with stir at low speed slurry storing tank 2 and connect by pipeline 1.It is logical to stir at low speed slurry storing tank 2
It crosses connecting pipe to connect with pneumatic mortar machine 4, and the other end of pneumatic mortar machine 4 is equipped with and stock inlet connecting pipe 2 82, pipeline two
82 are equipped with the concrete flow quantity meter 9 connecting with automatic control console 6, include pressure gauge, coagulation soil flow in concrete flow quantity meter 9
Meter can be monitored in real time into the number of concrete grout in prefabricated components mold 5 and the pressure of concrete grout, in pipeline two
The electric pressure-regulating valve 62 connecting with automatic control console 6 is additionally provided on 82, for adjusting the pressure of concrete grout.
Further, grout outlet is connected with moderate-speed mixer slurry bucket 10 by pipeline 3 83, on moderate-speed mixer slurry bucket 10
Including import, outlet, mixing mouth and detection material mouth.Further, it is equipped with and oneself in the detection mouth of moderate-speed mixer slurry bucket 10
The second water-cement ratio detection device 71 that dynamic console 6 connects.Likewise, mixing mouth is equipped with the weight connecting with automatic control console 6
Feeding device 101 processed.Further, the autocontrol valve 61 of control output concrete grout state is again provided in outlet, and
The autocontrol valve of moderate-speed mixer slurry bucket 10 with stir at low speed slurry storing tank 2 and connect by pipeline 4 84.
In above-mentioned high-speed stirred cement slurry preparing barrel 1, moderate-speed mixer slurry bucket 10 and stir at low speed in slurry storing tank 2, their work
With and internal structure it is all different, especially for ready-mixed concrete slurry stirring blade.High-speed stirred cement slurry preparing barrel 1 is mainly used
In quick mixing material, so the stirring blade revolving speed of high-speed stirred cement slurry preparing barrel 1 can be very high, the stirring of high-speed stirred cement slurry preparing barrel 1
Blade is rodlike paddle, and rodlike paddle is arranged on agitating shaft by least four row's poles, four row's pole spirals, and row circle
It include at least ten poles on stick.The mixing speed of this paddle is fast, can quickly and efficiently stir concrete grout
It mixes.And moderate-speed mixer slurry bucket 10 is intended merely to the concrete after recasting use, so the paddle of moderate-speed mixer slurry bucket 10
Piece revolving speed is inferior to the stirring blade revolving speed of high-speed stirred cement slurry preparing barrel 1, and the stirring blade of moderate-speed mixer slurry bucket 10 is sheet
Paddle includes that at least two panels helical blade spiral setting forms on agitating shaft on sheet paddle, can be in moderate-speed mixer
Slurry is come into full contact with and is stirred after 10 added material of slurry bucket.It is mainly used for likewise, stirring at low speed slurry storing tank 2
Store concrete grout.It is netted paddle in the stirring blade for stirring at low speed slurry storing tank 2, netted stirring blade is indulged by least four
It laterally mixes leaf to leaf and at least four is mixed and is interwoven, netted stirring blade is arranged along agitating shaft axial-rotation.Netted paddle
Uniform infiltration can be carried out to the slurry on blade, leak concrete grout uniformly and be stirred in slurry bucket, make to enter pre-
The mixed performance of the concrete grout of element mold 5 processed is more preferable, and further, the stirring blade revolving speed for stirring at low speed slurry storing tank 2 is low
In the stirring blade revolving speed of moderate-speed mixer slurry bucket 10.
In the present embodiment, in automatical feeding system 3 include storage bin, water inlet pipe, and with moderate-speed mixer slurry bucket
The recasting feeding device 101 of 10 connections shares the storage bin and water inlet pipe of automatical feeding system 3, and above structure can effectively subtract
The occupied space of few all parts.
The basic structure of above-mentioned the first water-cement ratio detection device, the second water-cement ratio detection device is the same, they
Respectively included detection container and into concrete grout mouth, go out concrete grout mouth.Further, it is equipped with and follows into concrete grout mouth
Ring pump, the first water-cement ratio detection device 7 are connect by circulating pump with high-speed stirred cement slurry preparing barrel 1, the second water-cement ratio detection device 71
It is connect by circulating pump with moderate-speed mixer slurry bucket 10.First water-cement ratio detection device 7 and the second water-cement ratio detection device 71 are logical
It crosses circulating pump to be extracted into detection container inside concrete grout, carries out coagulation using weighing sensor is equipped in detection container inside
The water-cement ratio of soil paste detects, and the concrete grout detected drains back into middling speed equipped with discharge pipe by the grout outlet of detection container and stirs
It mixes in slurry bucket 10 or high-speed stirred cement slurry preparing barrel 1.
Further, the concrete grout in slurry storing tank 2 is stirred at low speed more than the capacity for stirring at low speed slurry storing tank 2 to avoid enter into
Range is equipped with overflow port on the side for stirring at low speed slurry storing tank 2, and is equipped on overflow port and connect with automatic control console 6
Capacity checking apparatus 21, include in capacity checking apparatus 21 weight sensor, the alarm that is connect with weight sensor with
And wash away the sparge pipe of weight sensor.Slurry storing tank 2 is stirred at low speed when being higher than into the concrete grout stirred at low speed in slurry storing tank 2
Overflow port when, extra concrete grout is flowed out from overflow port, and triggers weight sensor by alarm signal an alert,
Alarm signal is fed back into automatic control console 6, and automatic control console 6 automatically controls moderate-speed mixer slurry by autocontrol valve 61
Whether bucket 10 and high-speed stirred cement slurry preparing barrel 1 input concrete grout to stirring at low speed in slurry storing tank 2, and sparge pipe washes away after alarm
Weight sensor clears up the concrete grout on weight sensor, and the concrete grout that overflow goes out is flowed back to and stirs at low speed slurry storing tank 2
It is interior.
The working principle of the utility model are as follows: automatical feeding system 3 inputs raw material progress into high-speed stirred cement slurry preparing barrel 1
Mixed at high speed makes it become concrete grout, the concrete grout in high-speed stirred cement slurry preparing barrel 1, needs to detect dress in the first water-cement ratio
Set on 7 whether water-cement ratio is qualified in detection concrete grout；Concrete grout qualification then passes through autocontrol valve 61 to stirring at low speed
Slurry storing tank 2 exports concrete grout, unqualified then to add material requested by automatical feeding system 3, continues mixed at high speed, and
The concrete grout detected in the first water-cement ratio detection device 7 can be drained back into high-speed stirred cement slurry preparing barrel 1 by discharge pipe；
Qualified concrete grout is input to stir at low speed in slurry storing tank 2 and exported by pneumatic mortar machine 4 to prefabricated components mold 5, is output to
The concrete grout of prefabricated components mold 5 largely stays in prefabricated components mold 5, and redundance is output to moderate-speed mixer slurry bucket
In 10；Concrete grout in moderate-speed mixer slurry bucket 10 can be detected by the second water-cement ratio detection device 71, after detecting use
Whether the ratio of mud of concrete grout is qualified, and it is defeated to slurry storing tank 2 is stirred at low speed that concrete grout qualification then passes through autocontrol valve 61
Concrete grout out, it is unqualified that material requested is then added by recasting feeding device 101, continue middling speed mixing, likewise, detection
Complete concrete grout can be drained back by discharge pipe in moderate-speed mixer slurry bucket 10, and it is qualified to detect in moderate-speed mixer slurry bucket 10
Concrete grout be input to and stir at low speed in slurry storing tank 2, reuse.
Above description is merely a prefered embodiment of the utility model, as long as realizing the utility model with essentially identical means
The technical solution of purpose belongs within the protection scope of the utility model.
Claims (5)
1. a kind of inherent stress mud-jacking system with automatic detection device, including high-speed stirred cement slurry preparing barrel (1), stir at low speed slurry storing tank
(2), automatical feeding system (3), pneumatic mortar machine (4) and the prefabricated components mold (5) with stock inlet, grout outlet, feature exists
In: the inherent stress mud-jacking system further includes the automatic control console (6) that connection controls all components, the high-speed stirred cement slurry preparing barrel
It (1) include feed inlet, discharge port and detection mouth, the automatical feeding system (3) is arranged on high-speed stirred cement slurry preparing barrel (1) side
And connect with feed inlet, the detection mouth of the high-speed stirred cement slurry preparing barrel (1) is equipped with the first water connecting with automatic control console (6)
For glue than detection device (7), the discharge port is equipped with autocontrol valve (61), the high-speed stirred cement slurry preparing barrel (1) it is automatic
Control valve (61) with stir at low speed slurry storing tank (2) and connect by pipeline one (81), it is described to stir at low speed slurry storing tank (2) and mud jacking
Machine (4) connection, the pneumatic mortar machine (4) be equipped with into stock inlet connecting pipe two (82), the pipeline two (82) be equipped with
The concrete flow quantity meter (9) of automatic control console (6) connection, the grout outlet are connected with moderate-speed mixer slurry by pipeline three (83)
Bucket (10), the moderate-speed mixer slurry bucket (10) include import, outlet, mixing mouth and detection material mouth, the moderate-speed mixer slurry
The detection material mouth of bucket (10) is equipped with the second water-cement ratio detection device (71) connecting with automatic control console (6), the mixing mouth
It is equipped with the recasting feeding device (101) connecting with automatic control console (6), is again provided with autocontrol valve in the outlet
(61), the autocontrol valve of the moderate-speed mixer slurry bucket (10) with stir at low speed slurry storing tank (2) and connect by pipeline four (84).
2. a kind of inherent stress mud-jacking system with automatic detection device according to claim 1, it is characterised in that: it is described from
Dynamic feeding system (3) include storage bin, water inlet pipe, and recasting feeding device (101) shares the storing of automatical feeding system (3)
Storehouse and water inlet pipe.
3. a kind of inherent stress mud-jacking system with automatic detection device according to claim 1, it is characterised in that: described mixed
Solidifying soil flow meter (9) include pressure gauge.
4. a kind of inherent stress mud-jacking system with automatic detection device according to claim 1, it is characterised in that: described
One water-cement ratio detection device, the second water-cement ratio detection device have respectively included detection container and into and out of concrete grout mouths, described
It is equipped with circulating pump into concrete grout mouth, the first water-cement ratio detection device (7) passes through circulating pump and high-speed stirred cement slurry preparing barrel
(1) it connects, the second water-cement ratio detection device (71) is connect by circulating pump with slurry storing tank (2) is stirred at low speed, the detection
Weighing sensor is equipped in container inside, the grout outlet of the detection container is equipped with discharge pipe.
5. a kind of inherent stress mud-jacking system with automatic detection device according to claim 1, it is characterised in that: described low
The side of fast agitator is equipped with overflow port, and the overflow port is equipped with the capacity checking apparatus connecting with automatic control console (6)
(21), the capacity checking apparatus (21) includes weight sensor, the alarm connecting with weight sensor and washes away weight
The sparge pipe of sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820780348.0U CN208472573U (en) | 2018-05-23 | 2018-05-23 | A kind of inherent stress mud-jacking system with automatic detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820780348.0U CN208472573U (en) | 2018-05-23 | 2018-05-23 | A kind of inherent stress mud-jacking system with automatic detection device |
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| Publication Number | Publication Date |
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| CN208472573U true CN208472573U (en) | 2019-02-05 |
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| CN201820780348.0U Active CN208472573U (en) | 2018-05-23 | 2018-05-23 | A kind of inherent stress mud-jacking system with automatic detection device |
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- 2018-05-23 CN CN201820780348.0U patent/CN208472573U/en active Active
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