CN208467243U - A kind of automatic aluminum water casting machine - Google Patents

Abstract

The utility model relates to aluminium ingot production technical fields, a kind of automatic aluminum water casting machine, including driving mechanism, mainshaft mechanism, translation mechanism, elevating mechanism, into water-drainage mechanism and control system, control system includes touch screen, PLC controller and servo-system, casting whole-process automatic control, casting is stablized, stable product quality, labor intensity is low, production safety, and it is able to solve worker's shortage of skillfully casting in production process, the situation that cost of labor rises, the cast product of high quality can be obtained, the waste for avoiding molten aluminum guarantees the safety of casting process；Mitigate labor intensity of workers, reduce casting risk, improve the production efficiency of enterprise, again due to reducing recruitment quantity, aluminium gas substantially reduces the detrimental extent that human body generates in quantity when also allowing for casting, the automation casting for manually realizing various aluminium, copper, iron and molten steel can be substituted, the utility model novel design is practical.

Description

A kind of automatic aluminum water casting machine

Technical field

The utility model relates to aluminium ingot production technical field, especially one kind can reduce artificial quantity, mitigate worker's labor Fatigue resistance, a kind of automatic aluminum water casting machine for reducing casting risk, improving enterprises production efficiency.

Background technique

During aluminum water hand teeming, pole is required to operator's constitution, qualification, human factor, pouring type Height, attention will be concentrated very much, and the aluminium gas that when casting generates seriously affects the lung health of human body, can be directly entered the interior of lung Portion works long hours and will cause lung's hardening, the molten aluminum that lung's anoxic allows people to have difficulty in breathing, and generates in casting process Easily it is splashed on human body, it is careless slightly in production process just to will appear quality accident and safety accident.A kind of automatic aluminium Water casting machine casting whole-process automatic control, casting are stablized, and stable product quality, labor intensity is low, production safety, and is able to solve The situation that the worker that skillfully casts in production process is short, cost of labor rises, can obtain the cast product of high quality, avoid aluminium The waste of liquid guarantees the safety of casting process；Mitigate labor intensity of workers, reduce casting risk, improves the production effect of enterprise Rate, and due to reducing recruitment quantity, the detrimental extent that human body generates drops in aluminium gas significantly in quantity when also allowing for casting It is low.

Utility model content

To solve the above-mentioned problems, a kind of automatic aluminum water casting machine of the utility model is by using driving mechanism, main shaft machine Structure, translation mechanism, elevating mechanism, into water-drainage mechanism and control system, provide it is a can substitute it is artificial, realize various aluminium, copper, The automation casting special equipment of iron and molten steel.

The technical scheme adopted by the utility model is

A kind of automatic aluminum water casting machine mainly include driving mechanism, mainshaft mechanism, translation mechanism, elevating mechanism, into Water-drainage mechanism and control system, control system include touch screen, PLC controller and servo-system, and driving mechanism has on two Track, two aluminum water holding furnaces and four moulding sandboxs with longitudinal arrangement on the ground between two upper rails are main It will be by spindle support plate, main shaft guide rail, main shaft backing plate I, main shaft backing plate II, main shaft through slot, main shaft backing plate III, main shaft optical axis branch Hold seat, main shaft optical axis, main shaft screw mandrel support seat I, main shaft screw rod, main shaft screw rod fulcrum bearing II, spindle servo electric machine, principal axis coupling Device, main shaft worm reduction gear, main shaft speed reducer supporting block, main shaft backing plate IV, main shaft supporting seat stablize block, idler wheel I, idler wheel I axis, Translate support plate, four rolling II bearing support block, trapezoidal support plate, feed screw nut, feed screw nut's supporting block, the support of idler wheel 1 Block, link block, idler wheel II axis and idler wheel II form mainshaft mechanism；Mainly by stepper motor I, motor supporting base, small lead screw, small light Axis, support plate, supporting plate I, roller shaft, big feed screw nut, big roller, big roller fixed block, small optical axis support base, small lead screw spiral shell It is mother, nut fixed block, supporting plate II, trundle fixed block, trundle, big optical axis fixed block, big optical axis, big lead screw support base, big Lead screw and big feed screw nut fixed block form translation mechanism；Mainly by support frame, fagging, sliding block, roller support, optical axis support, Feed screw nut's fixed block, screw rod, optical axis, screw rod support, chain, sprocket wheel I, servo motor, axis, idler wheel, motor support plate and chain It takes turns II and forms elevating mechanism；Mainly by stepper motor II, plug support plate, plug stick, aluminum water pot, short lead screw, short optical axis, bottom Plate, aluminum water stew fixed plate, motor fixing plate, optical axis fixed block and plug and form into water-drainage mechanism.Mainshaft mechanism can frame in row Operation above the upper rail of mechanism of car, main shaft guide rail have two and are located above spindle support plate, and main shaft through slot has four And, the equal length of main shaft through slot and main shaft guide rail parallel with main shaft guide rail, main shaft optical axis have four and are respectively positioned on main shaft branch Below fagging, main shaft screw rod connect with main spindle coupling and is located at middle position below spindle support plate, main shaft screw mandrel support seat I It is both secured to below spindle support plate I with main shaft screw rod fulcrum bearing II, two sets of idler wheel II pass through idler wheel II axis, idler wheel II bearing branch Bracer and trapezoidal support plate are connected to above translation support plate, and two sets of idler wheel II are located at translation support plate middle section, and idler wheel I has eight A and be all connected to above translation support plate, idler wheel I can be hung on above four main shaft optical axises and roll, and feed screw nut is located at translation The middle position of support plate and with main shaft screw rod cooperate, when main shaft worm reduction gear by main spindle coupling drive main shaft screw rod revolve , can be by the transmitting of feed screw nut, so that translation support plate integral translation, idler wheel I when turning] matching with main shaft guide rail merges energy Enough it is located above main shaft guide rail and rolls, meanwhile, four rolling II bearing support block is located at sliding in four main shaft through slots；Translation machine There are six the stepper motor I tools of structure, supporting plate I is with two sets, supporting plate II with four sets, and translation mechanism is connected to the flat of mainshaft mechanism Move the lower section of support plate；Both sides are connected with eight big optical axis fixed block below translation support plate, and big optical axis fixed block is connected with flat Two capable big optical axises, translation support plate following middle position have big lead screw support base, and big lead screw support base is threaded with Big lead screw, big lead screw both ends are respectively connected with stepper motor I；Supporting plate I's is connected with stepper motor I, motor supporting base, small silk on one side Thick stick, small optical axis, support plate and small optical axis support base, support plate are connected in the middle part of supporting plate I, and two small optical axis both ends have small optical axis Support base, two small optical axises pass through support plate, and small lead screw both ends are respectively connected with stepper motor I, and support plate and small threads of lead screw connect It connects, the another side of supporting plate I is connected with roller shaft, big feed screw nut, big roller, big roller fixed block and big feed screw nut and fixes Block, big roller can match rolling with big optical axis, and big lead screw is threadedly engaged with big feed screw nut；The one side of supporting plate II has logical The combination of six trundles, small feed screw nut and nut fixed block, the trundle that too small roller fixed block connects can be with small optical axises It matches rolling and will not slip, small feed screw nut can cooperate with small threads of lead screw；Elevating mechanism shares four sets and connects respectively It is connected to the lower section of four sets of supporting plate II of translation mechanism, servo motor screw is connected to motor support plate, and motor support crab bolt is solid Due to support frame, feed screw nut's fixed block is matched on screw rod, and the both ends of screw rod have screw rod support, screw rod support and support frame Screw connection, two optical axises are parallel with screw rod and both sides positioned at screw rod, and sliding block can slide on optical axis, the both ends of optical axis and Optical axis support is fixed, and optical axis support is fixedly connected with support frame, and idler wheel can be rolled in roller support front end, and roller support is located at It is connect between screw rod and optical axis and with support frame screw, fagging, sliding block and feed screw nut's fixed block screw link into an integrated entity, sprocket wheel I is fixed on servo motor output shaft, and sprocket wheel II is fixed on screw rod one end, sprocket wheel I and sprocket wheel II by chain drive, when servo electricity When machine rotates forward, sprocket wheel is rotated forward, and is driven screw rod to rotate forward, is moved downward fagging, when servo motor reversion, then enables to fagging It moves upwards；Four sets are shared into water-drainage mechanism and are connected to the fagging of four sets of elevating mechanisms, motor fixing plate by bottom plate respectively It stews fixed plate with aluminum water to be connected to above and below bottom plate one side, stepper motor II is fixed on motor fixing plate and output Downward, short lead screw and stepper motor II output shaft are coaxially connected for axis, and two short optical axis is parallel with short lead screw and both ends are respectively positioned on electricity Between machine fixed plate and plug support plate, one end of connection plug stick below plug support plate, the other end of plug stick has stifled Head, aluminum water, which stews outside and is connected to aluminum water, stews fixed plate, and aluminum water stews upper opening, lower section has injection hole, when plug stick is to moving down When moving in place, plug can block the injection hole of aluminum water pot.

Utilize a kind of method and step that automatic aluminum water casting machine is cast are as follows:

One, clicks the switch for opening driving mechanism on the touch screen of control system, and driving is longitudinally transported along two upper rails Row, so that shutting down driving mechanism between two aluminum water holding furnaces that mainshaft mechanism is rest on the ground；

Two, click the switch for opening translation mechanism, and translation mechanism is laterally run below mainshaft mechanism, so that first row Two aluminum waters stew the surface for resting on the ground two aluminum water holding furnaces；

Three, which are clicked, opens first row into water-drainage mechanism, promotes two plug sticks of first row, stews two aluminum waters stifled Head leaves injection hole, so that the injection hole that two aluminum waters of first row stew lower section is opened；

Four, click the switch for opening first row elevating mechanism, and two aluminum waters of first row stew decline, until aluminum water stews lower section Injection hole be located at the lower section of aluminum water liquid level, enable to aluminum water to stew the injection hole of lower section through aluminum water, inject two from the bottom up A aluminum water stews；

Two aluminum waters of five, first rows stew after obtaining enough aluminum water requirements, and click is opened into water-drainage mechanism, make plug Stick moves down, until plug blocks the injection hole of aluminum water pot；

Six, click the switch for opening first row elevating mechanism, are lifted up two aluminum waters equipped with aluminum water of first row It stews；

Seven, which are clicked, opens translation mechanism, so that two aluminum waters pot of secondary series rest on the ground two aluminum water holding furnaces Surface；

Eight, which are clicked, opens secondary series into water-drainage mechanism, promotes two plug sticks of secondary series, stews two aluminum waters stifled Head leaves injection hole, so that the injection hole that two aluminum waters of secondary series stew lower section is opened；

Nine, click the switch for opening secondary series elevating mechanism, and two aluminum waters of secondary series stew decline, until aluminum water stews lower section Injection hole be located at the lower section of aluminum water liquid level, enable to aluminum water to stew the injection hole of lower section through aluminum water, inject two from the bottom up A aluminum water stews；

Two aluminum waters of ten, secondary series stew after obtaining enough aluminum water requirements, and click is opened into water-drainage mechanism, make plug Stick moves down, until plug blocks the injection hole of aluminum water pot；

11, click the switch for opening secondary series elevating mechanism, are lifted up two aluminium equipped with aluminum water of secondary series Water stews；

12, click the switch of the switch and translation mechanism of opening mainshaft mechanism, will be filled with four aluminium of required aluminum water Water stews the top for being moved to four moulding sandboxs on ground；

13, click the switch for opening first row and secondary series elevating mechanism, and the injection hole for making four aluminum waters stew lower section is equal It is aligned the casting gate position of four moulding sandboxs on ground；

14, start into water-drainage mechanism, and four plug sticks are promoted simultaneously, and the aluminum water in four aluminum waters pots is in gravity Under, aluminum water is injected from the casting gate of four moulding sandboxs；

It after 15, complete all operations, can be resetted by complete machine reset button on point touching screen, casting next time repeats State step.

The beneficial effects of the utility model are:

The utility model novel design is practical, creative, and whole-process automatic control of casting, casting is stablized, product quality Stablize, labor intensity is low, production safety, and it is short, cost of labor rising to be able to solve the worker that skillfully casts in production process Situation can obtain high quality casting product, avoid the waste of molten aluminum, guarantee the safety of casting process；Mitigate worker's labour Intensity reduces casting risk, improves enterprises production efficiency, reduce recruitment quantity, also allows for aluminium gas when casting and produces to human body Raw detrimental extent substantially reduces in quantity, can substitute the automation casting for manually realizing various aluminium, copper, iron and molten steel.

Detailed description of the invention

It is further illustrated below with reference to the figure of the utility model:

Fig. 1 is the utility model overall perspective view；

Fig. 2 is the utility model front elevation；

Fig. 3 is one of mainshaft mechanism schematic diagram；

Fig. 4 is the two of mainshaft mechanism schematic diagram；

Fig. 5 is the three of mainshaft mechanism schematic diagram；

Fig. 6 is the four of mainshaft mechanism schematic diagram；

Fig. 7 is schematic diagram above translation support plate；

Fig. 8 is translation support plate section below translation mechanism block diagram；

Fig. 9 is translation mechanism schematic diagram；

Figure 10 is to remove schematic diagram after supporting plate I below translation support plate；

Figure 11 is a set of supporting plate I schematic diagram；

Figure 12 is supporting plate II position view；

Figure 13 is supporting plate II enlarged diagram；

Figure 14 is elevating mechanism and into water-drainage mechanism side schematic view；

Figure 15 is the schematic diagram of the support frame connection supporting plate II of elevating mechanism；

Figure 16 is one of organigram of elevating mechanism；

Figure 17 is the two of the organigram of elevating mechanism；

Figure 18 is into water-drainage mechanism schematic diagram；

Figure 19 is plug enlarged diagram.

In figure, 1. spindle support plates, 2. main shaft guide rails, 3. main shaft backing plate I, 4. main shaft backing plate II, 5. main shaft through slots, 6. is main Axle pad plate III, 7. main shaft optical axis support seats, 8. main shaft optical axises, 9. main shaft screw mandrel support seat I, 10. main shaft screw rods, 11. main shaft silks Bar fulcrum bearing II, 12. spindle servo electric machines, 13. main spindle couplings, 14. main shaft worm reduction gears, the support of 15. main shaft speed reducers Block, 16. main shaft backing plate IV, 17. main shaft supporting seats stablize block, and 18. idler wheel I, 19. idler wheel I axis (19), 20. translate support plates, 21. idler wheel II bearing support block, 22. trapezoidal support plates, 23. feed screw nuts, 24. feed screw nut's supporting blocks, 25. idler wheel I support Block, 26. link blocks, 27. idler wheel II axis, 28. idler wheel II, 29. stepper motor I, 30. motor supporting bases, 31. small lead screws, 32. is small Optical axis, 33. support plates, 34. supporting plate I, 35. roller shafts, 36. big feed screw nuts, 37. big rollers, 38. big roller fixed blocks, 39. Small optical axis support base, 40. small feed screw nuts, 41. nut fixed blocks, 42. supporting plate II, 43. trundle fixed blocks, 44. trundles, 45. big optical axis fixed block, 46. big optical axises, 47. big lead screw support bases, 48. big lead screws, 49. big feed screw nut fixed blocks, 50. Support, 51. faggings, 52. sliding blocks, 53. roller supports, 54. optical axis supports, 55. feed screw nut's fixed blocks, 56. screw rods, 57. light Axis, 58. screw rod supports, 59. chains, 60. sprocket wheel I, 61. servo motors, 62. axis, 63. idler wheels, 64. motor support plates, 65. chains Take turns II, 66. stepper motor II, 67. plug support plates, 68. plug sticks, 69. aluminum waters stew, 70. short lead screws, 71. short optical axises, 72. Bottom plate, 73. aluminum waters stew fixed plate, 74. motor fixing plates, 75. optical axis fixed blocks, 76. plugs.

Specific embodiment

If Fig. 1 is the utility model overall perspective view, including driving mechanism, mainshaft mechanism, translation mechanism, elevating mechanism, Into water-drainage mechanism and control system, control system includes touch screen, PLC controller and servo-system, reflects driving mechanism in figure And mainshaft mechanism, driving mechanism have two upper rails, have the two of longitudinal arrangement on the ground between two upper rails A aluminum water holding furnace and four moulding sandboxs, mainshaft mechanism can frame run above the upper rail of driving mechanism.

If Fig. 2 is the utility model front elevation, reflect mainshaft mechanism and the translation mechanism below mainshaft mechanism, lifting Mechanism and into water-drainage mechanism, mainshaft mechanism has outer cover.

If Fig. 3 is one of mainshaft mechanism schematic diagram, idler wheel II (28) matches to merge with main shaft guide rail (2) can be located at main shaft It is rolled above guide rail (2), meanwhile, four rolling II bearing support block (21) is located at sliding in four main shaft through slots (5).

If Fig. 4 is mainshaft mechanism schematic diagram two, the upper surface of reflection spindle support plate, including spindle support plate (1), main shaft Guide rail (2), main shaft backing plate I (3), main shaft backing plate II (4) and main shaft through slot (5), main shaft guide rail (2) have two and are located at main shaft Above, main shaft through slot (5) has four and, main shaft through slot (5) and main shaft guide rail (2) parallel with main shaft guide rail (2) to support plate (1) Equal length.

If Fig. 5 is mainshaft mechanism schematic diagram three, reflect below spindle support plate, including main shaft backing plate III (6), main Axis optical axis support seat (7), main shaft optical axis (8), main shaft screw mandrel support seat I (9), main shaft screw rod (10), main shaft screw rod fulcrum bearing II (11), spindle servo electric machine (12), main spindle coupling (13), main shaft worm reduction gear (14), main shaft speed reducer supporting block (15), Main shaft backing plate IV (16), main shaft supporting seat stablize block (17), and main shaft optical axis (8) has four and is respectively positioned on spindle support plate (1) Lower section, main shaft screw rod (10) connect with main spindle coupling (13) and are located at middle position below spindle support plate (1), main shaft screw rod Support base I (9) and main shaft screw rod fulcrum bearing II (11) is both secured to below spindle support plate I (1).

If Fig. 6 is mainshaft mechanism schematic diagram four, situation after reflection spindle support plate removes reflects other components and main shaft Mechanism position relationship, including it is main shaft optical axis (8), main shaft screw rod (10), idler wheel I (18), idler wheel II bearing support block (21), trapezoidal Support plate (22), feed screw nut (23) and idler wheel II (28), position when feed screw nut (23) and main shaft screw rod (10) cooperate are closed System, meanwhile, positional relationship when cooperating above reflection idler wheel I (18) and main shaft optical axis (8).

If Fig. 7 is schematic diagram above translation support plate, the component that reflection translation support plate (20) connects above, including idler wheel I (18), idler wheel I axis (19), translation support plate (20), four rolling II bearing support block (21), trapezoidal support plate (22), screw rod Nut (23), feed screw nut's supporting block (24), idler wheel I supporting block (25), link block (26), idler wheel II axis (27) and idler wheel II (28), two sets of idler wheel II (28) pass through idler wheel II axis (27), idler wheel II bearing support block (21) and trapezoidal support plate (22) connection Above translation support plate (20), two sets idler wheel II (28) are located at translation support plate (20) middle section, idler wheel I (18) with eight simultaneously It is all connected to above translation support plate (20), idler wheel I (18) can be hung on above four main shaft optical axises (8) and roll, feed screw nut (23) it is located at the middle position of translation support plate (20) and cooperates with main shaft screw rod (10), when main shaft worm reduction gear (14) passes through It, can be by the transmitting of feed screw nut (23), so that translation support when main spindle coupling (13) drives main shaft screw rod (10) rotation Plate (20) integral translation, meanwhile, four rolling II bearing support block (21) is located at sliding in four main shaft through slots (5).

If Fig. 8 is translation support plate section below translation mechanism block diagram, it is equivalent to the flat of mainshaft mechanism and lower section The transition clamping device of telephone-moving structure, translation mechanism are connected to the lower section of the translation support plate (20) of mainshaft mechanism, reflection stepping electricity It is machine I (29), supporting plate I (34), big roller (37), big optical axis fixed block (45), big optical axis (46), big lead screw support base (47), big The relative position of lead screw (48), big feed screw nut fixed block (49).

It is reflection stepper motor I (29), motor supporting base (30), small lead screw (31), small if Fig. 9 is translation mechanism schematic diagram Optical axis (32), support plate (33), supporting plate I (34), big roller (37), small optical axis support base (39), supporting plate II (42), trundle are solid Determine block (43), trundle (44), big optical axis fixed block (45), big optical axis (46), big lead screw support base (47), big lead screw (48) Relative position, there are six stepper motor I (29) tools, and supporting plate I (34) has two sets, and supporting plate II (42) has four sets.

It is a small amount of portion in lower section for translating support plate (20) if Figure 10 is schematic diagram after removing supporting plate I below translation support plate Part schematic diagram reflects the position pass of big optical axis fixed block (45), big optical axis (46), big lead screw support base (47), big lead screw (48) System, translation support plate (20) are connected with eight big optical axis fixed block (45) in both sides below, and big optical axis fixed block (45) is connected with flat The big optical axis (46) of capable two, translation support plate (20) following middle position have big lead screw support base (47), big lead screw support Seat (47) is threaded with big lead screw (48), and big lead screw (48) both ends are respectively connected with stepper motor I (29).

If Figure 11 is a set of supporting plate I schematic diagram, supporting plate I's (34) is connected with stepper motor I (29), motor supporting base on one side (30), small lead screw (31), small optical axis (32), support plate (33) and small optical axis support base (39), support plate (33) are connected to supporting plate I (34) middle part, two small optical axis (32) both ends have small optical axis support base (39), and two small optical axis (32) passes through support plate (33), Small lead screw (31) both ends are respectively connected with stepper motor I (29), and support plate (33) is threadedly coupled with small lead screw (31), supporting plate I (34) Another side be connected with roller shaft (35), big feed screw nut (36), big roller (37), big roller fixed block (38) and big lead screw spiral shell Female fixed block (49), big roller (37) can match rolling with big optical axis (46), big lead screw (48) and big feed screw nut (36) It is threadedly engaged.

If Figure 12 is supporting plate II position view, reflection supporting plate II (42), trundle fixed block (43) and trundle (44) With the positional relationship of supporting plate I (34).

It is a set of supporting plate II (42) component enlarged diagram if Figure 13 is supporting plate II enlarged diagram, supporting plate II's (42) There is six trundles (44) connected by trundle fixed block (43) combination, small feed screw nut (40) and nut to fix on one side Block (41), trundle (44) can be matched with small optical axis (32) rolling and will not slip, small feed screw nut (40) can with it is small Lead screw (31) is threadedly engaged.

It is the partial enlargement diagram of the right view of Fig. 2 if Figure 14 is elevating mechanism and into water-drainage mechanism side schematic view, Elevating mechanism and into water-drainage mechanism altogether with four sets and be connected to translation mechanism four sets of supporting plate II (42) lower section.

If Figure 15 is the schematic diagram of the support frame connection supporting plate II of elevating mechanism, the support frame (50) of elevating mechanism vertically connects It is connected to the lower section of the supporting plate II (42) of translation mechanism.

If Figure 16 is one of the organigram of elevating mechanism, if Figure 17 is the two of the organigram of elevating mechanism, rise Descending mechanism shares four sets and is connected to the lower section of four sets of supporting plate II (42) of translation mechanism, and elevating mechanism includes support frame (50), fagging (51), sliding block (52), roller support (53), optical axis support (54), feed screw nut's fixed block (55), screw rod (56), Optical axis (57), screw rod support (58), chain (59), sprocket wheel I (60), servo motor (61), axis (62), idler wheel (63), motor branch Fagging (64) and sprocket wheel II (65) form elevating mechanism by support frame (50), servo motor (61) and motor support plate (64) Power section, servo motor (61) screw are connected to motor support plate (64), and motor support plate (64) bolt is fixed on support frame (50), by support frame (50), fagging (51), sliding block (52), roller support (53), optical axis support (54), feed screw nut's fixed block (55), the slipper of screw rod (56), optical axis (57), screw rod support (58), axis (62) and idler wheel (63) composition elevating mechanism, silk Stem nut fixed block (55) is matched on screw rod (56), and the both ends of screw rod (56) have screw rod support (58), screw rod support (58) It is connect with support frame (50) screw, two optical axises (57) are parallel with screw rod (56) and are located at the both sides of screw rod (56), sliding block (52) It can be slided on optical axis (57), the both ends and optical axis support (54) of optical axis (57) are fixed, optical axis support (54) and support frame (50) it is fixedly connected, idler wheel (63) can be rolled in roller support (53) front end, and roller support (53) is located at screw rod (56) and light It is connect between axis (57) and with support frame (50) screw, fagging (51), sliding block (52) and feed screw nut's fixed block (55) screw connect It is connected into one, sprocket wheel I (60) is fixed on servo motor output shaft, and sprocket wheel II (65) is fixed on screw rod (56) one end, power section It is driven with slipper by sprocket wheel I (60) and sprocket wheel II (65) chain (59), sprocket wheel I (60) and sprocket wheel II (65) pass through chain (59) it is driven, when servo motor (61) rotate forward, sprocket wheel is rotated forward, and it drives screw rod (56) to rotate forward, moves downward fagging (51), when When servo motor (61) inverts, then fagging (51) is enabled to move upwards, as Figure 17 is able to reflect feed screw nut's fixed block (55) positional relationship between screw rod (56), be able to reflect roller support (53) be located between screw rod (56) and optical axis (57) and It is connect with support frame (50).

It include stepping electricity into water-drainage mechanism if Figure 19 is plug enlarged diagram if Figure 18 is into water-drainage mechanism schematic diagram Machine II (66), plug support plate (67), plug stick (68), aluminum water stew (69), short lead screw (70), short optical axis (71), bottom plate (72), Aluminum water stews fixed plate (73), motor fixing plate (74), optical axis fixed block (75) and plug (76), into water-drainage mechanism share four sets and The fagging (51) of four sets of elevating mechanisms is connected to by bottom plate (72) respectively, motor fixing plate (74) and aluminum water stew fixed plate (73) It is connected to above and below bottom plate (72) one side, stepper motor II (66) is fixed on motor fixing plate (74) and output shaft Downward, short lead screw (70) and stepper motor II (66) output shaft are coaxially connected, two short optical axis (71) is parallel with short lead screw (70), And both ends are respectively positioned between motor fixing plate (74) and plug support plate (67), and plug stick is connected below plug support plate (67) (68) other end of one end, plug stick (68) has plug (76), and aluminum water, which stews, is connected to aluminum water pot fixed plate on the outside of (69) (73), aluminum water stews (69) upper opening, lower section has injection hole, when plug stick (68) moves down in place, plug (76) energy Enough block the injection hole that aluminum water stews (69).

A kind of automatic aluminum water casting machine mainly include driving mechanism, mainshaft mechanism, translation mechanism, elevating mechanism, into Water-drainage mechanism and control system, control system include touch screen, PLC controller and servo-system, and driving mechanism has on two Track, two aluminum water holding furnaces and four moulding sandboxs with longitudinal arrangement on the ground between two upper rails are main It will be by spindle support plate (1), main shaft guide rail (2), main shaft backing plate I (3), main shaft backing plate II (4), main shaft through slot (5), main shaft backing plate III (6), main shaft optical axis support seat (7), main shaft optical axis (8), main shaft screw mandrel support seat I (9), main shaft screw rod (10), main shaft screw rod Fulcrum bearing II (11), spindle servo electric machine (12), main spindle coupling (13), main shaft worm reduction gear (14), main shaft speed reducer branch Bracer (15), main shaft backing plate IV (16), main shaft supporting seat stablize block (17), idler wheel I (18), idler wheel I axis (19), translation support plate (20), four rolling II bearing support block (21), trapezoidal support plate (22), feed screw nut (23), feed screw nut's supporting block (24), Idler wheel I supporting block (25), link block (26), idler wheel II axis (27) and idler wheel II (28) form mainshaft mechanism；Mainly by stepping electricity Machine I (29), motor supporting base (30), small lead screw (31), small optical axis (32), support plate (33), supporting plate I (34), roller shaft (35), Big feed screw nut (36), big roller (37), big roller fixed block (38), small optical axis support base (39), small feed screw nut (40), spiral shell Female fixed block (41), supporting plate II (42), trundle fixed block (43), trundle (44), big optical axis fixed block (45), big optical axis (46), big lead screw support base (47), big lead screw (48) and big feed screw nut fixed block (49) form translation mechanism；Mainly by supporting Frame (50), fagging (51), sliding block (52), roller support (53), optical axis support (54), feed screw nut's fixed block (55), screw rod (56), optical axis (57), screw rod support (58), chain (59), sprocket wheel I (60), servo motor (61), axis (62), idler wheel (63), electricity Machine support plate (64) and sprocket wheel II (65) form elevating mechanism；Mainly by stepper motor II (66), plug support plate (67), plug Stick (68), aluminum water stew (69), short lead screw (70), short optical axis (71), bottom plate (72), aluminum water pot fixed plate (73), motor fixing plate (74), optical axis fixed block (75) and plug (76) are formed into water-drainage mechanism.Mainshaft mechanism can frame in the upper rail of driving mechanism Top operation, main shaft guide rail (2) have two and be located at spindle support plate (1) above, main shaft through slot (5) have four and with master In parallel, the equal length of main shaft through slot (5) and main shaft guide rail (2), main shaft optical axis (8) has four and is respectively positioned on axis rail (2) Below spindle support plate (1), main shaft screw rod (10) connect with main spindle coupling (13) and is located at intermediate below spindle support plate (1) Position, main shaft screw mandrel support seat I (9) and main shaft screw rod fulcrum bearing II (11) are both secured to below spindle support plate I (1), and two sets Idler wheel II (28) is connected to translation support by idler wheel II axis (27), idler wheel II bearing support block (21) and trapezoidal support plate (22) Above plate (20), two sets of idler wheel II (28) are located at translation support plate (20) middle section, and idler wheel I (18) has eight and is all connected to put down It moves above support plate (20), idler wheel I (18) can be hung on above four main shaft optical axises (8) and roll, and feed screw nut (23) is located at flat It moves the middle position of support plate (20) and cooperates with main shaft screw rod (10), when main shaft worm reduction gear (14) passes through main spindle coupling It (13), can be by the transmitting of feed screw nut (23), so that translation support plate (20) is whole when driving main shaft screw rod (10) rotation Translation, idler wheel II (28), which matches to merge to be located above main shaft guide rail (2) with main shaft guide rail (2), to be rolled, meanwhile, four rolling II bearing support block (21) is located at sliding in four main shaft through slots (5)；There are six stepper motor I (29) tools of translation mechanism, support Plate I (34) has four sets with two sets, supporting plate II (42), and translation mechanism is connected under the translation support plate (20) of mainshaft mechanism Side；Translation support plate (20) is connected with eight big optical axis fixed block (45) in both sides below, and big optical axis fixed block (45) is connected with flat The big optical axis (46) of capable two, translation support plate (20) following middle position have big lead screw support base (47), big lead screw support Seat (47) is threaded with big lead screw (48), and big lead screw (48) both ends are respectively connected with stepper motor I (29)；The one of supporting plate I (34) Face is connected with stepper motor I (29), motor supporting base (30), small lead screw (31), small optical axis (32), support plate (33) and small optical axis Support base (39), support plate (33) are connected in the middle part of supporting plate I (34), and two small optical axis (32) both ends have small optical axis support base (39), two small optical axis (32) passes through support plate (33), and small lead screw (31) both ends are respectively connected with stepper motor I (29), support plate (33) it is threadedly coupled with small lead screw (31), the another side of supporting plate I (34) is connected with roller shaft (35), big feed screw nut (36), big Idler wheel (37), big roller fixed block (38) and big feed screw nut fixed block (49), big roller (37) can be with big optical axis (46) phases Cooperation rolls, and big lead screw (48) is threadedly engaged with big feed screw nut (36)；The one side of supporting plate II (42) has solid by trundle Determine the combination of six trundles (44), small feed screw nut (40) and nut fixed block (41) of block (43) connection, trundle (44) energy Enough to match rolling with small optical axis (32) and slip, small feed screw nut (40) can be threadedly engaged with small lead screw (31)；It rises Descending mechanism shares four sets and is connected to the lower section of four sets of supporting plate II (42) of translation mechanism, the connection of servo motor (61) screw In motor support plate (64), motor support plate (64) bolt is fixed on support frame (50), and feed screw nut's fixed block (55) is matched in On screw rod (56), the both ends of screw rod (56) have screw rod support (58), and screw rod support (58) is connect with support frame (50) screw, and two Root optical axis (57) is parallel with screw rod (56) and is located at the both sides of screw rod (56), and sliding block (52) can slide on optical axis (57), light The both ends and optical axis support (54) of axis (57) are fixed, and optical axis support (54) is fixedly connected with support frame (50), and idler wheel (63) can Roller support (53) front end roll, roller support (53) be located between screw rod (56) and optical axis (57) and with support frame (50) spiral shell Nail connection, fagging (51), sliding block (52) and feed screw nut's fixed block (55) screw link into an integrated entity, and sprocket wheel I (60), which is fixed on, to be watched Motor output shaft is taken, sprocket wheel II (65) is fixed on screw rod (56) one end, and sprocket wheel I (60) and sprocket wheel II (65) are passed by chain (59) Dynamic, when servo motor (61) rotate forward, sprocket wheel is rotated forward, and is driven screw rod (56) to rotate forward, is moved downward fagging (51), when servo electricity When machine (61) inverts, then fagging (51) is enabled to move upwards；Four sets are shared into water-drainage mechanism and respectively by bottom plate (72) It is connected to the fagging (51) of four sets of elevating mechanisms, motor fixing plate (74) and aluminum water stew fixed plate (73) and be connected to bottom plate (72) above and below one side, stepper motor II (66) is fixed on motor fixing plate (74) and output shaft downward, short lead screw (70) coaxially connected with stepper motor II (66) output shaft, two short optical axis (71) is parallel with short lead screw (70) and the equal position in both ends Between motor fixing plate (74) and plug support plate (67), one end of connection plug stick (68) below plug support plate (67), The other end of plug stick (68) has plug (76), and aluminum water stews and is connected to aluminum water pot fixed plate (73) on the outside of (69), and aluminum water stews (69) upper opening, lower section have injection hole, and when plug stick (68) moves down in place, plug (76) can block aluminum water Stew the injection hole of (69).

Claims (1)

1. a kind of automatic aluminum water casting machine, including driving mechanism, mainshaft mechanism, translation mechanism, elevating mechanism, into water-drainage mechanism and Control system, control system include touch screen, PLC controller and servo-system, and driving mechanism has two upper rails, between two Two aluminum water holding furnaces and four moulding sandboxs with longitudinal arrangement on ground between item upper rail, mainly by main shaft support Plate (1), main shaft guide rail (2), main shaft backing plate I (3), main shaft backing plate II (4), main shaft through slot (5), main shaft backing plate III (6), main shaft Optical axis support seat (7), main shaft optical axis (8), main shaft screw mandrel support seat I (9), main shaft screw rod (10), main shaft screw rod fulcrum bearing II (11), spindle servo electric machine (12), main spindle coupling (13), main shaft worm reduction gear (14), main shaft speed reducer supporting block (15), Main shaft backing plate IV (16), main shaft supporting seat stablize block (17), idler wheel I (18), idler wheel I axis (19), translation support plate (20), four Idler wheel II bearing support block (21), trapezoidal support plate (22), feed screw nut (23), feed screw nut's supporting block (24), idler wheel I support Block (25), link block (26), idler wheel II axis (27) and idler wheel II (28) form mainshaft mechanism；Mainly by stepper motor I (29), electricity Machine support base (30), small lead screw (31), small optical axis (32), support plate (33), supporting plate I (34), roller shaft (35), big feed screw nut (36), big roller (37), big roller fixed block (38), small optical axis support base (39), small feed screw nut (40), nut fixed block (41), supporting plate II (42), trundle fixed block (43), trundle (44), big optical axis fixed block (45), big optical axis (46), big silk Thick stick support base (47), big lead screw (48) and big feed screw nut fixed block (49) form translation mechanism；Mainly by support frame (50), support Plate (51), sliding block (52), roller support (53), optical axis support (54), feed screw nut's fixed block (55), screw rod (56), optical axis (57), screw rod support (58), chain (59), sprocket wheel I (60), servo motor (61), axis (62), idler wheel (63), motor support plate (64) and sprocket wheel II (65) forms elevating mechanism；Mainly by stepper motor II (66), plug support plate (67), plug stick (68), Aluminum water stews (69), short lead screw (70), short optical axis (71), bottom plate (72), aluminum water pot fixed plate (73), motor fixing plate (74), light Axis fixed block (75) and plug (76) are formed into water-drainage mechanism,

It is characterized in that: mainshaft mechanism can frame run above the upper rail of driving mechanism, main shaft guide rail (2) has two and positions Above in spindle support plate (1), main shaft through slot (5) has four and, main shaft through slot (5) and main shaft parallel with main shaft guide rail (2) The equal length of guide rail (2), main shaft optical axis (8) have four and are respectively positioned below spindle support plate (1), main shaft screw rod (10) with Main spindle coupling (13) connects and is located at middle position below spindle support plate (1), main shaft screw mandrel support seat I (9) and main shaft silk Bar fulcrum bearing II (11) is both secured to below spindle support plate (1), and two sets of idler wheel II (28) pass through idler wheel II axis (27), idler wheel II Bearing support block (21) and trapezoidal support plate (22) are connected to above translation support plate (20), and two sets of idler wheel II (28) are located at translation Support plate (20) middle section, idler wheel I (18) have eight and are all connected to above translation support plate (20), and idler wheel I (18) can be hung Rolled above four main shaft optical axises (8), feed screw nut (23) be located at the middle position of translation support plate (20) and with main shaft silk Bar (10) cooperation can when main shaft worm reduction gear (14) drive main shaft screw rod (10) rotation by main spindle coupling (13) By the transmitting of feed screw nut (23), so that translation support plate (20) integral translation, idler wheel II (28) and main shaft guide rail (2) match Merge to be located above main shaft guide rail (2) and roll, meanwhile, four rolling II bearing support block (21) is located at four main shaft through slots (5) sliding in；There are six stepper motor I (29) tools of translation mechanism, supporting plate I (34) has two sets, supporting plate II (42) is with four Set, translation mechanism are connected to the lower section of the translation support plate (20) of mainshaft mechanism；Translation support plate (20) is connected on both sides below Eight big optical axis fixed block (45), big optical axis fixed block (45) are connected with the big optical axis (46) of parallel two, translate support plate (20) following middle position has big lead screw support base (47), and big lead screw support base (47) is threaded with big lead screw (48), greatly Lead screw (48) both ends are respectively connected with stepper motor I (29)；Supporting plate I's (34) is connected with stepper motor I (29), motor support on one side Seat (30), small lead screw (31), small optical axis (32), support plate (33) and small optical axis support base (39), support plate (33) are connected to support In the middle part of plate I (34), two small optical axis (32) both ends have small optical axis support base (39), and two small optical axis (32) passes through support plate (33), small lead screw (31) both ends are respectively connected with stepper motor I (29), and support plate (33) is threadedly coupled with small lead screw (31), supporting plate I (34) another side is connected with roller shaft (35), big feed screw nut (36), big roller (37), big roller fixed block (38) and big silk Thick stick nut fixed block (49), big roller (37) can match rolling, big lead screw (48) and big feed screw nut with big optical axis (46) (36) it is threadedly engaged；The one side of supporting plate II (42) has six trundle (44) groups connected by trundle fixed block (43) It closes, small feed screw nut (40) and nut fixed block (41), trundle (44) can match rolling with small optical axis (32) and will not It slips, small feed screw nut (40) can be threadedly engaged with small lead screw (31)；Elevating mechanism shares four sets and is connected to translation The lower section of four sets of supporting plate II (42) of mechanism, servo motor (61) screw are connected to motor support plate (64), motor support plate (64) bolt is fixed on support frame (50), and feed screw nut's fixed block (55) is matched on screw rod (56), the both ends tool of screw rod (56) Have screw rod support (58), screw rod support (58) is connect with support frame (50) screw, two optical axises (57) it is parallel with screw rod (56) and Positioned at the both sides of screw rod (56), sliding block (52) can slide on optical axis (57), the both ends and optical axis support (54) of optical axis (57) Fixed, optical axis support (54) is fixedly connected with support frame (50), and idler wheel (63) can be rolled in roller support (53) front end, idler wheel Support (53) is located between screw rod (56) and optical axis (57) and connect with support frame (50) screw, fagging (51), sliding block (52) and Feed screw nut's fixed block (55) screw links into an integrated entity, and sprocket wheel I (60) is fixed on servo motor output shaft, and sprocket wheel II (65) is fixed In screw rod (56) one end, sprocket wheel I (60) and sprocket wheel II (65) are driven by chain (59), when servo motor (61) rotate forward, chain Wheel rotates forward, and drives screw rod (56) to rotate forward, moves downward fagging (51), when servo motor (61) reversion, then enables to support Plate (51) moves upwards；Four sets are shared into water-drainage mechanism and are connected to the fagging of four sets of elevating mechanisms by bottom plate (72) respectively (51), motor fixing plate (74) and aluminum water stew fixed plate (73) and are connected to above and below bottom plate (72) one side, stepping Motor II (66) is fixed on motor fixing plate (74) and output shaft downward, and short lead screw (70) and stepper motor II (66) output shaft are same Axis connection, two short optical axis (71) is parallel with short lead screw (70) and both ends are respectively positioned on motor fixing plate (74) and plug support plate (67) between, the other end of one end of connection plug stick (68) below plug support plate (67), plug stick (68) has plug (76), aluminum water stews and is connected to aluminum water pot fixed plate (73) on the outside of (69), and aluminum water stews (69) upper opening, lower section has injection hole, When plug stick (68) moves down in place, plug (76) can block the injection hole that aluminum water stews (69).