CN115156511A - Metal part casting device capable of reducing bubble amount - Google Patents
Metal part casting device capable of reducing bubble amount Download PDFInfo
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- CN115156511A CN115156511A CN202211092043.8A CN202211092043A CN115156511A CN 115156511 A CN115156511 A CN 115156511A CN 202211092043 A CN202211092043 A CN 202211092043A CN 115156511 A CN115156511 A CN 115156511A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/06—Heating or cooling equipment
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Abstract
The invention discloses a metal part casting device capable of reducing bubble quantity, which comprises a metal melting furnace, a working shed and a bottom plate, wherein one side of the metal melting furnace is provided with a control panel, two sides of the inner side wall of the working shed are respectively provided with an adjusting component, the outer sides of two groups of adjusting components are respectively provided with a sliding component, and a mold mounting component is connected between the two groups of sliding components; the top of bottom plate is provided with triggers the subassembly, and the top of triggering the subassembly is connected with spray assembly, and one side of triggering the subassembly is provided with mechanical tongs, and the inlet has been seted up on the top of work canopy. According to the invention, by arranging the adjusting component and the sliding component, the position relation between the metal part mould box and the liquid conveying pipe can be adjusted in the casting process, so that the problems that the metal solution is not poured into the mould due to the position deviation, the solution is wasted, the solution is scattered onto the skin of a worker, the body is damaged, and the labor intensity of the worker is reduced are avoided.
Description
Technical Field
The invention relates to the technical field of metal casting, in particular to a metal part casting device capable of reducing bubble amount.
Background
At present, casting is a relatively early metal hot working process mastered by human beings, and is a method for casting liquid metal into a casting cavity matched with a part shape, and obtaining a part or a blank after the liquid metal is cooled and solidified. With the development of society and the continuous progress of manufacturing industry, the demand of metal mechanical parts is also continuously promoted, most of the metal parts cast by molds on the market at present need manual work, a large number of potential safety hazards exist in the working process, especially, the temperature is high after the solution is injected into the molds, people can be scalded by careless touch, and therefore, the invention of the metal mechanical part casting device is urgently needed.
The invention discloses a metal casting device, which comprises a casting machine body and a melting cavity arranged in the casting machine body, wherein a boiling cavity arranged on the lower side of the melting cavity is arranged in the casting machine body, heating resistors are embedded in the melting cavity and the lower end wall of the boiling cavity, a hot oil circulating pipe arranged on the upper side of the melting cavity is arranged in the casting machine body, the left end of the hot oil circulating pipe is communicated with the left end wall of the boiling cavity, and the right end of the hot oil circulating pipe is communicated with the right end wall of the boiling cavity.
However, the casting machine cannot calibrate the die and the solution outlet, so that the solution is prone to leaking due to inaccurate positions, high-temperature solution leaking can scald surrounding workers, meanwhile, the solution can generate bubbles when poured into the die in the casting process, and the bubbles can generate flaws on demoulded metal parts if not processed in time, and the follow-up work is affected.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
In view of the problems in the related art, the present invention provides a metal part casting apparatus capable of reducing the amount of bubbles, so as to overcome the above technical problems in the related art.
Therefore, the invention adopts the following specific technical scheme:
a metal part casting device capable of reducing bubble amount comprises a metal smelting furnace, a working shed and a bottom plate, wherein a control panel is arranged on one side of the metal smelting furnace, adjusting assemblies are arranged on two sides of the inner side wall of the working shed, sliding assemblies are arranged on the outer sides of two groups of adjusting assemblies, and a mold mounting assembly is connected between the two groups of sliding assemblies; the top of bottom plate is provided with triggers the subassembly, and the top of triggering the subassembly is connected with spray assembly, and one side of triggering the subassembly is provided with mechanical tongs, and the inlet has been seted up on the top of work canopy.
Furthermore, in order to adjust the distance between sliding assembly and the inlet, avoid appearing the unrestrained condition of metal solution, cause personnel's scald, so the adjusting part is connected with the lead screw one including installing in the fixed plate one of the inboard top of work canopy and bottom between the fixed plate one, and one side that is located the fixed plate one on top is provided with servo motor one and cooperatees with the lead screw one.
Furthermore, when the metal solution is poured into the metal part mould, the position deviation is avoided, the metal solution does not enter the metal part mould, the metal solution is wasted, the metal solution is prevented from being scattered on the skin of a worker, and the damage to the body is avoided, so that the sliding assembly comprises two groups of supporting frames arranged between the working shed and the bottom plate, sliding grooves are formed in the inner sides of the two groups of supporting frames, a first sliding block is connected between the two groups of supporting frames, and protruding blocks matched with the sliding grooves are arranged on the two sides of the first sliding block; the outer side of the circumference of the first screw rod is sleeved with an inner thread block, a second screw rod is connected between the first sliding block and the inner thread block, fixing rods are arranged on two sides of the second screw rod, an installation frame is sleeved on the outer side of the circumference of the second screw rod, a first groove is formed in one side of the installation frame, and a second servo motor is arranged on one side of the second screw rod and penetrates through the first sliding block.
Furthermore, in order to realize the replacement of the metal part mould box, so that the device can be suitable for casting metal parts with various shapes, the utilization rate of the device is improved, and the practicability is increased; the die mounting assembly further comprises a protruding block matched with the groove, the through hole is movably connected with the protruding block through a pin shaft, the top end of the protruding block is connected with an electric telescopic rod, and the top end of the electric telescopic rod is fixedly connected with the groove.
Furthermore, in order to realize the rotary motion under the action of the rotary component and further realize the work of the spraying assembly under the action of the centrifugal force and the first spring and the second spring, the trigger assembly comprises a fixed frame arranged at the top end of the bottom plate, and the rotary component and the driving component are sequentially arranged in the fixed frame; the rotating part comprises a first protective shell installed at the bottom end of the fixed frame, a first rotating rod is arranged inside the first protective shell, the bottom end of the first rotating rod is movably connected with the driving part, a first bevel gear is connected to the top end of the first rotating rod, a second bevel gear meshed with the first bevel gear is arranged on one side of the first bevel gear, a second rotating rod is arranged at one end of the second bevel gear, and one end, far away from the second bevel gear, of the second rotating rod penetrates through the first protective shell and is connected with a third servo motor on one side of the first protective shell.
Further, in order to drive the driving part to generate high-speed rotation, the effect brought by the trigger assembly is finally realized, so the driving part comprises a second protective shell installed on the top end of the first protective shell, an installation block is arranged inside the second protective shell, a first spring is arranged at the bottom end of the installation block, a trigger rod is connected to the top end of the installation block, the top end of the trigger rod is connected with a second spring, and the tops of the two sets of second springs are installed inside the second protective shell.
Furthermore, in order to pour the metal solution into the metal part mould box and then place the metal solution in the spray tank, the spray tank is sprayed with water and cooled through the spray heads, so that the cooling speed of the metal part mould box can be increased, and the casting efficiency can be improved; the opposite side in spray pond is provided with the outlet pipe, and the bottom of outlet pipe is connected with waste water collecting box, leads to pipe connection between water tank and the waste water collecting box, and the equal fixed mounting of water tank and waste water collecting box is on the top of bottom plate, and the bottom in spray pond is provided with out the water inductor.
Furthermore, in order to avoid the metal smelting pot to appear the askew condition of inclining, cause the inside liquid leakage of metal smelting pot to the condition of scalding appears when avoiding personnel to carry, so the bottom of metal smelting pot is provided with the supporting leg, and the metal smelting pot passes through liquid conveying pipe and is connected with the work canopy.
Furthermore, in order to be convenient for the control of the device by the working personnel and ensure the normal use of the device in the casting process, the control panel is arranged to be electrically connected with the first servo motor, the second servo motor and the third servo motor in sequence.
Furthermore, in order to shelter from adjustment subassembly, slip subassembly, avoid causing the device because meet bad weather and lead to the fact the insensitive condition because rust, lead to the fact the damage to the device, so set up the work canopy and be L type structure.
The invention has the beneficial effects that:
1. the invention has reasonable and stable structure and simple operation, can cast metal molds with different shapes, can reduce the content of bubbles generated when the metal molds are filled into the molds, improves the aesthetic property of metal parts, and can spray and cool the metal molds, thereby improving the casting efficiency and quickening the working speed.
2. Through setting up adjusting part and slip subassembly, drive the lead screw through servo motor and rotate for can adjust the position relation between metal part mould case and the liquid delivery pipe in casting process, it is convenient laborsaving, avoid because metal solution appears in the offset does not pour into to the mould, cause the waste of solution and the condition that solution spilt to staff's skin appears, cause harm to the health.
3. Through the arrangement of the die mounting assembly, the die box of the metal part can be conveniently replaced under the action of the electric telescopic rod, the lug and the pin shaft, so that the metal parts with different shapes can be cast, the production purposes of different parts can be achieved, and the applicability and the practicability of the device are greatly improved; still be provided with mechanical tongs for need not the staff operation at the cast in-process, the injury that the staff probably produced has significantly reduced, staff intensity of labour has been reduced, and realize grabbing under the high temperature condition putting to metal part mould case, avoid causing personnel's scald because of high temperature, and can rock the processing to metal part mould case when snatching, eliminate its inside bubble that produces when pouring into metal solution, avoid appearing the flaw, the cast aesthetic property has been improved.
4. Through setting up trigger assembly and spray assembly, make the even distribution of metal solution inside metal part mould incasement portion under the rotation effect of trigger assembly, then trigger spray assembly under the effect of centrifugal force and open, prevent to spray the too early condition that causes the flaw segmentation to appear in the casting of cooling, carry out water spray cooling to the mould case through spray assembly to can improve the cooling rate of metal part mould case, and then can improve cast efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a front view of a metal part casting apparatus capable of reducing the amount of bubbles according to an embodiment of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a partial schematic view of a metal part casting apparatus capable of reducing the amount of bubbles according to an embodiment of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 at B;
FIG. 5 is an enlarged view of a portion of FIG. 3 at C;
fig. 6 is a schematic structural view of a mold mounting assembly in a metal part casting apparatus capable of reducing the amount of bubbles according to an embodiment of the present invention;
FIG. 7 is a cross-sectional view of a trigger assembly in a metal part casting apparatus capable of reducing the amount of bubbles according to an embodiment of the present invention;
fig. 8 is a sectional view of a driving part in a metal parts casting apparatus capable of reducing the amount of bubbles according to an embodiment of the present invention;
fig. 9 is a schematic structural diagram of a spray assembly of a metal part casting apparatus capable of reducing the amount of bubbles according to an embodiment of the present invention.
In the figure:
1. a metal melting furnace; 2. a working shed; 3. a base plate; 4. a control panel; 5. an adjustment assembly; 501. a first fixing plate; 502. a first screw rod; 503. a first servo motor; 6. a sliding assembly; 601. a support frame; 602. a sliding groove; 603. a first sliding block; 604. an internal thread block; 605. a second screw rod; 606. fixing the rod; 607. a mounting frame; 608. a first groove; 609. a servo motor II; 7. a mold mounting assembly; 701. a metal part mold box; 702. a metal part mold box cover; 703. a second groove; 704. a through hole; 705. a bump; 706. a pin shaft; 707. an electric telescopic rod; 8. a trigger component; 801. a fixing frame; 802. a rotating member; 8021. a first protective shell; 8022. rotating the first rod; 8023. a first bevel gear; 8024. a second bevel gear; 8025. rotating the second rod; 8026. a servo motor III; 803. a drive member; 8031. a second protective shell; 8032. mounting blocks; 8033. a first spring; 8034. a trigger lever; 8035. a trigger block; 8036. a second spring; 9. a spray assembly; 901. a spray tank; 902. a shower head; 903. a water inlet pipe; 904. a water tank; 905. a water outlet pipe; 906. a wastewater collection tank; 907. a water pipe; 908. a water outlet sensor; 10. a mechanical gripper; 11. a liquid inlet; 12. supporting legs; 13. a liquid delivery pipe.
Detailed Description
For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the invention, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.
According to an embodiment of the present invention, there is provided a metal part casting apparatus capable of reducing the amount of bubbles.
Referring to the drawings and the detailed description, as shown in fig. 1-9, the metal part casting apparatus capable of reducing the amount of bubbles according to the embodiment of the present invention includes a metal melting furnace 1, a working shed 2 and a bottom plate 3, wherein a control panel 4 is disposed on one side of the metal melting furnace 1, adjusting assemblies 5 are disposed on both sides of the inner side wall of the working shed 2, sliding assemblies 6 are disposed on the outer sides of the two sets of adjusting assemblies 5, and a mold mounting assembly 7 is connected between the two sets of sliding assemblies 6; the top of bottom plate 3 is provided with trigger assembly 8, and trigger assembly 8's top is connected with spray assembly 9, and one side of trigger assembly 8 is provided with mechanical tongs 10, and inlet 11 has been seted up on the top of work canopy 2.
By means of the technical scheme, the adjusting assembly 5 and the sliding assembly 6 are arranged, so that the position relation between the mold box and the liquid inlet 11 can be adjusted in the casting process, convenience and labor saving are realized, the waste of solution caused by the situation that metal solution is not poured into the mold due to position deviation and the solution is scattered onto the skin of workers to cause harm to the bodies of the workers are avoided, and the labor intensity of the workers is reduced; the die mounting assembly 7 is arranged, so that metal parts with different shapes can be cast, the production purpose of different parts is achieved, and the applicability and the practicability of the device are greatly improved; the mechanical gripper 10 is further arranged, so that the operation of workers is not needed in the casting process, and the possible injury of the workers is greatly reduced; still set up trigger subassembly 8 and spray assembly 9, make the even distribution of metallic solution inside metal part mould case 701 under trigger subassembly 8's the rotation effect, then trigger spray assembly 9 and open under the effect of centrifugal force, prevent to spray the cooling and lead to the fact the casting too early and appear the condition of flaw segmentation, carry out water spray cooling to the mould case through spray assembly 9 to can improve metal part mould case 701's cooling rate, and then can improve cast efficiency.
In an embodiment, for the adjusting assembly 5, the adjusting assembly 5 includes first fixing plates 501 installed at the top end and the bottom end inside the working booth 2, a first lead screw 502 is connected between the first fixing plates 501, and a first servo motor 503 is arranged on one side of the first fixing plate 501 at the top end to match with the first lead screw 502, so that under the action of the first servo motor 503 and the first lead screw 502, the distance between the sliding assembly 6 and the liquid inlet 11 can be adjusted, thereby avoiding scalding people due to the occurrence of a situation that a metal solution is scattered.
In one embodiment, for the sliding assembly 6, the sliding assembly 6 includes two sets of supporting frames 601 installed between the working booth 2 and the bottom plate 3, sliding grooves 602 are formed on inner sides of the two sets of supporting frames 601, a first sliding block 603 is connected between the two sets of supporting frames 601, and protruding blocks matched with the sliding grooves 602 are formed on two sides of the first sliding block 603; the circumference outside cover of lead screw one 502 is equipped with interior screw thread piece 604, be connected with two 605 of lead screw between a sliding block 603 and the interior screw thread piece 604, the both sides of two 605 of lead screw all are provided with dead lever 606, the circumference outside cover of two 605 of lead screw is equipped with mounting bracket 607, and one side of mounting bracket 607 has seted up recess one 608, one side of two 605 of lead screw and running through a sliding block 603 are provided with two 609, thereby make when pouring metallic solution into the metallic part mould, avoid appearing the skew of position, metallic solution does not pour into the metallic part mould in appearing, cause metallic solution's waste and avoid appearing metallic solution unrestrained to staff's skin, produce harm to the health.
In one embodiment, for the mold mounting assembly 7, the mold mounting assembly 7 includes a metal part mold box 701 mounted between two sets of mounting brackets 607, a metal part mold box cover 702 is disposed at the top end of the metal part mold box 701, two grooves 703 are disposed at two sides of the metal part mold box 701, and through holes 704 are disposed at two sides of the top end of the metal part mold box 701; the die mounting assembly 7 further comprises a protruding block 705 matched with the second groove 703, the through hole 704 is movably connected with the protruding block 705 through a pin shaft 706, the top end of the protruding block 705 is connected with an electric telescopic rod 707, and the top end of the electric telescopic rod 707 is fixedly connected with the first groove 608, so that the metal part die box 701 can be replaced, the device can be suitable for casting metal parts in various shapes, the utilization rate of the device is improved, and the practicability is increased.
In one embodiment, for the above trigger assembly 8, the trigger assembly 8 includes a fixing frame 801 mounted on the top end of the bottom plate 3, and a rotating member 802 and a driving member 803 are sequentially disposed inside the fixing frame 801; the rotating component 802 includes a first protective housing 8021 installed at the bottom end of the fixed frame 801, a first rotating rod 8022 is arranged inside the first protective housing 8021, the bottom end of the first rotating rod 8022 is movably connected with the driving component 803, the top end of the first rotating rod 8022 is connected with a first bevel gear 8023, a second bevel gear 8024 meshed with the first bevel gear 8023 is arranged on one side of the first bevel gear 8023, a second rotating rod 8025 is arranged at one end of the second bevel gear 8024, and one end, far away from the second bevel gear 8024, of the second rotating rod 8025 penetrates through the first protective housing 8021 and is connected with a third servo motor 8026 on one side of the first protective housing 8021, so that under the effects of the third servo motor 8026, the first bevel gear 8023 and the second bevel gear 8024, the driving component 803 can be driven to rotate at a high speed, and the effect brought by the trigger component 8 is finally achieved.
In an embodiment, for the driving component 803, the driving component 803 includes a second protective shell 8031 installed on the top end of the first protective shell 8021, a mounting block 8032 is arranged inside the second protective shell 8031, a first spring 8033 is arranged at the bottom end of the mounting block 8032, a trigger rod 8034 is connected to the top end of the mounting block 8032, a trigger block 8035 is connected to the top end of the trigger rod 8034, a second spring 8036 is arranged in the middle of the mounting block 8032, and the top ends of the two sets of second springs 8036 are installed inside the second protective shell 8031, so that under the action of the rotating component 802, the rotating motion can be realized, and further under the action of centrifugal force, the spraying component 9 can work through the actions of the first spring 8033 and the second spring 8036.
In one embodiment, for the spray assembly 9, the spray assembly 9 includes a spray tank 901 installed at the top end of the trigger assembly 8, a plurality of spray heads 902 are arranged inside the spray tank 901, a water inlet pipe 903 is arranged on one side of the spray tank 901, and a water tank 904 is connected to the bottom end of the water inlet pipe 903; the opposite side of spray pond 901 is provided with outlet pipe 905, the bottom of outlet pipe 905 is connected with waste water collection box 906, be connected through water pipe 907 between water tank 904 and the waste water collection box 906, and water tank 904 and the equal fixed mounting in the top of bottom plate 3 of waste water collection box 906, the bottom of spray pond 901 is provided with out water inductor 908, thereby make after metal solution pours into metal part mould case 701, place it in the inside of spray pond 901, carry out water spray cooling to it through shower head 902, thereby can improve metal part mould case 701's cooling rate, and then can improve cast efficiency.
In one embodiment, for the metal melting furnace 1, the bottom end of the metal melting furnace 1 is provided with the supporting legs 12, and the metal melting furnace 1 is connected with the working shed 2 through the liquid conveying pipe 13, so that the metal melting furnace 1 is prevented from tilting and falling, liquid inside the metal melting furnace 1 is prevented from leaking, and the metal solution is conveyed into the mold through the liquid conveying pipe 13, and scalding during personnel conveying is prevented.
In an embodiment, for the control panel 4, the control panel 4 (containing the PLC controller) is electrically connected to the first servo motor 503, the second servo motor 609 and the third servo motor 8026 in sequence, so that the control of the apparatus by the operator can be facilitated, and the normal use of the apparatus in the casting process can be ensured.
In one embodiment, for the working shed 2, the working shed 2 is of an L-shaped structure, so that the adjusting component 5 and the sliding component 6 can be shielded, and the device is prevented from being damaged due to insensitive rusting caused by bad weather.
For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.
During practical application, a worker places metal to be melted in the metal melting furnace 1 to melt the metal, after the metal is melted into liquid, the metal is conveyed to the liquid inlet 11 through the liquid conveying pipe 13, the control panel 4 is started to control the first servo motor 503 to drive the first lead screw 502 to rotate, the height between the sliding assembly 6 and the liquid conveying pipe 13 is further adjusted, after the liquid is adjusted to a proper height, the second servo motor 609 is controlled through the control panel 4 to drive the mounting rack 607 to move left and right, so that the position between the liquid conveying pipe 13 and the metal solution can be adjusted, the liquid conveying pipe 13 is aligned with the metal part mold box 701, the metal part mold box cover 702 is opened to pour the metal solution (the quantitative valve is arranged inside the liquid conveying pipe 13, pouring can be automatically stopped), and the metal part mold box cover 702 is covered after pouring.
The metal part mold box 701 is gripped by the mechanical gripper 10, a worker pulls out the pin shaft 706 on the mold mounting assembly 7, meanwhile, the electric telescopic rod 707 pulls the protrusion 705 to pull the protrusion into the groove I608, the mechanical gripper 10 can take out the metal part mold box 701 and convey the metal part mold box to the spraying pool 901, in the conveying process, the mechanical gripper 10 can shake the metal part mold box 701 to eliminate bubbles generated when metal solution is filled in the metal part mold box 701, and defects are avoided.
A worker starts the control panel 4 to control the servo motor three 8026 to drive the rotating rod two 8025 to rotate, so that the bevel gear two 8024 rotates, meanwhile, the bevel gear one 8023 and the rotating rod one 8022 rotate along with the rotating rod one 8022, the rotating rod one 8022 is fixedly connected with the driving part 803, so that the driving part 803 rotates along with the rotating rod, a strong centrifugal force is generated inside the driving part 803 when the driving part rotates, so that the spring two 8036 is pushed outwards, the spring one 8033 is driven to push forwards, the triggering rod 8034 and the triggering block 8035 are bounced forwards under the action of the spring one 8033, so that the water outlet sensor 908 at the bottom of the spraying assembly 9 is touched, and then the spraying head 902 sprays water in the water tank 904 onto the metal part mold box 701 through the water inlet pipe 903, so that the metal part mold box 701 is cooled; after the temperature is reduced, the metal mold can be cast by taking out the metal mold and demolding the metal mold (the used water can be collected and recycled due to the connection between the water tank 904 and the waste water collecting tank 906 in the spraying assembly 9 through the water pipe 907).
In addition, the metal part casting device capable of reducing the amount of bubbles can be suitable for metal part manufacturers of automobiles, factories and the like during specific use, not only can be used for casting different metal molds, but also can be used for cooling the just finished molds, so that the cooling time is shortened, and the production efficiency of enterprises can be improved.
In conclusion, by means of the technical scheme, the casting device is reasonable and stable in structure and simple to operate, not only can be used for casting metal molds with different shapes, but also the content of bubbles generated when the metal molds are filled can be reduced, the attractiveness of metal parts is improved, and meanwhile, the metal molds can be subjected to spray cooling, so that the casting efficiency can be improved, and the working speed is increased.
Through setting up adjusting part 5 and sliding component 6, drive the lead screw through servo motor and rotate for can adjust the position relation between metal part mould case 701 and the liquid delivery pipe 13 in the casting process, it is convenient laborsaving, avoid because the metal solution appears in the offset does not pour into to the mould, cause the waste of solution and the condition that solution spills to staff's skin appears, cause harm to the health.
By arranging the die mounting component 7, under the action of the electric telescopic rod 707, the bump 705 and the pin shaft 706, the die box 701 for the metal parts can be conveniently replaced, so that the metal parts with different shapes can be cast, the production purpose of different parts can be achieved, and the applicability and the practicability of the device are greatly improved; still be provided with mechanical tongs 10 for need not the staff operation at the in-process of casting, the injury that the staff probably produced has significantly reduced, staff intensity of labour has been reduced, and realize grabbing under the high temperature condition putting to metal part mould case 701, avoid causing personnel's scald because of high temperature, and can rock the processing to metal part mould case 701 when snatching, eliminate its inside bubble that produces when pouring into metal solution, avoid appearing the flaw, the cast aesthetic property has been improved.
Through setting up trigger assembly 8 and spray assembly 9, make the even distribution of metallic solution inside metal part mould case 701 under trigger assembly 8's the rotation effect, then trigger spray assembly 9 and open under the effect of centrifugal force, prevent to spray the cooling and lead to the fact the casting too early and appear the condition of flaw segmentation, carry out water spray cooling to the mould case through spray assembly 9 to can improve metal part mould case 701's cooling rate, and then can improve cast efficiency.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The utility model provides a can reduce metal parts casting device of bubble volume, includes metal melting furnace (1), work canopy (2) and bottom plate (3), its characterized in that:
a control panel (4) is arranged on one side of the metal melting furnace (1), adjusting components (5) are arranged on two sides of the inner side wall of the working shed (2), sliding components (6) are arranged on the outer sides of two groups of adjusting components (5), and a mold mounting component (7) is connected between the two groups of sliding components (6);
the top of bottom plate (3) is provided with trigger assembly (8), the top of trigger assembly (8) is connected with spray assembly (9), one side of trigger assembly (8) is provided with mechanical tongs (10), inlet (11) have been seted up on the top of work canopy (2).
2. The metal part casting device capable of reducing the amount of bubbles according to claim 1, wherein the adjusting assembly (5) comprises first fixing plates (501) installed at the top end and the bottom end inside the working shed (2), a first screw rod (502) is connected between the first fixing plates (501), and a first servo motor (503) is arranged on one side of the first fixing plate (501) at the top end to be matched with the first screw rod (502).
3. The metal part casting device capable of reducing the amount of bubbles as claimed in claim 2, wherein the sliding assembly (6) comprises two sets of supporting frames (601) installed between the working shed (2) and the bottom plate (3), sliding grooves (602) are formed on the inner sides of the two sets of supporting frames (601), a first sliding block (603) is connected between the two sets of supporting frames (601), and protruding blocks matched with the sliding grooves (602) are arranged on both sides of the first sliding block (603);
an inner thread block (604) is sleeved on the outer side of the circumference of the first lead screw (502), a second lead screw (605) is connected between the first sliding block (603) and the inner thread block (604), fixing rods (606) are arranged on two sides of the second lead screw (605), an installation frame (607) is sleeved on the outer side of the circumference of the second lead screw (605), a first groove (608) is formed in one side of the installation frame (607), and a second servo motor (609) is arranged on one side of the second lead screw (605) and penetrates through the first sliding block (603).
4. The metal part casting device capable of reducing the amount of bubbles according to claim 3, wherein the mold mounting assembly (7) comprises a metal part mold box (701) mounted between two sets of the mounting frames (607), a metal part mold box cover (702) is arranged at the top end of the metal part mold box (701), two grooves (703) are formed in two sides of the metal part mold box (701), and through holes (704) are formed in two sides of the top end of the metal part mold box (701);
the die mounting assembly (7) further comprises a convex block (705) matched with the second groove (703), the through hole (704) is movably connected with the convex block (705) through a pin shaft (706), the top end of the convex block (705) is connected with an electric telescopic rod (707), and the top end of the electric telescopic rod (707) is fixedly connected with the first groove (608).
5. The metal part casting apparatus capable of reducing the amount of bubbles according to claim 4, wherein the trigger assembly (8) comprises a fixed frame (801) attached to the top end of the base plate (3), and a rotating member (802) and a driving member (803) are sequentially provided inside the fixed frame (801).
6. The metal part casting device capable of reducing the amount of bubbles according to claim 5, wherein the rotating part (802) comprises a first protective shell (8021) installed at the bottom end of the fixed frame (801), a first rotating rod (8022) is arranged inside the first protective shell (8021), the bottom end of the first rotating rod (8022) is movably connected with the driving part (803), the top end of the first rotating rod (8022) is connected with a first bevel gear (8023), a second bevel gear (8024) meshed with the first bevel gear (8023) is arranged on one side of the first bevel gear (8023), a second rotating rod (8025) is arranged at one end of the second bevel gear (8024), and one end, far away from the second bevel gear (8024), of the second rotating rod (8025) penetrates through the first protective shell (8021) and is connected with a third servo motor (8026) on one side of the first protective shell (8021).
7. The metal part casting device capable of reducing the amount of bubbles according to claim 6, wherein the driving part (803) comprises a second protective shell (8031) installed at the top end of the first protective shell (8021), a mounting block (8032) is arranged inside the second protective shell (8031), a first spring (8033) is arranged at the bottom end of the mounting block (8032), a trigger rod (8034) is connected to the top end of the mounting block (8032), a trigger block (8035) is connected to the top end of the trigger rod (8034), a second spring (8036) is arranged in the middle of the mounting block (8032), and the top ends of the two sets of second springs (8036) are installed inside the second protective shell (8031).
8. The metal part casting device capable of reducing the amount of bubbles according to claim 7, wherein the spray assembly (9) comprises a spray tank (901) installed at the top end of the trigger assembly (8), a plurality of spray heads (902) are arranged inside the spray tank (901), a water inlet pipe (903) is arranged on one side of the spray tank (901), and a water tank (904) is connected to the bottom end of the water inlet pipe (903);
the water tank (904) and the waste water collecting tank (906) are fixedly mounted at the top end of the bottom plate (3), and a water outlet sensor (908) is arranged at the bottom end of the spray tank (901).
9. The metal parts casting apparatus capable of reducing the amount of bubbles according to claim 8, wherein the bottom end of the metal melting furnace (1) is provided with a support leg (12), and the metal melting furnace (1) is connected to the working shed (2) through a liquid delivery pipe (13).
10. The metal part casting device capable of reducing the amount of bubbles according to claim 9, wherein the control panel (4) is electrically connected with a servo motor one (503), a servo motor two (609) and a servo motor three (8026) in sequence; the working shed (2) is of an L-shaped structure.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211092043.8A CN115156511A (en) | 2022-09-07 | 2022-09-07 | Metal part casting device capable of reducing bubble amount |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211092043.8A CN115156511A (en) | 2022-09-07 | 2022-09-07 | Metal part casting device capable of reducing bubble amount |
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| CN202211092043.8A Pending CN115156511A (en) | 2022-09-07 | 2022-09-07 | Metal part casting device capable of reducing bubble amount |
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