CN208455344U - One kind comprehensively utilizing pretreated continuously cooking system for stalk - Google Patents
One kind comprehensively utilizing pretreated continuously cooking system for stalk Download PDFInfo
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- CN208455344U CN208455344U CN201821006883.7U CN201821006883U CN208455344U CN 208455344 U CN208455344 U CN 208455344U CN 201821006883 U CN201821006883 U CN 201821006883U CN 208455344 U CN208455344 U CN 208455344U
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Abstract
The utility model discloses one kind to comprehensively utilize pretreated continuously cooking system for stalk, including inclined helix dehydrator, screw for returning material and oval boiling pipe, the discharge port for the inclined helix dehydrator upper end bottom being obliquely installed is connected to the feed inlet of screw for returning material one end, the discharge port at position is then connected to the feed end of double impeller dosing machine among screw for returning material, the discharge end of double impeller dosing machine is then connected to the feed end of the preheating spiral machine with heating device, the feed end of preheating spiral machine is located at one end of preheating spiral machine, feedback port is connected to the feed end for regurgitating material reception system, two total discharge ends of oval boiling pipe then pass through discharging intermediate tube and are connected to the feed end of bend pipe spraying device.Having many advantages, such as the utility model be stable, material without blocking, continuity is strong, low energy consumption, high-efficient;It is easy to implement automation control, production efficiency can be greatly improved.
Description
Technical field
The utility model relates to biomass material processing technique fields, specifically a kind of to comprehensively utilize for stalk
Pretreated continuously cooking system.
Background technique
Currently, the continuously cooking pretreatment unit of biomass material production alcohol fuel, mainly using pulping and paper-making
The general equipment horizontal continuous cooking device of industry;The technology is originated from Sweden, introduces China the 1970s, has nearly 50 so far
The history in year, is still mainstream continuously cooking device at present;Steam is blocked to form the material plug of sufficient intensity, realizes continuous fortune
Row not only heats material by preheating spiral machine, also to spray into the medical fluid of part heat, make into before conical material plug screw machine
Material is reacted with chemicals, the mass degradations such as part low-molecular weight lignin, and material softening, density reaches 140-160kg/m3,
Into material density, morphological character, filtrate component and property, the extrusion dehydration characteristic, operation in a device of material plug screw machine
All there is very big difference with biomass fuel ethanol pre-treatment method in rule;Its material plug screw machine, the dehydration casing with taper,
The varying pitch of taper, the screw machine main shaft for becoming outer blade diameter, becoming main shaft root diameter, stalk compression ratio are generally not less than 1:3.5,
The dehydration casing and cone screw axis of taper, configuration power is high, and helical axis, casing screen frame screen cylinder and the area Liao Sai tube wall mill
Damage is serious, and service life is short, and replacement frequently, not only increases cost, but also reduce production efficiency;At the area Liao Sai rear portion, it is connected with
One section of diffuser is equipped with spare medical fluid inlet tube therebetween, for injecting medical fluid, the material extracted is made to absorb chemicals
It carries out bulk diffusion and increases lubricating action;But increased diffuser is equally high tightness material plug, also increases power consumption;
And (mixture of stalk material and water is heterogeneous medium, over dry object in the identical medium of metered volume when inlet amount fluctuation
The content of material is inconsistent, and the fluctuation of this inlet amount can also generate cumulative effect), it is easy in the minimum of cone-type spiral
Bore region formed siccative area, and drier zone excessively can expand rapidly, and dry and hard material and material is made to fill in screw machine screen frame screen cylinder
Frictional force increases severely, and when this friction sum is greater than the motive force of feed end helical blade, material no longer moves ahead, equipment blocking,
Namely so-called material skids, and can only empty the steam of entire continuous steamer, shutdown is cleared up, even if being welded with anti-skidding
Item, it is also difficult to avoid, or even equipment damage accident occur;
For pulping and paper-making is industry, the area Liao Sai is too long, can also aggravate the dislocation tearing of fibrous inside, damage fiber,
Lead to that intensity decline is slurried;So play closure vapor action is the combination region of feeding plug tube and two sections of diffuser;
It is appropriate to increase the area Liao Sai tightness and length for biomass processes process, cancel diffusion area under control, increases in fiber
The dislocation in portion is torn, especially damage crystal region fiber, the target exactly pursued;And tightness increases, and moisture decreases, can
To save steam;
So the key equipment material plug screw machine of pulping and paper-making industry continuous steamer, produces fuel in biomass material
It is non-serviceable in ethyl alcohol pretreatment;
Pulping and paper-making industry boiling stalk material, by 150-175 DEG C of high temperature, steam pressure 0.6-0.85Mpa, for a long time
60-180min, large scale chemicals carry out boiling processing to material, and chemicals accounts for about the 10-18% of material, and be T-type into
Expects pipe top sprays into, and the material mass dryness fraction 40-50% entered from the area Liao Sai absorbs rapidly chemical solutions, is down to material content
25% or so, concurrent biochemical reaction, under the high chemicals content state at high temperature and initial stage, reaction makes fast progress, wherein constituting
The lignin of plant structure intensity largely dissolves out, and material structure intensity is collapsed, loose softening, has certain mobility, in circle
It is promoted in tubular boiling pipe by the screw machine with reduced spiral blade and moves ahead and stir, until intermediate tube completes digestion process, object
Material fibre concentration only has 12-15%, other substances enter black liquor in the form of dissolved matter or colloid substances, and thin phenol water is added in discharger
Decompression sprays into jetting storehouse after cooling;
The helical blade of pulping and paper-making industry horizontal continuous cooking device is variable diameter varying pitch, one section of blade diameter one section big
It is small, and be equipped with eccentric blade and charging is stirred, material filling coefficient 50-75%, inside pipe wall is equipped with tread plate, is suitable for object
Expect content 25% or so, fibre concentration 12-15% after boiling, and is dispersed into paper pulp state, has good fluidity, medium homogeneous
Slurry;
Biomass material produces alcohol fuel pretreatment process, is not added or is added a small amount of chemicals, short processing time
1-40min handles the high 0.5-3.0Mpa of steam pressure, the high 20-50% of material solid content, the absolutely not mobility in boiling pipe,
During boiling processing, the macromolecular lignin dissolution for constituting plant structure intensity is few, material less degradation, although there is part half fiber
Dimension element dissolution, but microstructure strength reduction is little, and most of material is still with the presence of solid heterogeneous form;Screw machine becomes
The lesser section meeting stockpiling of diameter helical blade diameter, promotes the power consumption of stirring material that will also sharply increase, it is easy to
There is material folding between helical blade and round boiling inside pipe wall, material folding amount is built up, and material folding section increases, and material folding tightness increases
By force, cause to promote the stuck shutdown of screw machine;
Biomass material produces alcohol fuel pretreatment, has essential area with the pulping digestion process of pulping and paper-making industry
Not, the physical characteristic and chemical characteristic of material are also entirely different;
So the continuous steamer of pulping and paper-making industry is in biomass material production alcohol fuel pretreatment
It is non-serviceable;
Continuous steamer is unable to normal use using field in stalk biomass comprehensive, cause industrial production line without
Method operates normally;Currently, the continuously cooking device that the high price that a domestic limited pilot production line uses is introduced, including the U.S.
Including Europe, the cellulosic ethanol industrial production line of operation is built up in the whole world, is no more than 10 in total, is all using this
Also all there is the above problem in continuously cooking device, normal boot-strap rate is generally lower than 40%, and stalk cellulose ethanol industryization is promoted
It is substantially at dead state, seriously constrains the development that stalk biomass comprehensive utilizes industry;
Also a kind of material is directly loadable into tank by the way of steam-explosion jar batch process, logical steam to 0.5-3Mpa, when
Between 1-10min, then rapid Open valve pressure release release realizes steam blasting, it is therefore an objective to using the heat power of steam from inside
Tear broken plant cell structures, improve its specific surface area, with improve enzymatic hydrolysis can and rate;And drop hemicellulose at high temperature
Solution is pentose;
This steam explosion mode, has the disadvantage that, first is that stalk material be packed into tank in be relatively stationary, biological material and
What is contained inside it is unable to the moisture of convection current during heating, is all the non-conductor of heat, thermal conductivity is very poor, 1-10min's
Short time heating can not make internal moisture and plant body tissue be heated to balanced apparent temperature, and what instrument was shown is only
Temperature outside material, due to thermally conductive bad inside material, it may appear that apparent temperature gradient is poor, i.e. gauge pressure displays temperature pressure
It is higher, but stalk internal batch temperature is lower, and the demolition effect of anticipation cannot be realized in decompression release;Second is that mass dryness fraction compared with
Moisture inside high organization structure of the plant is less, cannot generate enough steam blasting power, and the physiology channel of plant absorbs
Moisture needs the time to complete water suction and permeates and realize the process that profit rises, and the diffusion process that this process is molten there are also leachable, do not have
The profit having had rises, the demolition effect that cannot have been realized;Third is that the hyperbaric heating of short time, the material appearance outer dimension of steam explosion
It is very broken, but and it is not all that the tearing generated inside the institutional framework is broken, and the microcosmic specific surface area of material does not increase very much, right
Enzyme preparation can and rate help it is little;It is a large amount of first to steam when valve opening fourth is that even if the initial spray detonation pressure power of steam-explosion jar is very high
Vapour preferentially sprays, and pressure inside the tank reduces rapidly, and most of material is continuously sprayed under lower and lower pressure state, not only
The high temperature that anticipation is not achieved sprays quick-fried effect, and material homogeneity is very poor, is unacceptable for big industrialized production;Five
It is that this steam-explosion jar loading density is extremely difficult to 100kg/m3, steam consumption is very high, and utilization ratio of device is very low;Sixth is that the fortune of interval
Line mode, the charging of frequent Open valve lead to that working efficiency is extremely low, labor intensity is very big, cannot achieve industrialized production;Seven
Being the charging of frequent normal pressure can opening spurts with being brought rapidly up, and makes the frequent acute variation of pot temperature, can generate metal fatigue, easily
There is safety accident;
The purpose of pretreatment, first is that making in organization structure of the plant, except the avicel cellulose part for the profit that cannot absorb water
Outside, other can absorb water in the tissue and micropore that profit rises, and fully absorb moisture, increase it in conjunction with the amount of water and absorption water, plant
Intracorporal moisture converts heat into kinetic energy in decompression release, and volume sharply expands, and generates blast action, and tearing plant is micro-
See tissue;Second is that heating time will guarantee that thermally conductive undesirable inside plant tissues are almost the same with external temperature, make plant
Physiology channel absorbs moisture, completes the molten diffusion process out of infiltration and leachable, realizes that preferably profit rises, and can be only achieved anticipation
Demolition effect;Third is that pressure release time is shorter, unit time self-energy density is higher under same pressure difference, demolition effect more
Good, best blast action, is that frequent, a small amount of, quick pressure release is spurted;Fourth is that reduce and prevent the thermalization occurred under high temperature
Reaction is learned, prevents the generation of enzymatic hydrolysis and fermentation mortifier.
Therefore, it is necessary to comprehensively utilize the technical characteristic and material characteristic of pretreatment according to biomass material, design is new
Continuously cooking system, with adapted biomass raw material comprehensive utilization pretreatment process specifications, realize continuous-stable
Operation reduces power consumption and steam consumption, achievees the purpose that fast decompression spurts tearing material, and reduces to steaming in boiling pipe
Steam pressure generates the influence of fluctuation.
Utility model content
The technical problem to be solved by the utility model is to provide one kind to comprehensively utilize pretreated company for stalk
Continuous decoction system.
In order to solve the above technical problems, the technical solution of the utility model is a kind of for the pre- place of stalk comprehensive utilization
The continuously cooking system of reason, including inclined helix dehydrator, screw for returning material and oval boiling pipe, the inclined screw being obliquely installed are de-
The discharge port of water dispenser upper end bottom is connected to the feed inlet of screw for returning material one end, and the discharge port at screw for returning material centre position is then
It is connected to the feed end of double impeller dosing machine, the other end of screw for returning material is then provided with refluxing opening, and double impeller dosing machine goes out
Material end is then connected to the feed end of the preheating spiral machine with heating device, and the feed end of preheating spiral machine is located at preheating spiral machine
One end, the other end of preheating spiral machine up and down be respectively feedback port and discharge port, feedback port with regurgitate material receive system into
Expect end connection, the discharge port of preheating spiral machine is connected to the feed end at the top of position among material plug screw machine, material plug screw machine one
The discharge end at end is then connected to wherein horizontal one end of T-type feed pipe, and the vertical position of T-type feed pipe is then connected on one with two
Oval boiling pipe combined feed end rise and with heating device is connected to, and two total discharge ends of oval boiling pipe then pass through
Discharging intermediate tube is connected to the feed end of bend pipe spraying device.
Inclined helix dehydrator includes dehydration machine inlet and the dehydration being arranged in above the lower one end of inclined helix dehydrator body
Infundibulate filtrate (liquid below machine inlet is provided with inclined helix dehydrator spiral on the intracorporal helical axis of inclined helix dehydrator
Blade is supported by the dehydration screen frame with sieve plate, oblique spiral shell in the lower section inclined helix dehydrator body of inclined helix dehydrator helical blade
The rotation dehydration higher side bottom of body is then provided with dewaterer discharge port, is additionally provided with observation panel above dewaterer discharge port, tiltedly
Spiral dewaterer helical blade drives material to move obliquely to dewaterer discharge port under the driving of its decelerating motor.
Screw for returning material body one end of screw for returning material is provided with the feed back feed inlet of opening upwards, among screw for returning material body
Lower section is provided with feed back discharge port, and the other end bottom of screw for returning material body is then refluxing opening, and the helical blade of screw for returning material exists
Decelerating motor drives lower drive material to move to feed back discharge port and refluxing opening direction.
Double impeller dosing machine includes the surge bin of back taper and the double impeller being connected to surge bin lower end metering casing
Body is provided with the impeller rotary drum of decelerating motor driving rotation, the outside of each impeller rotary drum in double impeller dosing machine shell
The curved baffle being supported by impeller rotary drum respectively, the bottom of each impeller rotary drum are also respectively provided with and impeller rotary drum phase
The impeller rotary drum scraper cut, surge bin upper end opening are metering machine inlet, and double impeller dosing machine shell lower ending opening is then
Dosing machine discharge port.
Body one end of preheating spiral machine is preheating screw machine inlet, and the other end then has in bottom and top pre-
The helical blade of hot screw machine discharge port and feedback port, preheating spiral machine goes out material to preheating spiral machine under speed reducer driving
Material mouth and the conveying of feedback port direction, in the body of preheating spiral machine bottom be additionally provided be connected to external world's steam generation facility it is pre-
Hot screw machine steam inlet is wherein also set up on the helical axis of preheating spiral machine discharge port and the preheating spiral machine of feedback port one end
There is the material toggling rod perpendicular to helical axis.
Body one end of material plug screw machine is connected to T-type feed pipe, is provided with deceleration in the body of material plug screw machine
Motor-driven helical blade, and expect that plug screw machine helical blade makes material to T-type feed pipe one under the driving of decelerating motor
Side is mobile, wherein the output end of material plug screw machine helical blade has been respectively communicated with material plug screw machine up and down regurgitates mouth and infundibulate
Material plug screw machine extrusion liquid outlet, material plug screw machine helical blade end connect with the optical axis of screw shaft one, optical axis
The body of the material plug screw machine at position forms the area Liao Sai, also sets up on the body inner wall of material plug screw machine extrusion liquid exit site
There is screen frame, T-type feed pipe one end opposite with material plug screw machine is provided with cylinder, and the piston rod of cylinder fills in screw machine with material is got lodged in
Counter-jetting resistance valve head on discharge end is fixedly connected, and T-type feed pipe upper end is respectively arranged with steam inlet pipe and spare liquid-inlet
Pipe.
Oval boiling pipe includes that boiling pipe ellipse tube body and the internal helical blade driven by decelerating motor form,
There are at upper gap between top in the helical blade top edge of oval boiling pipe and boiling pipe oval pipe body, ellipse
There are at underclearance between bottom in the helical blade lower edge of boiling pipe and boiling pipe oval pipe body, oval boiling pipe
Steam pipe is located at boiling pipe ellipse bottom, and be connected in boiling pipe oval pipe body, two oval boiling pipes are logical
It crosses oval boiling pipe connected pipe to be connected to form cascaded structure, and the oval boiling pipe spiral shell at oval boiling pipe connected pipe position
Discharge port material toggling rod is respectively arranged in spin axis, the feed end of oval boiling pipe is provided with to be connected to T-type feed pipe discharge end
Expansion joint, be provided with multiple instrument mounting holes, hand hole and a spare exhaust outlet at the top of boiling pipe ellipse tube body.
Bend pipe spraying device spurt bend pipe lower end and intermediate position passes through valve seat respectively and is equipped with for controlling the portion
The first taper valve core and the second taper valve core of position on-off, spurt bent portion between the first taper valve core and the second taper valve core
Position, which is formed, spurts room, and the first taper valve core and the second taper valve core pass through the valve rod being fixedly connected and extraneous intermittently-driving respectively
Mechanism driving connection.
Wherein, inclined helix dehydrator discharging mass dryness fraction 7-20%, material plug screw machine discharging material fill in mass dryness fraction 45-55%, boiling temperature
143-200 DEG C, cooking pressure 0.3-1.2Mpa, digestion time 10-40min, bend pipe spraying device spurts frequency 10-60 times/
Min spurts material mass dryness fraction 20-50%;
Screw conveyor send water-containing materials to inclined helix dehydrator, and inclined helix dehydrator is dehydrated 104 sieve pore Φ 1- of screen frame
The screw spindle of 5mm, helical blade are mounted in screen frame, and screw spindle is that variable diameter, screw pitch compression ratio are not 0-50%, installation
Inclination angle 0-35o;
Double impeller dosing machine realizes the metering to volume of material;
Preheating spiral machine carries out being heated to 70-90 DEG C in the material to process by two sides steam inlet, can soften object
Expecting and be discharged the air in medium, material density 80-120kg/m3 advantageously forms closely material plug, on the top of discharge port,
There is pipeline connection to regurgitate mouth to spray material and receives system;
The main shaft of the helical blade of material plug screw machine in cantilever fashion, rotates in the screen frame screen cylinder with dehydration sieve plate,
Revolving speed 30-90r/min, does not have supporting point from feed inlet to the area discharge port Liao Sai, the screw spindle not constant screw pitch of variable diameter, cylinder-shaped
It is dehydrated screen frame screen cylinder not variable diameter, filtration hole 3-10mm, drying zone top has pipeline connection to regurgitate mouth to receive system to material is regurgitated;
It is the area Liao Sai further along, is the optical axis section of not helical blade, shaft diameter is the 25-35% of the area Liao Sai diameter, and length is material plug
The 100-170% of area's diameter;
Air inlet pipe is arranged at T-type feed pipe, top, and lower part is the feed pipe connecting with boiling pipe, fills in the area screw machine Liao Sai with material
The side of connection is the feed inlet of T-type feed pipe, and the other side is pneumatic compression cylinder and piston rod, and piston rod connects counter-jetting resistance valve
Head, for when material degree of stoppering cannot block steam, forward compression to close the feed inlet of T-type feed pipe, and in booting initial stage pressure
Contracting forms the material plug of suitable tightness, and when normal operation, material plug is continuously entered, and material degree of stoppering is enough to block steam, and piston rod drives
Counter-jetting resistance valve head shifts the other side onto;
In oval boiling pipe, the helical blade top edge of oval boiling pipe and boiling pipe oval pipe body between top
There are the 10-35% at upper gap, at upper gap being round screw thread blade diameter;The central axis of round screw thread blade is ellipse
On the central point of circular cylinder body bottom circular arc, whole helical blades are that round and outer diameter is consistent, revolving speed 0-2r/min;Ellipse steams
Boil in the helical blade lower edge and boiling pipe oval pipe body of pipe between bottom there are at underclearance, at underclearance between
Gap 3-30mm;Round screw thread blade pitch enters the inlet diameter of oval boiling pipe not less than T-type charging bottom of the tube, and two ellipse
The circular connecting pipe diameter of round boiling pipe is not less than the 60-100% of round screw thread blade pitch, and screw pitch is round screw thread blade
The 50-80% of diameter;Discharging intermediate tube one end and oval boiling pipe outlet connect, and the other end is connect with bend pipe spraying device;
Bend pipe spraying device, the first taper valve core and the second taper valve core intermittently starting under intermittent drive mechanism drive,
First taper valve core close when, the second taper valve core open, make bend pipe spraying device top enter with discharging among pipe pressure and
The identical material of medium, the second taper valve core are closed, and are formed a closed space between the first taper valve core, are to spurt
Room, pressure and medium are close with discharging intermediate tube, and the first taper valve core is opened, and closed medium is sprayed along pipeline between two valves
Out, fast decompression release realizes that spray is quick-fried, and then the first taper valve core is closed, and the second taper valve core is opened, into next circulation;
The volume sprayed every time is smaller compared to boiling pipe volume, and boiling pipe continuously fills into steam, and the fluctuation of boiling pipe pressure is smaller;On a small quantity
High-frequency to spurt, same step-down value shortens release time, demolition effect can be improved.
A kind of stalk of the utility model comprehensively utilizes pretreated continuously cooking system in summary, has operation
Stablize, material without blocking, continuity is strong, low energy consumption, high-efficient the advantages that;It is easy to implement automation control, life can be greatly improved
Efficiency is produced, production cost is reduced, improves yield, particularly suitable for industrialization large-scale production application, to can promote biomass
Comprehensively utilize promotion and application.
Detailed description of the invention
Fig. 1 is the schematic view of the front view of the utility model;
Fig. 2 is the side structure schematic view of the utility model;
Fig. 3 is the structural schematic diagram of the utility model inclined helix dehydrator;
Fig. 4 is the structural schematic diagram of the utility model screw for returning material;
Fig. 5 is the structural schematic diagram of the utility model double impeller dosing machine;
Fig. 6 is the structural schematic diagram of the utility model preheating spiral machine;
Fig. 7 is the structural schematic diagram of the utility model material plug screw machine;
Fig. 8 is the structural schematic diagram of the utility model bend pipe spraying device;
Fig. 9 is the side structure schematic view of the utility model ellipse boiling pipe;
Figure 10 is the schematic view of the front view of the utility model ellipse boiling pipe.
Specific embodiment
The utility model is described further with attached drawing combined with specific embodiments below.
As Figure 1-10 shows, a kind of to comprehensively utilize pretreated continuously cooking system, including inclined screw for stalk
Dewaterer 1, screw for returning material 2 and oval boiling pipe 6, the discharge port for the 1 upper end bottom of inclined helix dehydrator being obliquely installed with
The feed inlet of 2 one end of screw for returning material is connected to, the discharge port at the intermediate position of screw for returning material 2 then with double impeller dosing machine 3 into
Expect end connection, the other end of screw for returning material 2 is then provided with refluxing opening 201, and the discharge end of double impeller dosing machine 3 is then heated with band
The feed end of the preheating spiral machine 4 of device is connected to, and the feed end of preheating spiral machine 4 is located at one end of preheating spiral machine 4, preheats spiral shell
The other end of rotation machine 4 is respectively feedback port 401 and discharge port up and down, and feedback port 401 receives the feed end of system 8 with material is regurgitated
The discharge port of connection, preheating spiral machine 4 is connected to the feed end at the top of the material plug intermediate position of screw machine 5, material plug 5 one end of screw machine
Discharge end be then connected to wherein horizontal one end of T-type feed pipe 9, the vertical position of T-type feed pipe 9 is then connected on one with two
6 combined feed end of oval boiling pipe rise and with heating device is connected to, and two total discharge ends of oval boiling pipe 6 then lead to
Discharging intermediate tube 10 is crossed to be connected to the feed end of bend pipe spraying device 7.
Inclined helix dehydrator 1 includes 101 He of dehydration machine inlet being arranged in above the lower one end of inclined helix dehydrator body
It is dehydrated the infundibulate filtrate (liquid 102 of 101 lower section of machine inlet, is provided with tiltedly on the intracorporal helical axis 107 of inclined helix dehydrator
Spiral dewaterer helical blade 103 is supported by the lower section inclined helix dehydrator body of inclined helix dehydrator helical blade 103 and has
The dehydration screen frame 104 of sieve plate, the higher side bottom of inclined helix dehydrator body are then provided with dewaterer discharge port 105, and dewaterer goes out
Observation panel 106 is additionally provided with above material mouth 105, inclined helix dehydrator helical blade 103 drives under the driving of its decelerating motor
Material is moved to dewaterer discharge port 105 obliquely.
Screw for returning material body one end of screw for returning material 2 is provided with the feed back feed inlet 202 of opening upwards, screw for returning material body
Intermediate lower section is provided with feed back discharge port 203, and the other end bottom of screw for returning material body is then refluxing opening 201, screw for returning material 2
Helical blade drives material to move to feed back discharge port 203 and 201 direction of refluxing opening under decelerating motor drive.
The surge bin 301 of double impeller dosing machine 3 including back taper and the double impeller meter being connected to 301 lower end of surge bin
Casing body 302 is measured, the impeller rotary drum 303 of decelerating motor driving rotation is provided in double impeller dosing machine shell 302, each
The outside of impeller rotary drum 303 is supported by the curved baffle 304 on impeller rotary drum 303, the bottom of each impeller rotary drum 303 respectively
Portion is also respectively provided with the impeller rotary drum scraper 305 tangent with impeller rotary drum 303, and 301 upper end opening of surge bin is dosing machine
Feed inlet 306,302 lower ending opening of double impeller dosing machine shell is then dosing machine discharge port 307.
Body one end of preheating spiral machine 4 is preheating screw machine inlet 402, and the other end is then opened on bottom and top respectively
Have a preheating spiral machine discharge port 403 and feedback port 401, the helical blade of preheating spiral machine 4 under speed reducer driving by material to
Preheating spiral machine discharge port 403 and 401 direction of feedback port convey, and bottom is additionally provided with and the external world in the body of preheating spiral machine 4
The preheating spiral machine steam inlet 404 of steam generation facility connection, wherein preheating spiral machine discharge port 403 and feedback port 401 1
The material toggling rod 405 perpendicular to helical axis is additionally provided on the helical axis of the preheating spiral machine 4 at end.
Body one end of material plug screw machine 5 is connected to T-type feed pipe 9, is provided with and is subtracted in the body of material plug screw machine 5
The helical blade of speed motor driving, and expect that plug 5 helical blade of screw machine makes material to T-type feed pipe under the driving of decelerating motor
9 sides are mobile, wherein the output end of material plug 5 helical blade of screw machine has been respectively communicated with material plug screw machine up and down regurgitates mouth 501
With funnel shaped material plug screw machine extrusion liquid outlet 502, the end of material plug 5 helical blade of screw machine and the light of screw shaft one
Axis 503 connects, and the body of the material plug screw machine 5 at 503 position of optical axis forms the area Liao Sai 504, material plug screw machine extrusion liquid outlet 502
Screen frame 505 is additionally provided on the body inner wall at position, the one end opposite with material plug screw machine 5 of T-type feed pipe 9 is provided with cylinder
506, the piston rod 507 of cylinder 506 with get lodged in material plug 5 discharge end of screw machine on counter-jetting resistance valve head 508 be fixedly connected, T-type into
9 upper end of expects pipe is respectively arranged with steam inlet pipe 509 and spare liquid inlet tube 5010.
Oval boiling pipe 6 includes boiling pipe ellipse tube body 601 and the internal helical blade driven by decelerating motor
It forms, there are upper gaps between 601 inner top of helical blade top edge and boiling pipe ellipse tube body of oval boiling pipe 6
Locate 602, there are between lower part between bottom in the helical blade lower edge of oval boiling pipe 6 and boiling pipe ellipse tube body 601
603 at gap, oval boiling pipe steam pipe 604 is located at 601 bottom of boiling pipe ellipse tube body, and with boiling pipe ellipse tube body
Connection in 601, two oval boiling pipes 6 form cascaded structure, and ellipse by oval 605 connection of boiling pipe connected pipe
Discharge port material toggling rod 606 is respectively arranged on oval 6 helical axis of boiling pipe at 605 position of boiling pipe connected pipe, ellipse steams
The feed end for boiling pipe 6 is provided with the expansion joint 607 being connected to 9 discharge end of T-type feed pipe, the top of boiling pipe ellipse tube body 601
Portion is provided with multiple instrument mounting holes 608, hand hole 609 and a spare exhaust outlet 6010.
Bend pipe spraying device 7 spurt 701 lower end of bend pipe and intermediate position passes through valve seat 702 respectively and is equipped with for controlling
Make the first taper valve core 703 and the second taper valve core 704 of the position on-off, the first taper valve core 703 and the second taper valve core
Room 705 is spurted in 701 position of bend pipe formation of spurting between 704, and the first taper valve core 703 and the second taper valve core 704 lead to respectively
It crosses the valve rod 707 being fixedly connected and extraneous intermittent drive mechanism 708 is sequentially connected.
Utility model works process: the stalk material after cutting washing sequentially enters inclined helix dehydrator, feed back spiral
Machine, double impeller dosing machine, preheating spiral machine, material plug screw machine and T-type feed pipe, oval boiling pipe, discharging intermediate tube, are completed
Digestion process, by being sprayed in bend pipe spraying device;It regurgitates material and receives system for receiving the material regurgitated under fortuitous event
And steam.
The above descriptions are merely exemplary embodiments of the present utility model, the model being not intended to limit the utility model
It encloses.Any those skilled in the art, made equivalent change under the premise of not departing from the conceptions and principles of the utility model
Change and modify, should belong to the range of the utility model protection.
Claims (8)
1. one kind comprehensively utilizes pretreated continuously cooking system for stalk, it is characterised in that: be dehydrated including inclined screw
Machine, screw for returning material and oval boiling pipe, the discharge port and feed back spiral of the inclined helix dehydrator upper end bottom being obliquely installed
The feed inlet of machine one end is connected to, and the discharge port at position is then connected to the feed end of double impeller dosing machine among screw for returning material, is returned
The other end of material screw machine is then provided with refluxing opening, the discharge end of double impeller dosing machine then with the preheating spiral machine with heating device
Feed end connection, the feed end of preheating spiral machine is located at one end of preheating spiral machine, and the other end of preheating spiral machine divides up and down
Not Wei feedback port and discharge port, feedback port with regurgitate material receive system feed end be connected to, the discharge port of preheating spiral machine and
Feed end connection among material plug screw machine at the top of position, the discharge end of material plug screw machine one end then with T-type feed pipe wherein
Horizontal one end connection, ellipse that the vertical position of T-type feed pipe is then cascaded with two and with heating device steam
Boil the connection of pipe combined feed end, two total discharge ends of oval boiling pipe then pass through discharging intermediate tube and bend pipe spraying device into
Expect end connection.
2. as described in claim 1 a kind of for the pretreated continuously cooking system of stalk comprehensive utilization, feature exists
In: inclined helix dehydrator includes dehydration machine inlet and the dewaterer charging being arranged in above the lower one end of inclined helix dehydrator body
The infundibulate filtrate (liquid of mouthful lower section, is provided with inclined helix dehydrator helical blade on the intracorporal helical axis of inclined helix dehydrator,
The dehydration screen frame with sieve plate, inclined screw dehydration are supported by the lower section inclined helix dehydrator body of inclined helix dehydrator helical blade
The higher side bottom of body is then provided with dewaterer discharge port, and observation panel is additionally provided with above dewaterer discharge port, and inclined screw is de-
Water dispenser helical blade drives material to move obliquely to dewaterer discharge port under the driving of its decelerating motor.
3. as described in claim 1 a kind of for the pretreated continuously cooking system of stalk comprehensive utilization, feature exists
In: screw for returning material body one end of screw for returning material is provided with the feed back feed inlet of opening upwards, lower section among screw for returning material body
It is provided with feed back discharge port, the other end bottom of screw for returning material body is then refluxing opening, and the helical blade of screw for returning material is slowing down
Motor drives lower drive material to move to feed back discharge port and refluxing opening direction.
4. as described in claim 1 a kind of for the pretreated continuously cooking system of stalk comprehensive utilization, feature exists
In: double impeller dosing machine include the surge bin of back taper and the double impeller dosing machine shell being connected to surge bin lower end, it is double
The impeller rotary drum of decelerating motor driving rotation is provided in impeller dosing machine shell, the outside of each impeller rotary drum is propped up respectively
Support has the curved baffle on impeller rotary drum, and the bottom of each impeller rotary drum is also respectively provided with the wave tangent with impeller rotary drum
Rotary drum scraper is taken turns, surge bin upper end opening is metering machine inlet, and double impeller dosing machine shell lower ending opening is then dosing machine
Discharge port.
5. as described in claim 1 a kind of for the pretreated continuously cooking system of stalk comprehensive utilization, feature exists
In: body one end of preheating spiral machine is preheating screw machine inlet, and the other end then has preheating spiral shell in bottom and top
Rotation machine discharge port and feedback port, the helical blade of preheating spiral machine is under speed reducer driving by material to preheating spiral machine discharge port
It is conveyed with feedback port direction, bottom is additionally provided with the preheating spiral shell being connected to extraneous steam generation facility in the body of preheating spiral machine
Rotation machine steam inlet is wherein additionally provided on the helical axis of preheating spiral machine discharge port and the preheating spiral machine of feedback port one end vertical
Directly in the material toggling rod of helical axis.
6. as described in claim 1 a kind of for the pretreated continuously cooking system of stalk comprehensive utilization, feature exists
In: body one end of material plug screw machine is connected to T-type feed pipe, is provided with decelerating motor drive in the body of material plug screw machine
Dynamic helical blade, and expect that plug screw machine helical blade makes material mobile to T-type feed pipe side under the driving of decelerating motor,
Wherein the output end of material plug screw machine helical blade has been respectively communicated with material plug screw machine up and down and has regurgitated mouth and funnel shaped material plug
The end of the outlet of screw machine extrusion liquid, material plug screw machine helical blade is connect with the optical axis of screw shaft one, optical axis position
The body of material plug screw machine forms the area Liao Sai, is additionally provided with sieve on the body inner wall of material plug screw machine extrusion liquid exit site
Frame, T-type feed pipe one end opposite with material plug screw machine are provided with cylinder, and the piston rod of cylinder fills in screw machine discharging with material is got lodged in
Counter-jetting resistance valve head on end is fixedly connected, and T-type feed pipe upper end is respectively arranged with steam inlet pipe and spare liquid inlet tube.
7. as described in claim 1 a kind of for the pretreated continuously cooking system of stalk comprehensive utilization, feature exists
In: oval boiling pipe includes that boiling pipe ellipse tube body and the internal helical blade driven by decelerating motor form, oval
There are at upper gap between top in the helical blade top edge of shape boiling pipe and boiling pipe oval pipe body, oval boiling
There are at underclearance between bottom in the helical blade lower edge of pipe and boiling pipe oval pipe body, oval boiling pipe steam
Pipe is located at boiling pipe ellipse bottom, and be connected in boiling pipe oval pipe body, two oval boiling pipes pass through ellipse
Round boiling pipe connected pipe is connected to form cascaded structure, and the oval boiling pipe helical axis at oval boiling pipe connected pipe position
On be respectively arranged with discharge port material toggling rod, the feed end of oval boiling pipe be provided be connected to T-type feed pipe discharge end it is swollen
Swollen section is provided with multiple instrument mounting holes, hand hole and a spare exhaust outlet at the top of boiling pipe ellipse tube body.
8. as described in claim 1 a kind of for the pretreated continuously cooking system of stalk comprehensive utilization, feature exists
In: bend pipe spraying device spurt bend pipe lower end and intermediate position passes through valve seat respectively and is equipped with for controlling the position on-off
The first taper valve core and the second taper valve core, the bend pipe position of spurting between the first taper valve core and the second taper valve core is formed
Room is spurted, the first taper valve core and the second taper valve core pass through the valve rod being fixedly connected respectively and extraneous intermittent drive mechanism passes
Dynamic connection.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111304948A (en) * | 2020-03-14 | 2020-06-19 | 连文元 | High-pressure continuous horizontal pipe cooking pulping device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN111304948A (en) * | 2020-03-14 | 2020-06-19 | 连文元 | High-pressure continuous horizontal pipe cooking pulping device |
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