CN208450947U - A kind of welding workstation - Google Patents

Abstract

The utility model discloses a kind of welding workstations, including adjustment mechanism, workbench, clamping device, manual precompressed mechanism, it is intermediate above the workbench to be provided with fixing seat, positioning column is provided among the fixing seat, the fixing seat two sides are respectively arranged with the adjustment mechanism, and the adjustment mechanism rear and front end is provided with the clamping device, is provided with hoisting ring between the clamping device, one jiao of the workbench rear is provided with controller, is provided with control panel on the controller.Beneficial effect is: the utility model is structurally reasonable, it is easy to operate, it is easy to use, all welding beads can be guaranteed all in edge positions, and the depth of weld and welding penetration can easily be controlled, to improve welding effect, it can be adapted for the product of different cultivars, improve the compatibility and practicability of welding workstation.

Description

A kind of welding workstation

Technical field

The utility model relates to workstation domains, more particularly to a kind of welding workstation.

Background technique

Welding, also referred to as welding, Rong connects, and is a kind of jointing metal in a manner of heating, high temperature or high pressure or other heat The manufacturing process and technology of plastic material such as plastics, welding is general to reach engagement by three kinds of melting welding, pressure welding and soldering approach Purpose, there are many kinds of the energy sources of modern times welding, including gas flame, electric arc, laser, electron beam, friction and ultrasonic wave etc..Vapour The shell of vehicle muffler is also required to complete the engagement of corresponding part, mobile muffler by welding during the manufacturing Shell needs to carry out before welding stringent positioning and good fixation by welding workstation, to reach the weldering needed after welding Effect is connect, the mobile muffler shell welding workstation provided on the market at present has very much, but these welding workstation knots Structure design it is unreasonable, operate and use it is all very inconvenient, welding when cannot be guaranteed all welding beads all in edge positions, and The bad control of the depth of weld and welding penetration, affects welding effect, and is not applied for the product of different cultivars, practical Property is lower.

Utility model content

The purpose of this utility model is that solve the above-mentioned problems and provides a kind of welding workstation, the utility model Structurally reasonable, easy to operate, easy to use, welding effect is good, and practicability is high.

The utility model achieves the above object through the following technical schemes:

A kind of welding workstation, including adjustment mechanism, workbench, clamping device, manual precompressed mechanism, on the workbench Side is intermediate to be provided with fixing seat, positioning column is provided among the fixing seat, the fixing seat two sides are respectively arranged with the tune Complete machine structure, the adjustment mechanism rear and front end are provided with the clamping device, are provided with hoisting ring between the clamping device, One jiao of the workbench rear is provided with controller, and the model of the controller is SPC-STW-26A1, sets on the controller It is equipped with control panel, the adjustment mechanism includes the manual precompressed mechanism, support frame, adjusting seat and handwheel, support frame as described above Side far from the fixing seat is provided with the manual precompressed mechanism, is provided with linear guide and adjustment between support frame as described above The adjusting seat is provided in screw rod, the linear guide and the adjustment screw, the adjustment screw top is provided with described Handwheel, one end in the adjusting seat close to the linear guide are provided with Y-axis fixture, close to the support of the controller Infrared sensor is provided on frame, the model of the infrared sensor is OS137, and the manual precompressed mechanism includes handle, cunning Fixed block and connection support arm are moved, the connection support arm is provided with the handle, the company close to one end of the Y-axis fixture It connects and is provided with the sliding fixed block between support arm and the workbench, the clamping device includes fixed cylinder, cylinder peace Seat, slide rail and X-axis fixture are filled, the slide rail, the fixation are provided between the X-axis fixture and the workbench The cylinder mounting base is provided between cylinder and the workbench, the fixed cylinder is located at the X-axis fixture far from described One end of fixing seat, the control panel, the infrared sensor and the fixed cylinder are wired to described respectively Controller.

Further setting: pass through bearing connection, support frame as described above and described between the adjustment screw and support frame as described above It is bolted between workbench, is bolted between the linear guide and support frame as described above.

So set, making to relatively rotate between the adjustment screw and support frame as described above by bearing connection.

Further setting: between the handwheel and the adjustment screw by pin key connect, the adjusting seat and it is described directly It is to be slidably connected between line guide rail, is bolted between the Y-axis fixture and the adjusting seat.

So set, making to cannot rotate relative to each other between the handwheel and the adjustment screw by pin key connection.

Further setting: being to be threadedly coupled between the adjustment screw and the adjusting seat, the positioning column and the work Make to be bolted between platform, be connected by screw between the control panel and the controller.

So set, being connected through a screw thread adjusting seat when making adjustment screw rotation can move up and down.

Further setting: by electric welding between the handle and the connection support arm, the cylinder mounting base with It is bolted between the workbench, is rotation connection between the fixed cylinder and the cylinder mounting base.

So set, keeping the connection between the handle and the connection support arm stronger by electric welding.

Further setting: being connected between the connection support arm and the workbench by bearing, the X-axis fixture and institute Stating is to be slidably connected between slide rail, is bolted between the X-axis fixture and the fixed cylinder.

So set, making to relatively rotate between the connection support arm and the workbench by bearing connection.

Further setting: being connected between the sliding fixed block and the workbench by bearing, and the slide rail is logical It is fixed on the workbench to cross screw, the infrared sensor is fixed by screws on support frame as described above.

So set, making to relatively rotate between the sliding fixed block and the workbench by bearing connection.

Compared with prior art, the beneficial effects of the utility model are as follows:

1, structurally reasonable, it is easy to operate, it is easy to use；

2, it can guarantee that all welding beads all in edge positions, and can carry out the depth of weld and welding penetration convenient and fast Control, to improve welding effect；

3, the product that can be adapted for different cultivars improves the compatibility and practicability of welding workstation.

Detailed description of the invention

In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only Some embodiments of the utility model, for those of ordinary skill in the art, in the premise of not making the creative labor property Under, it is also possible to obtain other drawings based on these drawings.

Fig. 1 is a kind of schematic perspective view of welding workstation described in the utility model；

Fig. 2 is a kind of adjustment mechanism enlarged diagram of welding workstation described in the utility model；

Fig. 3 is a kind of clamping device enlarged diagram of welding workstation described in the utility model；

Fig. 4 is a kind of manual precompressed mechanism enlarged diagram of welding workstation described in the utility model；

Fig. 5 is a kind of circuit structure flow diagram of welding workstation described in the utility model.

The reference numerals are as follows:

1, adjustment mechanism；2, workbench；3, positioning column；4, clamping device；5, hoisting ring；6, control panel；7, controller； 8, infrared sensor；9, fixing seat；10, manual precompressed mechanism；11, Y-axis fixture；12, linear guide；13, support frame；14, it adjusts Whole screw rod；15, adjusting seat；16, handwheel；17, fixed cylinder；18, cylinder mounting base；19, slide rail；20, X-axis fixture；21, Handle；22, fixed block is slid；23, support arm is connected.

Specific embodiment

In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower", The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of describing the present invention and simplifying the description, rather than indicate Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand For limitations of the present invention.In addition, term " first ", " second " etc. are used for description purposes only, and should not be understood as indicating Or it implies relative importance or implicitly indicates the quantity of indicated technical characteristic." first ", " second " etc. are defined as a result, Feature can explicitly or implicitly include one or more of the features.It is in the description of the present invention, unless another It is described, the meaning of " plurality " is two or more.

In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally Connection；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary, It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition State the concrete meaning of term in the present invention.

The utility model is described in further detail with reference to the accompanying drawing:

Embodiment 1

As Figure 1-Figure 5, a kind of welding workstation, including adjustment mechanism 1, workbench 2, clamping device 4, manual precompressed Mechanism 10,2 top of workbench is intermediate to be provided with fixing seat 9, and fixing seat 9 is used to fix product to be welded, be arranged among fixing seat 9 There is positioning column 3, positioning column 3 is used to position, and 9 two sides of fixing seat are respectively arranged with adjustment mechanism 1, and 1 rear and front end of adjustment mechanism is equal It is provided with clamping device 4, hoisting ring 5 is provided between clamping device 4, one jiao of 2 rear of workbench is provided with controller 7, control Device 7 is used to be controlled, and control panel 6 is provided on controller 7, and control panel 6 is used to interact, and adjustment mechanism 1 includes Manual precompressed mechanism 10, support frame 13, adjusting seat 15 and handwheel 16, handwheel 16 are used to convenient for rotation adjustment screw 14, support frame 13 are used to install fixed adjustment screw 14 and linear guide 12, and support frame 13 is provided with manual precompressed far from the side of fixing seat 9 Mechanism 10 is provided with linear guide 12 and adjustment screw 14 between support frame 13, and adjustment screw 14 is used to drive adjusting seat 15, directly Line guide rail 12 is used to be oriented to, and adjusting seat 15 is provided in linear guide 12 and adjustment screw 14,14 top of adjustment screw is provided with Handwheel 16, one end in adjusting seat 15 close to linear guide 12 are provided with Y-axis fixture 11, and Y-axis fixture 11 is used to carry out Y-axis folder Tightly, infrared sensor 8 is provided on the support frame 13 of controller 7, infrared sensor 8 is used to identify product to be welded, hand Dynamic precompressed mechanism 10 includes handle 21, sliding fixed block 22 and connection support arm 23, and handle 21 is used to convenient for operation connection support Arm 23, sliding fixed block 22 are used to that X-axis fixture 20 is driven to carry out precompressed, and connection support arm 23 is set close to one end of Y-axis fixture 11 It is equipped with handle 21, connects and is provided with sliding fixed block 22 between support arm 23 and workbench 2, clamping device 4 includes fixed cylinder 17, cylinder mounting base 18, slide rail 19 and X-axis fixture 20, fixed cylinder 17 are used to drive X-axis fixture 20, slide rail 19 For being oriented to, X-axis fixture 20 is used to carry out X-axis clamping, and slide rail 19 is provided between X-axis fixture 20 and workbench 2, fixed Cylinder mounting base 18 is provided between cylinder 17 and workbench 2, fixed cylinder 17 is located at one of X-axis fixture 20 far from fixing seat 9 End, control panel 6, infrared sensor 8 and fixed cylinder 17 are wired to controller 7 respectively.

Embodiment 2

The present embodiment the difference from embodiment 1 is that:

It is connected between adjustment screw 14 and support frame 13 by bearing, is connected between support frame 13 and workbench 2 by bolt Connect, be bolted between linear guide 12 and support frame 13, by bearing connection make adjustment screw 14 and support frame 13 it Between can relatively rotate.

Working principle: it before production, first determines manufactured parts model, adjusts the position of Y-axis fixture 11 later, then pass through hand 16 pairs of adjusting seats 15 are taken turns to be adjusted, so as to adjust lower flange and filter port height and position and adjustment upper flange and under The height and position of flange after the completion of adjustment, is first manually loaded lower flange, is being packed into filter, is pulled by handle 21 lower pre- manually Press mechanism 10 carries out precompressed, is then charged into upper flange, is started by control panel 6, and fixed cylinder 17 drives X-axis fixture 20 to complete Upper lower flange and filter fix to clamp, and work station automatically opens after robot welding, completes a circulation action, infrared biography Sensor 8 can identify part, prevent equipment dry running.

The basic principles and main features and advantage of the utility model have been shown and described above.The technical staff of the industry It should be appreciated that the present utility model is not limited to the above embodiments, the above embodiments and description only describe this The principle of utility model, on the premise of not departing from the spirit and scope of the utility model, the utility model also has various change And improvement, these various changes and improvements fall within the scope of the claimed invention.

Claims (7)

1. a kind of welding workstation, it is characterised in that: including adjustment mechanism, workbench, clamping device, manual precompressed mechanism, institute It states among above workbench and is provided with fixing seat, positioning column is provided among the fixing seat, the fixing seat two sides are set respectively It is equipped with the adjustment mechanism, the adjustment mechanism rear and front end is provided with the clamping device, sets between the clamping device It is equipped with hoisting ring, one jiao of the workbench rear is provided with controller, and control panel, the adjustment are provided on the controller Mechanism includes that the manual precompressed mechanism, support frame, adjusting seat and handwheel, support frame as described above are set far from the side of the fixing seat It is equipped with the manual precompressed mechanism, is provided with linear guide and adjustment screw, the linear guide and institute between support frame as described above It states and is provided with the adjusting seat in adjustment screw, the adjustment screw top is provided with the handwheel, close in the adjusting seat One end of the linear guide is provided with Y-axis fixture, is provided with infrared sensor on the support frame as described above of the controller, The manual precompressed mechanism includes handle, sliding fixed block and connection support arm, and the connection support arm is close to the Y-axis fixture One end be provided with the handle, the sliding fixed block is provided between the connection support arm and the workbench, it is described Clamping device includes fixed cylinder, cylinder mounting base, slide rail and X-axis fixture, between the X-axis fixture and the workbench It is provided with the slide rail, the cylinder mounting base, the fixation are provided between the fixed cylinder and the workbench Cylinder is located at the described one end of X-axis fixture far from the fixing seat, the control panel, the infrared sensor and the fixation Cylinder is wired to the controller respectively.

2. a kind of welding workstation according to claim 1, it is characterised in that: the adjustment screw and support frame as described above it Between by bearing connect, be bolted between support frame as described above and the workbench, the linear guide and the support It is bolted between frame.

3. a kind of welding workstation according to claim 1, it is characterised in that: between the handwheel and the adjustment screw Connected by pin key, be to be slidably connected between the adjusting seat and the linear guide, the Y-axis fixture and the adjusting seat it Between be bolted.

4. a kind of welding workstation according to claim 1, it is characterised in that: the adjustment screw and the adjusting seat it Between be threadedly coupled, be bolted between the positioning column and the workbench, the control panel and the controller Between be connected by screw to.

5. a kind of welding workstation according to claim 1, it is characterised in that: the handle and the connection support arm it Between by electric welding, be bolted between the cylinder mounting base and the workbench, the fixed cylinder and described It is rotation connection between cylinder mounting base.

6. a kind of welding workstation according to claim 1, it is characterised in that: the connection support arm and the workbench Between connected by bearing, be to be slidably connected between the X-axis fixture and the slide rail, the X-axis fixture and described solid Determine to be bolted between cylinder.

7. a kind of welding workstation according to claim 1, it is characterised in that: the sliding fixed block and the workbench Between connected by bearing, the slide rail is fixed by screws on the workbench, and the infrared sensor passes through spiral shell Nail is fixed on support frame as described above.