CN208446514U - A kind of tealeaves purification sterilizing production system - Google Patents
A kind of tealeaves purification sterilizing production system Download PDFInfo
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- CN208446514U CN208446514U CN201721919070.2U CN201721919070U CN208446514U CN 208446514 U CN208446514 U CN 208446514U CN 201721919070 U CN201721919070 U CN 201721919070U CN 208446514 U CN208446514 U CN 208446514U
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Abstract
The utility model discloses a kind of tealeaves to purify sterilizing production system, including passing sequentially through conveying device connection for conveying the electromagnetism fragrance extracting machine of tealeaves, vibration shaking screen machine, vibration winnowing machine, intelligent recognition except metal machine, static impurity removal machine, photoelectricity color sorting stalk pickup machine, microwave light wave sterilizer and for the nitrogen charging loading machine of tealeaves tinning；Further include the pipeline for conveying tea can, tea can automatic grabbing device, ultrasonic atomizing cleaning device and hot-air drying device are disposed on the pipeline of the tea can；It is provided with the first ultraviolet sterilizer for the sterilization of empty tea can before the nitrogen charging loading machine, is also sequentially connected after the nitrogen charging loading machine and is provided with the second ultraviolet sterilizer and Intelligent packaging machine.The utility model can effectively remove impurity and germ in tealeaves, to improve mouthfeel and the shelf-life of tealeaves, can be widely applied to tea processing field.
Description
Technical field
The utility model relates to tea processing field, purify sterilizing production system more particularly, to a kind of tealeaves.
Background technique
Tealeaves is deep as health drink to be liked by compatriots.But in recent years in relation to carrying harmful sundries and Huang in tealeaves secretly
Aspergillin is exceeded, influences human health event and happens occasionally, has seriously affected consumer's health.
Harmful sundries in tealeaves is sufficiently complex, and available sources are also very extensive, such as when leaf picking, fresh leaf
Inherently the impurity such as iron filings, sawdust, hair are more likely mixed into, also in tea processing with impurity such as worm's ovum, weeds
When storage, it is also possible to because the reason of storage space or dampness and infect germ.There are also the operators in manual operation
Member can also bring impurity and germ into, the type of germ is also very much, as aflatoxins, staphylococcus, salmonella, Shigella,
The toxin such as streptococcus.These impurity are if there is in tealeaves, and on the one hand these impurity itself are harmful, if be strayed by consumer
In mouthful, it is likely that can be damaged to it；On the other hand, these impurity will affect the color, smell, taste, shape of tealeaves, fresh refreshing degree etc..
Furthermore the germ not only influences the quality of tealeaves, mouthfeel, but also or brings to drinking person potentially hazardous.Current tealeaves
In processing, directly it is packaged after drying tea leaves or is packaged encapsulation after simple selection by winnowing removes some impurity, to finished tea
There is no the removal of impurities sterilization steps of a system, and therefore, the tea leaf quality for producing and processing out is irregular, and tea quality is difficult
It is guaranteed.
Thus, how to effectively remove the sundries in tealeaves and ensure that disinfect pathogen is not exceeded in tealeaves, to ensure that tea produces
Product drinking quality is that there is an urgent need in the art to solve safely.
Utility model content
The purpose of the utility model is to provide a kind of tealeaves purify sterilizing production system, solve current tea processing system without
Method removes the problem of objectionable impurities and pathogenic toxin in tealeaves.
The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of tealeaves purification sterilizing production system,
Including passing sequentially through conveying device connection for conveying the electromagnetism fragrance extracting machine, vibration shaking screen machine, vibration winnowing machine, intelligence knowledge of tealeaves
It Chu not metal machine, static impurity removal machine, photoelectricity color sorting stalk pickup machine, microwave light wave sterilizer and the nitrogen charging filling for tealeaves tinning
Machine；Further include the pipeline for conveying tea can, is disposed with tea can on the pipeline of the tea can and automatically grabs
Device, ultrasonic atomizing cleaning device and hot-air drying device；It is provided with before the nitrogen charging loading machine and is killed for empty tea can
The first ultraviolet sterilizer of bacterium, the nitrogen charging loading machine are also sequentially connected are provided with the second ultraviolet sterilizer and intelligence later
Packing machine.
The tea can automatic grabbing device includes mobile crawl arm and one group of stomata being arranged on mobile crawl arm, institute
It states stomata and is connected with suction pipe.The ultrasonic atomizing cleaning device includes one group of high pressure nozzle, the high pressure nozzle
The two sides of pipeline and the lower section of tea can are set.Hot-air drying device includes one group and blows to tea can surface and internal heat
Air hose, the two sides of the hot air pipe setting pipeline and the lower section of tea can.
For convenience of overhauling and saving also unencapsulated tealeaves, it is additionally provided with after the microwave light wave sterilizer for temporary
The discharge port of the freshness-retaining tank of storing tea, freshness-retaining tank is connect with nitrogen charging loading machine.
The electromagnetism fragrance extracting machine is mesh type electromagnetic dryer, and different electromagnetic radiation heat energy temperature can be set by intelligence,
Go deep into the internally dry moisture of tealeaves and kill harmful organisms, while the volatilization of tea aroma substance can also be promoted to improve fragrance.
The vibration shaking screen machine configures 10~12 mesh stainless steel mesh, screens out fannings end and tiny automatically by effect of vibration
Dust.
The vibration winnowing machine, the machine have the characteristics that automatic control regulation section air quantity and air quantity are stablized.It can be by different type tea
Leaf sets the blowing amount of different stalls, blows away the stipule carried secretly in tealeaves, pornographic movie.
The intelligent recognition removes metal machine, is high-voltage electromagnetic adsorbing metal de-burring machine.High-voltage electromagnetic intelligence is equipped in the machine
Identifying system is inhaled the sundries such as the iron carried secretly in tealeaves, copper, aluminium, metal rust by the magnetization identification function of high-voltage electromagnetic roller
Attached removing.
The static impurity removal machine is electrostatic foreign organic matter seperator, because using 18 roller electrostatic rollers and two-stage dust removal device,
The features such as so having electrostatic field magnetic force big, the ability for separating organic matter is strong, and waste material is easy to clean and recycle.The machine can be by tealeaves
The foreign organic matters such as hair, feather, scale, the polypide of middle entrainment carry out separation removing, and germ is allowed to be difficult to breed breeding in tealeaves.
The photoelectricity color sorting stalk pickup machine, is intelligent opto-electrical color sorting impurity removing machine, which utilizes " the hyperspace calculation of identifying system
Method ", hawkeye identification technology, inGaAs identification technology pick the effect of picking, by tea stalk, gunnysack fragmentation, sawdust, plant flowers blade of grass, stem
The sundries such as leather shell, the scraps of paper, plastic sheet, fiber carries out identification removing.
The ultraviolet sterilizer is uv ultraviolet disinfecting machine.Its design feature designs for optically focused, and ultraviolet lamp occupies inner cavity cross
To installation, and it is equipped with over-voltage over-current protection device, tea can inside and outside is sterilized with high pressure ultraviolet light.
The microwave light wave sterilizer is that microwave and light wave are combined sterilizer.The machine is using the frequency of microwave at 300 megahertzs
It is sterilized to 3000 megahertzs of electromagnetic wave heatings.In addition, the machine top is also assembled with light wave and has indent mirror surface light wave reflection
Device carries out comprehensive sterilization with microwave and strong light wave double action.
The nitrogen charging loading machine injects nitrogen into tank body and excludes oxygen, to inhibit tea polyphenols, Tea Pigment, theanine, virtue
The oxidation of Studies of The Aromatic Substances makes its color, smell, taste, shape keep good fresh refreshing degree.The nitrogen charging loading machine includes the carrier chain of bottom,
Tea can mounting base on carrier chain is set, one group of tea can placed hole, the carrier chain are provided in tea can mounting base
On be provided with the cover, be provided with nitrogen inlet duct and tealeaves feed pipe in the cover, the tealeaves feed pipe and microwave light-wave sterilizing
The discharge port of machine or freshness-retaining tank is connected, and the nitrogen inlet duct is connected with Nitrogen source gases.
For convenience of, with tealeaves is attached together, the end of the tealeaves feed pipe is provided with telescopic tealeaves blowing and connects with tea can
Head.
For convenience of each tealeaves amount of feeding is controlled, the first shut-off valve and the second cut-off are provided on the tealeaves feed pipe
Valve.
For the spilling for reducing nitrogen to the greatest extent, the both ends of the cover are provided with flapper and flapper are driven to transport up and down
Dynamic driving cylinder.
Further, the ion wind bubbling device includes one group of high pressure gas nozzle, and the high pressure gas nozzle is arranged in pipeline
Two sides and tea can lower section.
The Intelligent packaging machine is mounted box, bagging, plastic packaging, vanning integral intelligent packing machine.The machine great advantage is
It utilizes " puma manipulator will " that caddy is packed into box, and is cased and be put in storage with high temperature plastic packaging.It thus can avoid microorganism is miscellaneous
Cingula enters in packing box, and secondary pollution is caused to influence tea product quality.
It is used to transport tea the utility model has the beneficial effects that the utility model is connected each equipment by conveying device
Leaf and tea can, and in nitrogen charging loading machine realize tealeaves automatic tinning, finally by Intelligent packaging machine automatic packaging, entirely
It in production process, does not need operator and directly contacts tealeaves and tea can, therefore, effectively prevent personnel and operate bring tea
The secondary pollution of leaf.The system removes the impurity in tealeaves by a series of sterilization impurity removing equipment and carries out sterilization processing, together
When sterilization processing is carried out to tea can, and carrying out tinning and sealing, nitrogen to tealeaves in the environment of being full of nitrogen can be effective
The oxidation for inhibiting tea polyphenols, Tea Pigment, theanine, aromatic substance makes its color, smell, taste, shape keep good fresh refreshing degree.Therefore,
There is cleanliness height, the good advantage of tea fresh keeping effect by the tealeaves that this production line is processed.
Below with reference to drawings and examples, the utility model is described in detail.
Detailed description of the invention
Fig. 1 is the system block diagram of the utility model.
Fig. 2 is the structural schematic diagram of nitrogen charging loading machine in the utility model.
Fig. 3 is the structural schematic diagram of pipeline in the utility model.
Specific embodiment
Embodiment, as shown in Figures 1 to 3, a kind of tealeaves purification sterilizing production system, including pass sequentially through conveying device connection
For conveying the electromagnetism fragrance extracting machine 1 of tealeaves, vibrating shaking screen machine 2, vibration winnowing machine 3, intelligent recognition except metal machine 4, electrostatic impurity elimination
Machine 5, photoelectricity color sorting stalk pickup machine 6, microwave light wave sterilizer 7 and the nitrogen charging loading machine 8 for tealeaves tinning；It further include for conveying
The pipeline 9 of tea can is disposed with tea can automatic grabbing device 10, ultrasonic fog on the pipeline 9 of the tea can
Change cleaning device 15 and hot-air drying device 16；First for the sterilization of empty tea can is provided with before the nitrogen charging loading machine 8
Ultraviolet sterilizer 11,8 are also sequentially connected and are provided with the second ultraviolet sterilizer 12 and smart packages after the nitrogen charging loading machine
Installation 13.Wherein in this production line in addition to nitrogen charging loading machine 8 and ultrasonic atomizing cleaning device 15 are brand-new design, other equipment
It is outsourcing device.
The tea can automatic grabbing device 10 includes one for moving crawl arm 101 and being arranged on mobile crawl arm 101
Group stomata 102, the stomata 102 are connected with suction pipe 103, grab tealeaves by the negative pressure that suction pipe 103 generates
Tank.The ultrasonic atomizing cleaning device 15 includes one group of high pressure nozzle 151, and pipeline 9 is arranged in the high pressure nozzle 151
Two sides and the lower section of tea can, surface from high pressure nozzle 151 to tea can and internal spray ultrasonic atomized water by, to tealeaves
Tank is cleaned, and to prevent ultrasonic atomized water from disorderly splashing, is additionally provided with shield outside the ultrasonic atomizing cleaning device 15.Institute
Stating hot-air drying device 16 includes one group of hot air pipe 161 for blowing to tea can surface and inside, the setting of hot air pipe 161 conveying
The two sides of line and the lower section of tea can, by being constantly dried to tea can surface and internal blowing hot-air.
The preferred electromagnetism fragrance extracting machine 1 of institute is 6CHCDL-25 type mesh type electromagnetic dryer, the heat which passes through electromagnetic radiation
Can, go deep into the internally dry moisture of tealeaves and kills harmful organisms.Use parameter are as follows: Maofeng tea sterilizing Titian temperature 100 1 102
DEG C, the time 5 one 6 minutes, make tealeaves moisture content≤4.5%.Yunnan black tea tea sterilizes 104 1 106 DEG C of Titian temperature, 5 one 6 points of the time
Clock makes tealeaves moisture content≤4.5%.Pu'er tea sterilizes 106 1 108 DEG C of Titian temperature, the time 6 one 7 minutes, makes tealeaves moisture content
≤ 6.5%.
Preferably vibrating shaking screen machine 2 is that 82 type of 6CDS-vibrates shaking screen machine, which passes through the stainless steel mesh configured, with
Effect of reciprocating vibration screens out fannings end automatically.Stainless steel mesh uses parameter are as follows: Maofeng tea and Yunnan black tea tea are sieved with 12 mesh stainless steels
Net, Pu'er tea match 10 mesh stainless steel mesh.
The preferred vibration winnowing machine 3 of institute is mono- 2 type electric and magnetic oscillation tea winnower of FX-60.Machine system second level selection by winnowing combination
Design has the characteristics that controllable adjustment air quantity and air quantity are stablized.Air quantity uses parameter are as follows: Maofeng tea and Yunnan black tea tea are 0.4 1 0.5
The air quantity of cubic meters per minute, Pu'er tea are the air quantity of 0.5 1 0.6 cubic meters per minutes.
The preferred intelligent recognition of institute is (daily output import) high-voltage electromagnetic adsorbing metal de-burring machine except metal machine 4.It is set in the machine
Have high-voltage electromagnetic intelligent identifying system, by the magnetization identification function of high-voltage electromagnetic roller, can by the iron carried secretly in tealeaves, copper,
The sundries absorption such as aluminium, metal rust are removed.
The preferred static impurity removal machine 5 of institute is XDJF-X-720 type electrostatic foreign organic matter seperator, because using 18 roller electrostatic rollers
And two-stage dust removal device, so separation removing can be carried out the machines such as the hair carried secretly in tealeaves, feather, scale, polypide sundries.
The preferred photoelectricity color sorting stalk pickup machine 6 of institute is TW6R type intelligent opto-electrical color selector, which is picked using picking for identifying system
The sundries such as tea stalk, gunnysack fragmentation, sawdust, plant flowers blade of grass, stem leather shell, the scraps of paper, plastic sheet, fiber identify clear by effect
It removes.
Preferred first ultraviolet sterilizer 11 of institute and the second ultraviolet sterilizer 12 are uv ultraviolet disinfecting machine, respectively
It is mounted on the conveyer belt before and after nitrogen charging loading machine 8, using ultraviolet light respectively to empty tea can and packaged tealeaves
Tank is irradiated sterilizing.
The preferred microwave light wave sterilizer 7 of institute is mono- 3 type microwave of YV and light-wave sterilizing machine.The machine using electromagnetic wave with it is high-strength
Light wave carries out comprehensive sterilization.Sterilising temp and time use parameter are as follows: Maofeng tea is sterilized 3 one 3.5 minutes with 102 1 104 DEG C.
Yunnan black tea tea is sterilized 3 one 3.5 minutes with 104 1 106 DEG C.Pu'er tea is sterilized 3.5 14 minutes with 107 1 108 DEG C of high temperature.
The preferred Intelligent packaging machine 13 of institute is CDTB-9 type intelligent packer, machine system mounted box, bagging, the plastic packaging, vanning
Integral intelligent packing machine.Caddy is packed into box by the machine because using " puma manipulator ", so can avoid microorganism miscellaneous bacteria
It brings into packing box, secondary pollution is caused to influence tea product quality.
The nitrogen charging loading machine 8 includes the carrier chain 801 of bottom, and the tea can mounting base on carrier chain 801 is arranged in
802, one group of tea can placed hole 803 is provided in tea can mounting base 802, is provided with the cover 804 on the carrier chain 801,
Nitrogen inlet duct 805 and tealeaves feed pipe 806 are provided in the cover 804, the end of the tealeaves feed pipe 806 is provided with and can stretch
The tealeaves blowing connector 807 of contracting, the tealeaves blowing connector 807 can be driven by cylinder or be driven by motor.It is described
Tealeaves feed pipe 806 is connected with the discharge port of microwave light wave sterilizer 7, and the nitrogen inlet duct 805 is connected with Nitrogen source gases.Institute
State the lower section that tea can is introduced into nitrogen inlet duct 805, by nitrogen inlet duct 805 into tea can inflated with nitrogen, exclude the inside
Air, then carry out dress tealeaves being transported to tealeaves feed pipe 806.For the conveying capacity for controlling each tealeaves, the tealeaves into
The first shut-off valve 808 and the second shut-off valve 809 are provided in expects pipe 806, between the first shut-off valve 808 and the second shut-off valve 809
Distance basis needs the tea amount being put into set every time.When tealeaves is carried out tinning, the first cut-off being located above first is opened
Valve 808 enters the tealeaves in microwave light wave sterilizer 7 in the pipeline between first shut-off valve 808 and the second shut-off valve 809,
It is then shut off the first shut-off valve 808, the second shut-off valve 809 is opened, falls into tealeaves in tea can；It is filled when carrying out next group of tealeaves
When tank, aforesaid operations are repeated.To prevent the loss of nitrogen, while it being also prevented from the entrance of outside air, the both ends of the cover 804
The driving cylinder 811 for being provided with flapper 810 and flapper 810 being driven to move up and down, when there is tea can to pass through, activity
Baffle 810, which rises, to be opened, remaining state is closed.
Embodiment 2: a kind of tealeaves purification sterilizing production system, the microwave light wave sterilizer 7 is additionally provided with later to be used for
The freshness-retaining tank 14 of temporary storing tea, freshness-retaining tank 14 remain that negative 1-3 degrees Celsius of low temperature, the discharge port of freshness-retaining tank pass through tea
Leaf feed pipe 806 is connect with nitrogen charging loading machine 8.The other the same as in Example 1.
The basic principles, main features and advantages of the invention have been shown and described above.The present invention is not by above-described embodiment
Limitation, the above embodiments and description only illustrate the principle of the present invention, is not departing from spirit of that invention and model
Various changes and improvements may be made to the invention under the premise of enclosing, these changes and improvements are both fallen in claimed range.This
Claimed range is invented to be defined by appended claims and its equivalent.
Claims (10)
1. a kind of tealeaves purification sterilizing production system, it is characterised in that: including passing sequentially through conveying device connection for conveying tea
The electromagnetism fragrance extracting machine of leaf, vibration shaking screen machine, vibration winnowing machine, intelligent recognition remove metal machine, static impurity removal machine, photoelectricity color sorting stalk-sorting
Machine, microwave light wave sterilizer and the nitrogen charging loading machine for tealeaves tinning；It further include the pipeline for conveying tea can, it is described
Tea can automatic grabbing device, ultrasonic atomizing cleaning device and heated-air drying dress are disposed on the pipeline of tea can
It sets；The first ultraviolet sterilizer for the sterilization of empty tea can, the nitrogen charging loading machine are provided with before the nitrogen charging loading machine
It is also sequentially connected later and is provided with the second ultraviolet sterilizer and Intelligent packaging machine.
2. tealeaves purification sterilizing production system as described in claim 1, it is characterised in that: the tea can automatic grabbing device
Suction pipe is connected with including mobile crawl arm and one group of stomata being arranged on mobile crawl arm, the stomata.
3. tealeaves purification sterilizing production system as described in claim 1, it is characterised in that: the ultrasonic atomizing cleaning device
Including one group of high pressure nozzle, the two sides of pipeline and the lower section of tea can is arranged in the high pressure nozzle.
4. tealeaves purification sterilizing production system as described in claim 1, it is characterised in that: the hot-air drying device includes one
Group blows to tea can surface and internal hot air pipe, the two sides of the hot air pipe setting pipeline and the lower section of tea can.
5. tealeaves as described in claim 1 purification sterilizing production system, it is characterised in that: the vibration shaking screen machine configures 10~
12 mesh stainless steel mesh.
6. tealeaves purification sterilizing production system as described in claim 1, it is characterised in that: after the microwave light wave sterilizer
It is additionally provided with the freshness-retaining tank for temporary storing tea, the discharge port of freshness-retaining tank is connect with nitrogen charging loading machine.
7. tealeaves purification sterilizing production system as described in claim 1, it is characterised in that: the nitrogen charging loading machine includes bottom
Carrier chain, the tea can mounting base on carrier chain is set, one group of tea can placed hole, institute are provided in tea can mounting base
It states and is provided with the cover on carrier chain, nitrogen inlet duct and tealeaves feed pipe, the tealeaves feed pipe and microwave are provided in the cover
The discharge port of light-wave sterilizing machine is connected, and the nitrogen inlet duct is connected with Nitrogen source gases.
8. tealeaves purification sterilizing production system as claimed in claim 7, it is characterised in that: the end of the tealeaves feed pipe is set
It is equipped with telescopic tealeaves blowing connector.
9. tealeaves purification sterilizing production system as claimed in claim 7 or 8, it is characterised in that: set on the tealeaves feed pipe
It is equipped with the first shut-off valve and the second shut-off valve.
10. tealeaves purification sterilizing production system as claimed in claim 9, it is characterised in that: the both ends of the cover are provided with
Flapper and the driving cylinder for driving flapper to move up and down.
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| CN201721919070.2U CN208446514U (en) | 2017-12-29 | 2017-12-29 | A kind of tealeaves purification sterilizing production system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108094585A (en) * | 2017-12-29 | 2018-06-01 | 黄山小罐茶业有限公司 | A kind of tealeaves purification sterilizing production system |
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2017
- 2017-12-29 CN CN201721919070.2U patent/CN208446514U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108094585A (en) * | 2017-12-29 | 2018-06-01 | 黄山小罐茶业有限公司 | A kind of tealeaves purification sterilizing production system |
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