CN208428437U - A kind of torsion-bending ratio mold and flat bogie and its supporting trolley - Google Patents

A kind of torsion-bending ratio mold and flat bogie and its supporting trolley Download PDF

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Publication number
CN208428437U
CN208428437U CN201820537989.3U CN201820537989U CN208428437U CN 208428437 U CN208428437 U CN 208428437U CN 201820537989 U CN201820537989 U CN 201820537989U CN 208428437 U CN208428437 U CN 208428437U
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China
Prior art keywords
torsion
side plate
bending ratio
mold
blocks
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CN201820537989.3U
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王延军
杨月刚
胡学东
赵忠刚
丛建
刘淼
刘海洋
刘敏
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Triumph Construction Engineering Corp Ltd Of China Petrochemical Industry
Sinopec Oilfield Service Corp
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Triumph Construction Engineering Corp Ltd Of China Petrochemical Industry
Sinopec Oilfield Service Corp
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Priority to CN201820537989.3U priority Critical patent/CN208428437U/en
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Abstract

The utility model is a kind of torsion-bending ratio mold and flat bogie and its supporting trolley, facilitates the manufacture of concrete torsion-bending ratio and the disassembly of processing mold, guarantees the processing quality of concrete torsion-bending ratio.This mold includes two blocks of side plates and bottom plate, two blocks of side plates are by connecting bolt pairing, its base part seat in the soleplate, the middle part high spot of two blocks of side plates is blocked by side plate, side plate center is equipped with removal hole, the lower section of high spot is equipped with falsework in the middle part of two blocks of side plates, and the side plate two sides of middle part high spot are equipped with jack stand engaging lug, and the removal hole of side plate is blocked by plugging mechanism, in mould release, flat bogie and supporting trolley can be used.The utility model effectively increases the assembling of torsion-bending ratio mold and removes efficiency and transfer efficiency, ensure that the quality of torsion-bending ratio concrete finished product, processes accurate size, the good appearance of finished product.The labor intensity of worker is significantly reduced simultaneously, labor efficiency is improved, reduces production cost.

Description

A kind of torsion-bending ratio mold and flat bogie and its supporting trolley
Technical field
The utility model belongs to manufacture mold and its provision for disengagement of concrete torsion-bending ratio, especially a kind of torsion-bending ratio Mold and flat bogie and its supporting trolley facilitate the manufacture of concrete torsion-bending ratio and the disassembly of processing mold, guarantee coagulation The processing quality of native torsion-bending ratio.
Background technique
Torsion-bending ratio is one kind of common precast concrete abnormity block, be a kind of three horizontal limbs middle limb turn 90 ° of angles with Both ends limb intersects vertically, the intermediate block that torsion king's font is connected to short column.As sloping breakwater and protection works Armour layer has many advantages, such as that wave run-up is low, wave absorption performance is good, block structure is firm, is hardly damaged, in protection works widely It uses.Currently, the mold and extracting tool used in process that pour in torsion-bending ratio have the drawback that
1, when assembly mold, because without positioning device needing that each portion then could be tightened using crowbar centering connecting hole The connection bolt of position.It is bolted for convenience, connecting hole is elliptical aperture, so that mold is easy misalignment, running pulp, installation effectiveness Low, mold is easy to damage;
2, demoulding tool is used cooperatively usually using hydraulic jack and universal wheel, the two, since jack is in ejection Cheng Zhongsan group universal wheel is easy deflecting, does not take the air line, and occurs ixoderm, arrisdefect when concrete finished product being caused to demould and knocks side phenomenon, Presentation quality is poor;
3, since mold weight is big, need to generally the facilities such as driving, fork truck or universal wheel be used to be assembled, mold assembling and It is mobile inconvenient;
4, bottom plate makes usually using welded steel, and not only cost is high, but also is mortar leakage prevention, needs in junction Cushion is bound, fastening bolt is complicated for operation, and cushion is easy to damage, need to often replace.
For the above-mentioned problems in the prior art, need to change the mold and mold removal tool of torsion-bending ratio Into.
Summary of the invention
For above-mentioned the problems of the prior art, the utility model provide a kind of torsion-bending ratio mold and flat bogie and its Supporting trolley solves defect present in the assembling of existing torsion-bending ratio mold, disassembly and transport process, improves torsion-bending ratio coagulation The quality of production of native product makes the unification of its size, good appearance, improves the ratio of briquetting of concrete product finished product.It can subtract simultaneously The labor intensity of light industry people, improves labor efficiency, and reduces production cost.
The technical solution of the utility model is:
A kind of torsion-bending ratio mold includes two blocks of side plates and bottom plate, and two blocks of side plates pass through connection bolt pairing, its base part seat In the soleplate, the middle part high spot of two blocks of side plates is blocked by side plate, and side plate center is equipped with removal hole, protrusion in the middle part of two blocks of side plates The lower section at place is equipped with falsework, and the side plate two sides of middle part high spot are equipped with jack stand engaging lug, and the removal hole of side plate is logical Cross plugging mechanism closure.
For removing a kind of flat bogie of torsion-bending ratio mold, including car body and traveling wheel, traveling wheel are mounted on car body Quadrangle, the width of car body is greater than the width of falsework, wedging support timber wedge between car body and falsework.
For removing a kind of supporting trolley of torsion-bending ratio mold, including support frame and idler wheel, idler wheel are mounted on support frame Supporting leg in, supporting trolley is supported on the lower section of stull on the outside of falsework, the outer middle side part positioned at flat bogie, supporting trolley Total height be consistent with the lower end surface of falsework to the height between ground.
The significant using effect of the utility model is: being equipped with falsework in the side plate of the mold of the utility model, can incite somebody to action The flat bogie for removing mold and its supporting trolley advance expenditure are arranged below falsework in side plate for the use of jack One jack stand.When jack ejects side plate from torsion-bending ratio, flat bogie may carry the side plate of mold Ejection direction straight line along jack retreats, and so that the torsion-bending ratio of manufacture is not occurred ixoderm, arrisdefect and is knocked side phenomenon, significantly improves The presentation quality of product.It, can be by supporting trolley advance expenditure in the lower section of falsework, by flat bogie from mould when transporting mold The lower section of board mount removes, and hand operated transport is inserted into, it is convenient to which mold is transferred to next pour a little.This is practical new Type effectively increases the assembling of torsion-bending ratio mold and removes efficiency and transfer efficiency, ensure that torsion-bending ratio concrete finished product Quality processes accurate size, the good appearance of finished product.The labor intensity of worker is significantly reduced simultaneously, improves labor efficiency, Reduce production cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of mold in the utility model.
Fig. 2 is the structural schematic diagram of fixed pin in Fig. 1.
Fig. 3 is the structural schematic diagram of plugging mechanism in Fig. 1.
Fig. 4 is the structural schematic diagram of plugging plate in Fig. 3.
Fig. 5 is that jack, flat bogie and supporting trolley are removing the operation schematic diagram in mold.
Fig. 6 is operation schematic diagram of the hand operated transport in transfer mold.
Specific embodiment
The utility model is described in detail below in conjunction with attached drawing, not limits the protection scope of the utility model.It is as described below to be only The preferred embodiment of the utility model, other use the equivalence changes of the utility model, should belong to the protection of the utility model Range.
Referring to Fig. 1, a kind of torsion-bending ratio mold includes two blocks of side plates 1 and bottom plate 8, and two blocks of side plates 1 are right by connection bolt 3 Conjunction, its base part seat are in bottom plate 8, and the middle part high spot of two blocks of side plates 1 is blocked by side plate, and side plate center is equipped with removal hole;Two The lower section of 1 middle part high spot of block side plate is equipped with falsework 7, and the side plate two sides of middle part high spot are equipped with jack stand engaging lug 6, the removal hole of side plate is blocked by plugging mechanism 5.
Referring to fig. 2, it is additionally provided with dowel hole 2 in the pairing wing side of two blocks of side plates 1, which is circular hole, Positioning sleeve 2.2 is welded in the non-pairing side of dowel hole 2, is installed with positioning pin 2.1 in dowel hole 2 and positioning sleeve 2.2.
Referring to Fig. 3 and Fig. 4, the plugging mechanism 5 includes fixed angle bar 5.1, rotation angle bar 5.2, plugging plate 5.3 and blocks Timber wedge 5.4, fixed angle bar 5.1 are equipped with two pieces, are welded on side plate, positioned at the two sides of removal hole, rotate the top of angle bar 5.2 with The lower part of the bolt connection rotation angle bar 5.2 welded in one of fixed angle bar 5.1 is equipped with bayonet, can be stuck in another On the shank of bolt welded in fixed angle bar 5.1;Plugging plate 5.3 is equipped with round dished cover corresponding with the removal hole on side plate, should The height of round dished cover is consistent with the thickness of side plate, plugging plate 5.3 is fixed on side plate by blocking timber wedge 5.4, by side plate On removal hole block.
Referring to Fig. 5, the jack stand engaging lug 6 is equipped with pin hole and is connect by fixed pin with jack stand 13.
The jack stand 13 is mainly made of transverse slat and stringer board, and stringer board, stringer board and jack are welded in the two sides of transverse slat For bracket engaging lug 6 by connection pin connection, transverse slat is opposite with the removal hole of side plate.Jack 12 can be so placed on transverse slat with Between torsion-bending ratio in side plate removal hole, easily mold is ejected from torsion-bending ratio.
The bottom plate 8 is polyurethane plate, and thickness is set between 1.5cm-5cm, in casting process, with torsion king's word The weight of block increases, can gradually depress bottom plate 8 below, becomes pit, and the bottom wing banding of side plate 1 is dead, is not necessarily to Bind cushion again for mortar leakage prevention etc..
The 1 top two sides of side plate are additionally provided with handgrip 4, use when facilitating mould release.
Referring to Fig. 5, the flat bogie for removing a kind of torsion-bending ratio mold includes car body 9 and traveling wheel, traveling wheel peace Mounted in the quadrangle of car body 9, the width of car body 9 is greater than the width of falsework 7, wedges brace between car body 9 and falsework 7 Wedge 10.
It is parallel with car body 9 that the traveling wheel is mounted on the quadrangle of 9 liang of side lower parts of car body, its wheel shaft.
A kind of supporting trolley for removing torsion-bending ratio mold includes support frame 11 and idler wheel, and idler wheel is mounted on support frame In 11 supporting leg, supporting trolley is supported on the lower section of 7 outside stull of falsework, the outer middle side part positioned at flat bogie, support The total height of trolley is consistent with the lower end surface of falsework 7 to the height between ground.
Remove torsion-bending ratio mold when, flat bogie can be first placed on to the lower section of falsework 7, falsework 7 with It is put into support timber wedge 10 between flat bogie, and support timber wedge 10 is wedged between falsework 7 and flat bogie, makes brace Wedge 10 and flat bogie are supported below falsework 7.Again by supporting trolley advance expenditure under 7 outside stull of falsework Side, is located at the middle part on the outside of flat bogie.
After side plate 1 is ejected from torsion-bending ratio by jack 12, side plate 1 is under the carrying of flat bogie and supporting trolley Equably rectilinear translation backward, make torsion-bending ratio not ixoderm, not arrisdefect, do not knock side.
The assemble method of mold
1, mold is installed
A. first bottom plate 8 is completed in working space, then two blocks of side plates 1 is placed on bottom plate 8, it is ensured that 1 bottom of side plate is complete Portion's seat links together two blocks of side plates 1 within bottom plate 8, through dowel hole 2 on 1 four angles of side plate and positioning pin 2.1. Adjustment, centering bolt repeatedly can be avoided by the bolt connecting hole of two blocks of side plates 1 rapidly to penetrating for connection bolt 3 just, is facilitated The position of connecting hole.
B. the bayonet of the rotation angle bar 5.2 in the plugging device 5 being fixed on 1 middle part high spot side plate of side plate is stuck in solid Determine on angle bar 5.1, install plugging plate 5.3, wedging blocks timber wedge 5.4, will be sealed using the friction self-locking function of blocking timber wedge 5.4 5.3 fixation of closure plate, mold install;
2, the disassembly of mold
A. positioning pin 2.1 and connection bolt 3 are removed.
B., flat bogie and supporting trolley are first mounted on to the lower section of falsework 7, good position is adjusted, in flat bogie Support scotch 10 is squeezed at 9 both ends of car body, using the self-locking friction function of support scotch 10 that flat bogie and falsework 7 is fixed Together.
C. it beats and blocks scotch 5.4, remove plugging plate 5.3.
D. jack stand 13 is connect with the jack stand engaging lug 6 on side plate 1, by the rotation rotation dew of angle bar 5.2 The removal hole of side plate out;Install jack 12, the front of jack 12 is withstood on torsion-bending ratio by the removal hole of side plate, after Portion is withstood on the transverse slat of jack stand 13.
E. jack 12 is operated, disengages side plate 1 gradually with torsion-bending ratio by the flat bogie and supporting trolley of bottom.
F. 12 full stroke of jack is made to work, extension elongation has between side plate 1 and torsion-bending ratio at this time in 30cm or so Enough gaps remove jack 12 and jack stand 13, and side plate 1 is pulled open 1m outward by two handgrips 4 on side plate 1 Left and right, one piece of disassembly of side plate 1 finish;
3, the transhipment of mold
A. two pieces of support scotch 10 are beaten, withdraws flat bogie.
B. two handgrips 4 are held, makes side plate 1 to turning over, removes supporting trolley.
C. hand operated transport 14 is pushed into, the outer edge of side plate 1 is pressed in the centre shoveled on the inside of hand operated transport 14 7 lower outer edge of falsework is pressed on the outside shovel of hand operated transport 14 by position.
D. hand operated transport 14 is adjusted to proper height, side plate 1 is pushed into next operating position.
The embodiment described above is only exemplary embodiments, but the utility model is not limited only to these embodiments, ability The technical staff in domain can make modification under the spirit and enlightenment without departing from the utility model.Aspect disclosed herein may In the presence of many changes, combination and modification, and all in the scope of the utility model, therefore, protection scope is not limited only to above Explanation.

Claims (9)

1. a kind of torsion-bending ratio mold, including two pieces of side plates (1) and bottom plate (8), two pieces of side plates (1) are right by connection bolt (3) Conjunction, its base part seat are in bottom plate (8), and the middle part high spot of two pieces of side plates (1) is blocked by side plate, and side plate center is equipped with disassembly Hole, characterized in that the lower section of high spot is equipped with falsework (7) in the middle part of two pieces of side plates (1), and the side plate two sides of middle part high spot are set Have jack stand engaging lug (6), the removal hole of side plate is blocked by plugging mechanism (5).
2. a kind of torsion-bending ratio mold as described in claim 1, characterized in that in the pairing wing side of two blocks of side plates (1) Dowel hole (2) are additionally provided with, which is circular hole, positioning sleeve (2.2) are welded in the non-pairing side of dowel hole (2), Positioning pin (2.1) are installed in dowel hole (2) and positioning sleeve (2.2).
3. a kind of torsion-bending ratio mold as described in claim 1, characterized in that the plugging mechanism (5) includes fixed angle bar (5.1), it rotates angle bar (5.2), plugging plate (5.3) and blocks timber wedge (5.4), fixed angle bar (5.1) are equipped with two pieces, are welded on side Two sides on plate, positioned at removal hole rotate the bolt welded in the top and one of fixed angle bar (5.1) of angle bar (5.2) Connection, the lower part of rotation angle bar (5.2) are equipped with bayonet, can be stuck on the shank of bolt welded in another fixation angle bar (5.1); Plugging plate (5.3) is equipped with round dished cover corresponding with the removal hole on side plate, the height of the circle dished cover and the thickness of side plate It is consistent, plugging plate (5.3) is fixed on side plate by blocking timber wedge (5.4), blocks the removal hole on side plate.
4. a kind of torsion-bending ratio mold as claimed in claim 3, characterized in that the jack stand engaging lug (6) is equipped with Pin hole is simultaneously connect by fixed pin with jack stand (13).
5. a kind of torsion-bending ratio mold as claimed in claim 4, characterized in that the jack stand (13) is mainly by transverse slat Formed with stringer board, stringer board is welded in the two sides of transverse slat, stringer board and jack stand engaging lug (6) by connection pin connection, transverse slat with The removal hole of side plate is opposite.
6. a kind of torsion-bending ratio mold as claimed in claim 2, characterized in that side plate (1) the top two sides, which are additionally provided with, grabs Hand (4).
7. a kind of flat bogie, for removing torsion-bending ratio mold as described in claim 1, characterized in that including car body (9) And traveling wheel, traveling wheel are mounted on the quadrangle of car body (9), the width of car body (9) is greater than the width of falsework (7), car body (9) Wedging support timber wedge (10) between falsework (7).
8. removing a kind of flat bogie of torsion-bending ratio mold as claimed in claim 7, characterized in that the traveling wheel installation It is parallel with car body (9) in the quadrangle of (9) two side lower part of car body, its wheel shaft.
9. a kind of supporting trolley is used to support flat bogie as claimed in claim 7, characterized in that including support frame (11) And idler wheel, idler wheel are mounted in the supporting leg of support frame (11), supporting trolley be supported on the lower section of stull on the outside of falsework (7), Positioned at the outer middle side part of flat bogie, the lower end surface of the total height and falsework (7) of supporting trolley to the height between ground It is consistent.
CN201820537989.3U 2018-04-16 2018-04-16 A kind of torsion-bending ratio mold and flat bogie and its supporting trolley Active CN208428437U (en)

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Application Number Priority Date Filing Date Title
CN201820537989.3U CN208428437U (en) 2018-04-16 2018-04-16 A kind of torsion-bending ratio mold and flat bogie and its supporting trolley

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108356961A (en) * 2018-04-16 2018-08-03 中石化石油工程技术服务有限公司 A kind of torsion-bending ratio mold and flat bogie and its supporting trolley

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108356961A (en) * 2018-04-16 2018-08-03 中石化石油工程技术服务有限公司 A kind of torsion-bending ratio mold and flat bogie and its supporting trolley

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