CN208426979U - A kind of automatic blending and device for casting - Google Patents
A kind of automatic blending and device for casting Download PDFInfo
- Publication number
- CN208426979U CN208426979U CN201721790122.0U CN201721790122U CN208426979U CN 208426979 U CN208426979 U CN 208426979U CN 201721790122 U CN201721790122 U CN 201721790122U CN 208426979 U CN208426979 U CN 208426979U
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- pump
- electrically connected
- casting
- shell
- motor
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- 238000002156 mixing Methods 0.000 title claims abstract description 31
- 238000005266 casting Methods 0.000 title claims abstract description 14
- 230000010412 perfusion Effects 0.000 claims abstract description 11
- 239000000843 powder Substances 0.000 claims abstract description 7
- 210000002683 foot Anatomy 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 230000002572 peristaltic effect Effects 0.000 claims description 3
- 230000000295 complement effect Effects 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 19
- 239000012530 fluid Substances 0.000 abstract description 10
- 239000004615 ingredient Substances 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 7
- 238000009776 industrial production Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 239000011295 pitch Substances 0.000 description 4
- 238000007726 management method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 2
- 230000010410 reperfusion Effects 0.000 description 2
- 230000003245 working effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- -1 sticker Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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- Basic Packing Technique (AREA)
Abstract
The utility model discloses a kind of automatic blending and device for casting, including measurer, conveyer belt and feeding container, the measurer includes the central control unit of shell and setting inside housings, and the front end of shell is provided with the control panel being electrically connected with central control unit, the utility model coordinates the feeding speed of the motor of each independent charging pump and then adjustment different material pump in adjustment driving pump group using impulse modulation (PWM) technology respectively, to change the ingredient of various raw materials in mixing rate and mixing, and it can effectively realize mixing to fluid and powder, it also can be according to mixing of the demand used suitable for the perfusion operation of different material number of species, and what can be had by oneself changes the type and quantity of mixed raw material according to the demand of production, to effectively raise the flexibility of production, it also can be certainly It moves or manually realizes crawl and continuous pouring, meet complicated industrial production demand, there is very high universal performance.
Description
Technical field
The utility model relates to fluid element and perfusion equipment technical field, specially a kind of automatic blending and perfusion dress
It sets.
Background technique
Ingredient is procedure of processing important in industrial production, different raw materials can be made to be mixed by ingredient, thus
Meet new use demand, batch operation is widely suitable for various solvents, sticker, paint, chemical material, ink, pigment
Mixture manufacturing, traditional ingredient production process after artificial weighing mainly using being stirred, but this batch operation side
Formula mixing precision is low, cumbersome, equipment volume is huge, improves the difficulty that field mix uses, thus in recent years by
The dispensing equipment of automation at development gradually.
By taking dispenser as an example, the operations such as the realization that existing dispenser can automate is got ready, draws lines, drawing circle, and energy
It is enough that glue is accurately instilled into Working position, but can only realize that two-phase fluid mixes, and application field is relatively narrow, is merely able to needle
Specific raw material and commodity are processed, and are merely able to rely on traditional manual work when raw material type and quantity change
Industry mode carries out ingredient, therefore production flexibility is poor, has a single function.And existing automatic material-dispensing system is generally all merely able to needle
Ingredient is carried out to fluid, and can not be to mix between powder or powder and fluid, to increase the difficulty of production.
If can invent, one kind is easy to operate, versatility is good, can freely adjust the mixing rate of various materials mixing
And mixed proportion, while can effectively realize the novel fluid mixing being manually or automatically irrigated and perfusion system energy
Problems are enough solved, we provide a kind of automatic blending and device for casting thus.
Summary of the invention
The purpose of this utility model is to provide a kind of automatic blending and device for casting, to solve to mention in above-mentioned background technique
Out the problem of.
To achieve the above object, the utility model provides the following technical solutions: a kind of automatic blending and device for casting, including
Measurer, conveyer belt and feeding container, the measurer include shell and setting central control unit inside housings, and shell
The front end of body is provided with the control panel being electrically connected with central control unit, and the central control unit includes mutually electrically connecting
Microprocessor, power management module and the motor drive module connect, and the rear end of shell is provided with and motor drive module electrical property
The output end of the motor group of connection, the motor group has pump group by gear set driving, and the input terminal of pump group passes through feeder sleeve
Be connected to the feed port of feeding container, be provided with the charging pump of at least two autonomous workings in the pump group, and motor group and
It is provided in gear set and independent charging pump quantity Matching and mutual corresponding independent driving motor and driving gear, the pump group
The common in parallel and mixed flow of the output end of interior independent charging pump is connected in pipeline, and the end of pipeline is provided with handle, described
The end of handle is provided with handle lid, and the end of handle lid is provided with the filling nozzle being connected to pipeline, is provided on the conveyer belt
Fixed bracket, and handle is plugged on support bracket fastened upper end, the conveyer belt is used to workpiece to be perfused being transported to filling nozzle
Operating position, and be provided with and be electrically connected with microprocessor and the Operation control for controlling pump group working condition is opened on handle
It closes, the touch display screen being electrically connected respectively with microprocessor, state selecting switch, tone pitch is provided on the control panel and is revolved
Button and power switch, and be provided with and be electrically connected with microprocessor and for detecting liquid level in feeding container in feeding container
Ultrasonic sensor, be provided on the fixed bracket and be electrically connected and with the location of workpiece to be perfused with microprocessor to application
In detecting workpiece to be perfused infrared sensor whether in place.
Preferably, the support frame for placing feeding container, and the lower section of support frame are provided with below the measurer
It is provided with and steps on switch with the foot of Operation control switch in parallel control.
Preferably, the volume being electrical connected with microprocessor is provided on the output shaft of the individual motor in the motor group
Code device.
Preferably, it is provided on the fixed bracket and is electrically connected and with the location of workpiece to be perfused with microprocessor to application
In the Magnetic Sensor for counting piece count to be perfused.
Preferably, the bottom of the shell is provided at least four foots pad.
Preferably, the independent charging pump in the pump group uses peristaltic pump or diaphragm pump for the liquid of low viscosity, for
It is highly viscous to use gear pump, plunger pump or screw pump, screw vane pump is selected for powder.
Compared with prior art, the utility model has the beneficial effects that the utility model is matched using control system and pump group
It closes, coordinate the motor of each independent charging pump in adjustment driving pump group respectively using impulse modulation (PWM) technology and then adjusts not
With the feeding speed of raw material pump, to change the ingredient of various raw materials in mixing rate and mixing, and can be effectively real
It, also can be according to the demand used suitable for the perfusion operation of different material number of species now to the mixing of fluid and powder
Mixing, and the type and quantity for changing mixed raw material according to the demand of production that can be had by oneself, to effectively raise life
The flexibility of production, also can realization crawl and continuous pouring either automatically or manually, meet complicated industrial production demand, have
Very high universal performance.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model；
Fig. 2 is the structural schematic diagram of measurer in the utility model；
Fig. 3 is the structure bottom view of measurer in the utility model；
Fig. 4 is the schematic diagram of internal structure of measurer in the utility model；
Fig. 5 is the scheme of installation of conveyer belt in the utility model；
Fig. 6 is the structural schematic diagram of feeding container in the utility model；
Fig. 7 is the structural schematic diagram of support frame in the utility model；
Fig. 8 is the module frame chart of the utility model.
In figure: 1 control panel, 2 workpiece to be perfused, 3 shells, 4 foots pad, 5 power switches, 6 state selecting switch, 7 tone pitches
Knob, 8 touch display screens, 9 infrared sensors, 10 Magnetic Sensors, 11 ultrasonic sensors, 12 feet step on switch, 13 filling nozzles, 14
Handle lid, 15 Operation controls switch, 16 handles, 17 pipelines, 18 fixed brackets, 19 microprocessors, 20 motor drive modules, 21 pumps
Group, 22 gear sets, 23 motor groups, 24 encoders, 25 power management modules, 26 conveyer belts, 27 support frames, 28 feeding containers.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the technical solution in the utility model, those of ordinary skill in the art are not making creative work premise
Under every other embodiment obtained, fall within the protection scope of the utility model.
Please refer to Fig. 1-8, the utility model provides a kind of automatic blending and device for casting technical solution:
A kind of automatic blending and device for casting, including measurer, conveyer belt 26 and feeding container 28；
Measurer includes shell 3 and the central control unit that is arranged in shell 3 inside, and the front end of shell 3 be provided with and
The control panel 1 that central control unit is electrically connected, central control unit includes microprocessor 19, the power supply being electrically connected with each other
Management module 25 and motor drive module 20, and the rear end of shell 3 is provided with the motor being electrically connected with motor drive module 20
Group 23；
The output end of motor group 23 has pump group 21 by the driving of gear set 22, and the input terminal of pump group 21 is connected by feeder sleeve
Connect the charging pump that at least two autonomous workings are provided in the feed port of feeding container 28, pump group 21, and 23 He of motor group
It is provided in gear set 22 and independent charging pump quantity Matching and mutual corresponding independent driving motor and driving gear；
The common in parallel and mixed flow of the output end of independent charging pump in pump group 21 is connected in pipeline 17, and the end of pipeline 17
End is provided with handle 16, and the end of handle 16 is provided with handle lid 14, and the end of handle lid 14 is provided with the filling being connected to pipeline 17
Nozzle 13；
Fixed bracket 18 is provided on conveyer belt 26, and handle 16 is plugged on the upper end of fixed bracket 18, conveyer belt 26 is used
In workpiece 2 to be perfused is transported to the operating position of filling nozzle 13, and it is provided on handle 16 and microprocessor 19 is electrically connected
And the Operation control switch 15 for controlling 21 working condition of pump group；
Be provided on control panel 1 respectively with microprocessor 19 be electrically connected touch display screen 8, state selecting switch 6,
Tone pitch knob 7 and power switch 5, and be provided with and be electrically connected with microprocessor 19 and for detecting feed in feeding container 28
The ultrasonic sensor 11 of liquid level in container 28, be provided on fixed bracket 18 be electrically connected with microprocessor 19 and with
2 position of workpiece to be perfused to be applied to detect workpiece 2 to be perfused infrared sensor 9 whether in place.
Further, it is provided with the support frame 27 for placing feeding container 28 below measurer, and support frame 27
Lower section, which is provided with, steps on switch 12 with the foot of 15 Parallel Control of Operation control switch, is provided on fixed bracket 18 and microprocessor
19 be electrically connected and with 2 position of workpiece to be perfused to be applied to detect workpiece 2 to be perfused infrared sensor 9 whether in place.
Further, be provided on fixed bracket 18 be electrically connected with microprocessor 19 and with 2 position pair of workpiece to be perfused
Applied to the Magnetic Sensor 10 for counting piece count to be perfused.
Further, the bottom of shell 3 is provided at least four foots pad 4, the output shaft of the individual motor in motor group 23
On be provided with the encoder 24 being electrical connected with microprocessor 19.
Further, the independent charging pump in the pump group 21 uses peristaltic pump or diaphragm pump for the liquid of low viscosity,
For highly viscous using gear pump, plunger pump or screw pump, screw vane pump is selected for powder.
Working principle:
It, can be according to the use of user due to using the position of conveyer belt 26 and measurer separately positioned in the system
Demand is arranged the placement location of conveyer belt 26 and measurer, it is only necessary to which filling nozzle 13 is able to enter correct operating position
, to facilitate optimization space planning, space hold is saved, while fixed bracket 18 can be according to the kind of workpiece 2 to be perfused
The matched fixed bracket 18 of class replacement different with perfusion position, it is ensured that filling nozzle 13 can correctly with aligned in position to be processed；
Microprocessor 19 in the system can choose common on the market single-chip microcontroller or PLC device, such as stm32 system
Column single-chip microcontroller or s7-200 series of PLC.Microprocessor 19 passes through motor driven using pulsewidth modulation (PWM) principle when work
Each individual motor of the module 20 into motor group 23 sends control signal, thus assign each motor different rotation commands,
Motor with different slewing rates passes through the corresponding independent charging pump in the control pump group 21 of the respective gear wheels in gear set 22 again
Raw material supply is carried out, so that the feeding rate of each raw material supply pump be made to change, further influences various raw materials mixed
Ratio during conjunction can be realized when the supply rate of each charging pump increases or reduces on year-on-year basis to fluid mixing rates
Control, if only change single motor rotary state and rate, only change raw material corresponding to the motor in mixing
Occupation ratio；
The rotary state of each individual motor is detected using encoder 24 in the system simultaneously, forms motor rotation
Closed-loop control, so as to effectively ensure mixed-precision, if by being used in motor group 23, gear set 22 and pump group 21
At same raw material supply, action element interconnected is known as feeder channel unit, then only needs to be increased according to the demand used
Feeder channel unit is added to can be increased the common mixing of type realization plurality of raw materials of raw material in ingredient, while can be according to preset
The unnecessary feeder channel unit of stop, so as to mixed suitable for the perfusion operation of different material number of species
Material demand possesses better versatility；
When the system works, user should by state selecting switch 6 and the adjustment of tone pitch knob 7 according to actual use demand
The control parameter of system, adjustable parameters include that fill-up mode is adjusted to crawl perfusion, continuous pouring or fluid resorption, together
When the mixing rate of the adjustable fluid and raw material proportioning of arbitrary proportion, reperfusion mode can also be adjusted by automatic filling
To be perfused manually, the control parameter after setting will be shown in touch display screen 8；
When reperfusion mode is adjusted to automatic filling, filling nozzle 13 passes through fixed bracket 18 and is fixed on specific operating position
On, at least a pair of of infrared sensor 9 of utilization detects whether workpiece 2 to be perfused enters specified Working position, and positioning is completed laggard
Row automatic filling, while can use Magnetic Sensor 10 and counting statistics are carried out to the workpiece for having completed perfusion, thus continuous complete
At perfusion operation；User can also directly hold handle 16, and step on the control of switch 12 using Operation control switch 15 or foot and fill
The outflow of nozzle 13 or resorption mixed liquor, to improve the freedom degree of operation；
In operation process, microprocessor is fed using 11 real-time detection of ultrasonic sensor being arranged in feeding container 28
Whether the raw material in container 28 is sufficient, replacement raw material request will be issued when insufficient raw material, and stop operation, ensured that mixed
Expect the stability of quality and operation.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (6)
1. a kind of automatic blending and device for casting, it is characterised in that: including measurer, conveyer belt (26) and feeding container (28),
The measurer includes the central control unit of shell (3) and setting in shell (3) inside, and the front end of shell (3) is provided with
The control panel (1) being electrically connected with central control unit, the central control unit includes the micro process being electrically connected with each other
Device (19), power management module (25) and motor drive module (20), and the rear end of shell (3) is provided with and motor drive module
(20) output end of the motor group (23) being electrically connected, the motor group (23) has pump group (21) by gear set (22) driving,
And the input terminal of pump group (21) is connected to the feed port of feeding container (28) by feeder sleeve, is provided in the pump group (21)
At least two charging pumps to work independently, and be provided with and independent charging pump quantity Matching in motor group (23) and gear set (22)
And the complement one another independent driving motor used and driving gear, the output end of the independent charging pump in the pump group (21) are common
In parallel and mixed flow is connected in pipeline (17), and the end of pipeline (17) is provided with handle (16), the end of the handle (16)
It is provided with handle lid (14), and the end of handle lid (14) is provided with the filling nozzle (13) being connected to pipeline (17), the conveyer belt
(26) it is provided on fixed bracket (18), and handle (16) is plugged on the upper end of fixed bracket (18), the conveyer belt (26) is used
In workpiece (2) to be perfused is transported to the operating position of filling nozzle (13), and it is provided on handle (16) and microprocessor (19)
It is electrically connected and the Operation control for controlling pump group (21) working condition switchs (15), be provided on the control panel (1)
Touch display screen (8), state selecting switch (6), tone pitch knob (7) and the power supply being electrically connected respectively with microprocessor (19) are opened
It closes (5), and is provided with and is electrically connected with microprocessor (19) and for detecting feeding container (28) interior liquid in feeding container (28)
The ultrasonic sensor (11) of position height, be provided on the fixed bracket (18) be electrically connected with microprocessor (19) and with to
Perfusion workpiece (2) position to be applied to detect workpiece to be perfused (2) infrared sensor (9) whether in place.
2. a kind of automatic blending according to claim 1 and device for casting, it is characterised in that: set below the measurer
It is equipped with the support frame (27) for placing feeding container (28), and is provided with below support frame (27) and is switched with Operation control
(15) foot of Parallel Control steps on switch (12).
3. a kind of automatic blending according to claim 1 and device for casting, it is characterised in that: in the motor group (23)
The encoder (24) being electrical connected with microprocessor (19) is provided on the output shaft of individual motor.
4. a kind of automatic blending according to claim 1 and device for casting, it is characterised in that: on the fixed bracket (18)
Be provided with microprocessor (19) be electrically connected and with workpiece to be perfused (2) position to be applied to count piece count to be perfused
Magnetic Sensor (10).
5. a kind of automatic blending according to claim 1 and device for casting, it is characterised in that: the bottom of the shell (3)
It is provided at least four foots pad (4).
6. a kind of automatic blending according to claim 1 and device for casting, it is characterised in that: only in the pump group (21)
Vertical charging pump uses peristaltic pump or diaphragm pump for the liquid of low viscosity, for highly viscous using gear pump, plunger pump or spiral shell
Bar pump selects screw vane pump for powder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721790122.0U CN208426979U (en) | 2017-12-20 | 2017-12-20 | A kind of automatic blending and device for casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721790122.0U CN208426979U (en) | 2017-12-20 | 2017-12-20 | A kind of automatic blending and device for casting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208426979U true CN208426979U (en) | 2019-01-25 |
Family
ID=65104494
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721790122.0U Expired - Fee Related CN208426979U (en) | 2017-12-20 | 2017-12-20 | A kind of automatic blending and device for casting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208426979U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107930511A (en) * | 2017-12-20 | 2018-04-20 | 安徽农业大学 | A kind of automatic blending and device for casting |
-
2017
- 2017-12-20 CN CN201721790122.0U patent/CN208426979U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107930511A (en) * | 2017-12-20 | 2018-04-20 | 安徽农业大学 | A kind of automatic blending and device for casting |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190125 Termination date: 20191220 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |