CN208420745U - A kind of air-conditining skeleton moulding infrared imaging detection device - Google Patents
A kind of air-conditining skeleton moulding infrared imaging detection device Download PDFInfo
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- CN208420745U CN208420745U CN201820744276.4U CN201820744276U CN208420745U CN 208420745 U CN208420745 U CN 208420745U CN 201820744276 U CN201820744276 U CN 201820744276U CN 208420745 U CN208420745 U CN 208420745U
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- moulding
- conditining
- air
- detection device
- guide rail
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Abstract
The utility model relates to a kind of air-conditining skeleton moulding infrared imaging detection devices, for checking foreign matters from being blocked problem in moulding down either side drainage hole, the detection device includes rack, the work top for the side of being arranged on the rack, the guide rail of tile horizontally on the rack, the removable work top being arranged on guide rail, and the product orientation bracket on work top and for placing moulding to be detected is set, drainage hole lower ending opening position on moulding is also corresponded on work top is equipped with infrared ray generating assembly, drainage hole upper end opening position is corresponded to equipped with imager in guide rail longitudinal direction side.Compared with prior art, the utility model can very easily detect the foreign matters from being blocked situation of moulding drainage hole, substantially reduce the workload of operator, improve quality inspection efficiency and quality.
Description
Technical field
The utility model belongs to detection technique field, is related to a kind of air-conditining skeleton moulding infrared imaging detection dress
It sets.
Background technique
Air-conditining " skeleton " (see attached drawing 1) is formed by injection molding machine single injection-molded, the production mould machine of through a long time
Structure, injection-moulding device etc. will appear the injection molding quality of problems influence product, and the drainage hole of skeleton two sides also can be because of the mill of mold
The edge grinding that damage or some other reasons are spilled off blocks aperture, and such defect is once enclosed in air conditioner by carelessness, will
It will cause the brings economic losses such as the product return of goods, indemnity, while will also will affect the prestige of Products quality.Thus with
Toward injection molding production process in, one point of inspection station of special special configuration, by operator to the draining apertures of product two sides by
One checks to exclude hidden danger.But be all in the past using artificial detection, detection efficiency is extremely low and error is very big.
Utility model content
The purpose of this utility model is exactly to provide a kind of air-conditining to overcome the problems of the above-mentioned prior art
Skeleton moulding infrared imaging detection device.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of air-conditining skeleton moulding infrared imaging detection device, for checking in moulding down either side drainage hole
Foreign matters from being blocked problem, the detection device include rack, the work top for the side of being arranged on the rack, tile horizontally on the rack
Guide rail, the removable work top being arranged on guide rail, and be arranged on work top and for placing injection molding to be detected
The product orientation bracket of part also corresponds to drainage hole lower ending opening position on moulding on work top and is equipped with infrared ray generation group
Part corresponds to drainage hole upper end opening position equipped with imager in guide rail longitudinal direction side.When work, by air-conditining to be detected
Skeleton moulding is placed on product orientation bracket, then mobile product locating support to the detection position of corresponding imager, at this point,
Infrared ray generating assembly issues infrared signal, and after drainage hole, generated imaging signal is received by imager, and is generated
Image in drainage hole, at this point, if image is the shape (such as complete circle) with its cross-sections match in drainage hole, then it represents that product
Detection is qualified, if not complete cross-section shape, then it represents that has foreign matters from being blocked in drainage hole, indicates unqualified.
Further, the detection device further includes controller and alarm lamp, the imager and police instruction
Lamp is separately connected the controller.Imager can be directly connected to controller, and the picture signal that will test feeds back to controller,
Qualified standard picture is equipped in controller, when institute's feedback image and standard picture are not met, controller sends a signal to report
Alert indicator light alarm.
Further, the work top is moved by moving playing surface Component driver along guide rail, the group of moving playing surface
Part includes the driving cylinder for connecting the controller, and is arranged in the guide rod along guide rail direction of driving cylinder two sides, institute
The output end and the guide rod for the driving cylinder stated are separately connected the work top.By driving cylinder that can drive work
Table top is along guide rail transverse shifting, and the guiding accuracy of work top then has guide rod control.
Further, the product orientation bracket is surrounded outside matching air-conditining skeleton moulding by muti-piece plastic rubber bracket
The supporting surface of shape.
Further, it is additionally provided on the supporting surface for incuding air-conditining skeleton moulding in product orientation branch
The sensor being in place on frame.Sensor can be set into be connect with controller, and the setting of sensor can be in product orientation
I.e. capable of emitting corresponding signal is to controller after being in place for bracket, in this way, controller issues execution signal and control is entirely set
Standby starting.
Further, the rack is equipped with adjustable setting, is equipped with the imager on adjustable setting top, makes
Imager by adjustable setting adjusts its height and along the position of guide rail direction.Further, the infrared ray occurs
Component is removable to be arranged on work top.The height of adjustable setting is adjustable can be by using along the scalable of short transverse
The mode of bar is realized, and its adjusting along guide rail direction position can be by the way that adjustable setting to be arranged to be slidably matched with rack
The mode of installation, glide direction are identical as guide rail direction.In this way, by way of adjustable setting and removable installation, then
Entire detection device can be allowed to precisely adjust by the position of the skeleton drainage hole of different model specification.
Further, the bottom of the rack is additionally provided with the adjustable seat leg for adjusting its height.
Compared with prior art, the utility model has the following characteristics that
(1) reasonable in design, principle is simple, easy to operate, and slightly training operator can be on duty independent operation.The dress
It is also relatively strong to set practicability, after parameter setting setting, it can run smoothly and safely and reliably voluntarily complete " bone as required
The quality testing of frame " moulding, Detection accuracy solve the erroneous judgement because of operating personnel to testing product, leakage in the past up to 100%
The significant problems such as do over again, return goods caused by sentencing occur, and effectively achieve the quality for improving product and reduction production cost purpose.
(2) detection the degree of automation of operations are high, detect more secure and reliable, and detection cycle is far below the injection molding of synchronous progress again
When in injection molding operation period tolerance band and not increasing labor intensity again, personnel are molded in plastic depanning duty cycle
It completes detection at once afterwards, has simplified the operating personnel of the station, also further increased the work efficiency of production.
(3) compact-sized securely running precision is also high, and the detection that slightly adjustment can be extended to similar specification product is made
Industry, according to the operation logic of the device, it is slightly modified can expanded application, convenient for promote.
(4) reasonable in design, operation troubles rate is low, which is also convenient for repairing.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of air-conditining skeleton moulding；
Fig. 2 is the schematic front view of the utility model；
Fig. 3 is the schematic side view of the utility model；
Fig. 4 is schematic diagram of the utility model before product testing；
Fig. 5 is the schematic diagram of the utility model in product testing；
Description of symbols in figure:
1- alarm lamp, 2- product orientation bracket, 3- guide rail, 4- move playing surface component, 5- rack, 6- imager, 7-
Adjustable setting, 8- electric box, 9- display screen, the adjustable seat leg of 10-, 11- control panel, 12- work top, the left side 13- are red
Outside line generator, the right side 14- infrared generator.
Specific embodiment
The utility model is described in detail in the following with reference to the drawings and specific embodiments.The present embodiment is with the utility model
Implemented premised on technical solution, the detailed implementation method and specific operation process are given, but the guarantor of the utility model
Shield range is not limited to the following embodiments.
A kind of air-conditining skeleton moulding infrared imaging detection device, for checking in moulding down either side drainage hole
Foreign matters from being blocked problem, the detection device include rack 5, the work top 12 that 5 top of rack is arranged in, tile horizontally in machine
Guide rail 3, the work top 12 of removable arrangement on guides 3 on frame 5, and be arranged on work top 12 and be used to place
The product orientation bracket 2 of moulding to be detected also corresponds to drainage hole lower ending opening position on moulding on work top 12 and sets
Having infrared ray generating assembly, (its two drainage hole corresponded to below moulding is respectively that left side infrared generator 13 and right side are red
Outside line generator 14), drainage hole upper end opening position is corresponded to equipped with imager 6 in the longitudinal side of guide rail 3.It, will when work
Air-conditining skeleton moulding to be detected is placed on product orientation bracket 2, then mobile product locating support 2 to corresponding imager
6 detection position, at this point, infrared ray generating assembly issue infrared signal, after drainage hole, generated imaging signal by
Imager 6 receives, and generates image in drainage hole, at this point, if image is with the shape of its cross-sections match (as completely in drainage hole
It is round) etc., then it represents that product testing is qualified, if not complete cross-section shape, then it represents that has foreign matters from being blocked in drainage hole, indicates not
It is qualified.
In a kind of preferred embodiment of the utility model, the detection device further includes that controller and alarm refer to
Show that lamp 1, the imager 6 and alarm lamp 1 are separately connected the controller.Imager 6 can be directly connected to controller, and
The picture signal that will test feeds back to controller, is equipped with qualified standard picture, institute's feedback image and standard picture in controller
When not meeting, controller sends a signal to the alarm of alarm lamp 1.Further, the work top 12 is by table top
4 drives edge guide rail 3 of moving assembly is mobile, and the component 4 of moving playing surface includes the driving cylinder for connecting the controller, Yi Jibu
Set the guide rod along 3 direction of guide rail in driving cylinder two sides, the output end and guide rod difference of the driving cylinder
Connect the work top 12.By driving cylinder that work top 12 can be driven along 3 transverse shifting of guide rail, and work top 12
Guiding accuracy then have guide rod control.
In a kind of preferred embodiment of the utility model, the product orientation bracket 2 is by muti-piece plastic rubber bracket
Surround the supporting surface of matching air-conditining skeleton moulding shape.Further, it is additionally provided on the supporting surface for feeling
The sensor for answering air-conditining skeleton moulding to be in place on product orientation bracket 2.Sensor can be set into and control
Device connection, the setting of sensor can after product orientation bracket 2 is in place i.e. capable of emitting corresponding signal to controller, this
Sample, controller, which issues, to be executed signal and controls whole equipment starting.
In a kind of preferred embodiment of the utility model, the rack 5 is equipped with adjustable setting 7, adjustable
7 top of formula pedestal is equipped with the imager 6, so that imager 6 is by its height of adjustment of adjustable setting 7 and along 3 side of guide rail
To position.Further, the infrared ray generating assembly is removable is arranged on product orientation bracket 2.Adjustable setting 7
Height it is adjustable can be realized by using the mode of the telescopic rod along short transverse, and it is along the tune of 3 direction position of guide rail
Section can be by way of being arranged to be slidably installed by adjustable setting 7 and rack 5, glide direction and 3 direction of guide rail
It is identical.In this way, then entire detection device can be allowed by difference by way of adjustable setting 7 and removable installation
The position of the skeleton drainage hole of model specification precisely adjusts.
In a kind of preferred embodiment of the utility model, the bottom of the rack 5, which is additionally provided with, adjusts its height
Adjustable seat leg 10.
Embodiment 1
A kind of air-conditining skeleton moulding infrared imaging detection device, for checking air-conditining bone as shown in Figure 1
Foreign matters from being blocked problem in frame moulding down either side drainage hole, the structure of the detecting device is as Figure 2-3, including rack 5,
Guide rail 3 in rack 5 of the work top 12, tile horizontally of the top of rack 5, the work of removable arrangement on guides 3 are set
Make table top 12, and the product orientation bracket 2 on work top 12 and for placing moulding to be detected is set, in workbench
Drainage hole lower ending opening position on moulding is also corresponded on face 12 is equipped with infrared ray generating assembly, it is corresponding in the longitudinal side of guide rail 3
Drainage hole upper end opening position is equipped with imager 6.
When work, air-conditining skeleton moulding to be detected is placed on product orientation bracket 2, then mobile product positions
Bracket 2 is to the detection position of corresponding imager 6, at this point, infrared ray generating assembly issues infrared signal, after drainage hole,
Generated imaging signal is received by imager 6, and generates image in drainage hole, at this point, if image is and its section in drainage hole
The matched shape in face (such as complete circle), then it represents that product testing is qualified, if not complete cross-section shape, then it represents that drainage hole
Inside there is foreign matters from being blocked, indicates unqualified.
To improve automatic detection ability, detection device further includes controller and alarm lamp 1,6 He of imager
Alarm lamp 1 is separately connected the controller.Imager 6 can be directly connected to controller, and the picture signal that will test is anti-
It feeds controller, qualified standard picture is equipped in controller, when institute's feedback image and standard picture are not met, controller is sent out
Signal is alarmed to alarm lamp 1 out.The controller of the present embodiment uses conventional products comprising control panel 11 is shown
The components such as display screen 9 and electric box 8, major function be receive and show the picture signal that imager 6 is sent, meanwhile, image is believed
It number is compared with storage standard signal, in addition, also having the function of control alarm and the movement of component 4 of moving playing surface.
In addition, the work top 12 is mobile by 4 drives edge guide rail 3 of component of moving playing surface, the component 4 of moving playing surface
It may include the guide rod along 3 direction of guide rail for connecting the driving cylinder of the controller, and being arranged in driving cylinder two sides,
The output end and the guide rod of the driving cylinder are separately connected the work top 12.By driving cylinder that can drive
Work top 12 is along 3 transverse shifting of guide rail, and the guiding accuracy of work top 12 then has guide rod control.
The product orientation bracket 2 is surrounded the support of matching air-conditining skeleton moulding shape by four pieces of plastic rubber brackets
Face is additionally provided with the sensing being in place on product orientation bracket 2 for incuding air-conditining skeleton moulding on the support surface
Device.Sensor can be set into be connect with controller, and the setting of sensor can be after product orientation bracket 2 be in place
Corresponding signal is issued to controller, signal is executed in this way, controller issues and controls whole equipment starting.
The rack 5 is equipped with adjustable setting 7, is equipped with the imager 6 on 7 top of adjustable setting, so that at
As instrument 6 is by its height of adjustment of adjustable setting 7 and along the position in 3 direction of guide rail.Further, the infrared ray generation group
Part is removable to be arranged on product orientation bracket 2.The height of adjustable setting 7 is adjustable can by using along short transverse can
The mode of telescopic rod is realized, and its adjusting along 3 direction position of guide rail can be by the way that adjustable setting 7 and rack 5 to be arranged to
The mode being slidably installed, glide direction are identical as 3 direction of guide rail.In this way, passing through adjustable setting 7 and removable installation
Mode, then entire detection device can be allowed to precisely adjust by the position of the skeleton drainage hole of different model specification.
The bottom of the rack 5 is additionally provided with the adjustable seat leg 10 for adjusting its height, and adjustable seat leg 10 can use
Seat leg with telescopic rod.
The specific work process of above-mentioned detection device is as follows:
(1) power on, " 220V " and " 24V " power supply indicator lights, and work top 12 replys the initial position in left side
Being put into for examined product is waited, it is shown in Figure 4.
(2) detection starts, and operator takes the air-conditioning just taken out from die cavity by manipulator from injection molding operation platform
Hanging machine skeleton moulding (i.e. " skeleton " plastic) is placed on product orientation bracket 2, and be delayed several seconds (adjustable) aftertable face 12
Slowly (speed is adjustable) is moved to right side stopping from left to right, shown in Figure 5.
(3) infrared signal that left side infrared generator 13 and right side infrared generator 14 issue immediately is by draining
Kong Hou is received by the imager 6 of top, and after display screen 9 shows examined product OK corresponding picture signal, controller is
Driving entire work top 12, the mobile left side that is reset to is stopped from right to left, and operator removes " skeleton " plastic, completes primary inspection
It surveys.
Wherein, it sounds in the detection process on right side once there is " alarm lamp 1 ", " display screen " is shown tested simultaneously
The corresponding picture signal of product NG, shows that examined product is unqualified, and work top 12 is removed after left side resets by operator
Plastic is transferred to isolated area placement.
The table top speed of service in the detection process, delay speed, product detection position and " imager 6 " accurate position
Reasonable parameter can be selected according to the particular requirement of product to ensure the detection quality of product by setting.
It can switch to the crawl debugging that manual mode is detected when needing.
It can understand the above description of the embodiments is intended to facilitate those skilled in the art and use practical
It is novel.Person skilled in the art obviously easily can make various modifications to these embodiments, and illustrating herein
General Principle be applied in other embodiments without having to go through creative labor.Therefore, the utility model is not limited to above-mentioned
Embodiment, those skilled in the art's announcement according to the present utility model, do not depart from improvement that the utility model scope is made and
Modification should be all within the protection scope of the utility model.
Claims (8)
1. a kind of air-conditining skeleton moulding infrared imaging detection device, different in moulding down either side drainage hole for checking
Object blockage problem, which is characterized in that the detection device includes rack, the work top for the side of being arranged on the rack, laterally puts down
Guide rail, the removable work top being arranged on guide rail of paving on the rack, and be arranged on work top and be used to place
The product orientation bracket of moulding to be detected, also corresponded on work top on moulding drainage hole lower ending opening position be equipped with it is red
Outside line generating assembly corresponds to drainage hole upper end opening position equipped with imager in guide rail longitudinal direction side.
2. a kind of air-conditining skeleton moulding infrared imaging detection device according to claim 1, which is characterized in that institute
The detection device stated further includes controller and alarm lamp, and the imager and alarm lamp are separately connected the control
Device.
3. a kind of air-conditining skeleton moulding infrared imaging detection device according to claim 2, which is characterized in that institute
The work top stated is moved by moving playing surface Component driver along guide rail, and the component of moving playing surface includes connecting the controller
Drive cylinder, and be arranged in the guide rod along guide rail direction of driving cylinder two sides, the output end of the described driving cylinder and
The guide rod is separately connected the work top.
4. a kind of air-conditining skeleton moulding infrared imaging detection device according to claim 1, which is characterized in that institute
The product orientation bracket stated is surrounded the supporting surface of matching air-conditining skeleton moulding shape by muti-piece plastic rubber bracket.
5. a kind of air-conditining skeleton moulding infrared imaging detection device according to claim 4, which is characterized in that institute
The sensor being in place on product orientation bracket for incuding air-conditining skeleton moulding is additionally provided on the supporting surface stated.
6. a kind of air-conditining skeleton moulding infrared imaging detection device according to claim 1, which is characterized in that institute
Rack is stated equipped with adjustable setting, the imager is installed on adjustable setting top so that imager pass through it is adjustable
Pedestal adjusts its height and the position along guide rail direction.
7. a kind of air-conditining skeleton moulding infrared imaging detection device according to claim 1, which is characterized in that institute
The infrared ray generating assembly stated is removable to be arranged on product orientation bracket.
8. a kind of air-conditining skeleton moulding infrared imaging detection device according to claim 1, which is characterized in that institute
The bottom for the rack stated is additionally provided with the adjustable seat leg for adjusting its height.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820744276.4U CN208420745U (en) | 2018-05-18 | 2018-05-18 | A kind of air-conditining skeleton moulding infrared imaging detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820744276.4U CN208420745U (en) | 2018-05-18 | 2018-05-18 | A kind of air-conditining skeleton moulding infrared imaging detection device |
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| Publication Number | Publication Date |
|---|---|
| CN208420745U true CN208420745U (en) | 2019-01-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820744276.4U Expired - Fee Related CN208420745U (en) | 2018-05-18 | 2018-05-18 | A kind of air-conditining skeleton moulding infrared imaging detection device |
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| CN (1) | CN208420745U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108469441A (en) * | 2018-05-18 | 2018-08-31 | 上海甬兴塑胶有限公司 | A kind of air-conditining skeleton moulding infrared imaging detection device |
-
2018
- 2018-05-18 CN CN201820744276.4U patent/CN208420745U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108469441A (en) * | 2018-05-18 | 2018-08-31 | 上海甬兴塑胶有限公司 | A kind of air-conditining skeleton moulding infrared imaging detection device |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190122 Termination date: 20210518 |
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| CF01 | Termination of patent right due to non-payment of annual fee |