CN208413084U - A kind of assembled architecture pre-constructed unit automatic sensing transfer pipeline system - Google Patents
A kind of assembled architecture pre-constructed unit automatic sensing transfer pipeline system Download PDFInfo
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- CN208413084U CN208413084U CN201820698689.3U CN201820698689U CN208413084U CN 208413084 U CN208413084 U CN 208413084U CN 201820698689 U CN201820698689 U CN 201820698689U CN 208413084 U CN208413084 U CN 208413084U
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Abstract
The utility model discloses a kind of assembled architecture pre-constructed unit automatic sensing transfer pipeline system, including main control unit, operation touch-screen, electric machine controller, component transfer device, inductor, operation touch-screen is connect with main control unit, electric machine controller is equipped with multiple, it is connect respectively with main control unit, each electric machine controller is connect with a component transfer device respectively, component transfer device is arranged on assembly line along pre-constructed unit conveying direction interval, it is separately installed with inductor on each component transfer device, inductor is connect with main control unit respectively.The utility model advantage: through main control unit in conjunction with inductor, the operating of control unit transfer device enables pre-constructed unit to shift automatically on assembly line, to save manpower, saves the time, improves production efficiency；At the same time, inductor issues signal and controls corresponding component transfer device operating by main control unit or stop transport, to reach energy-efficient effect to pre-constructed unit with the presence or absence of incuding.
Description
Technical field
The utility model relates to a kind of pipeline systems, more particularly, to a kind of flowing water for the transfer of component automatic sensing
Linear system system.
Background technique
With the continuous development of building field technology, the development prospect of assembled architecture is very considerable, and building house can be with
Machine production is such, complete manufacture in batch, as long as prefabricated house component is transported to assemble in site and got up.Assembly
Formula building is the building made of assemble in site as pre-constructed unit, and a large amount of building component is completed the process by Workshop Production, such as: outer
Wallboard, lining, superimposed sheet, air-conditioning plate, precast beam etc., in assembled architecture production process, pre-constructed unit usually requires to pass through
Multiple working procedure is crossed, the processing site of different processes is different, and often heavier mass, volume are larger for pre-constructed unit, in the mistake of transfer
It is time-consuming and laborious in journey.
Utility model content
Purpose of utility model: in view of the above problems, the object of the present invention is to provide a kind of prefabricated portions of assembled architecture
Part automatic sensing shifts pipeline system, and pre-constructed unit is automatically transferred to required processing stations by this assembly line, thus
Manpower is saved, the time is saved, improves production efficiency.
Technical solution: a kind of assembled architecture pre-constructed unit automatic sensing transfer pipeline system, including main control unit, behaviour
Make touch screen, electric machine controller, component transfer device, inductor, the operation touch-screen is connect with the main control unit, described
Electric machine controller be equipped with it is multiple, connect respectively with the main control unit, each electric machine controller respectively with a portion
The connection of part transfer device, the component transfer device are arranged on assembly line along pre-constructed unit conveying direction interval, each described
The inductor is separately installed on component transfer device, the inductor is connect with the main control unit respectively.
Assembled architecture pre-constructed unit is placed on component transfer device, is shifted on assembly line by component transfer device
To reach different processing stations.When carrying out the transfer of pre-constructed unit, pre-constructed unit is arranged by operation touch-screen first
Shift direction, even if pre-constructed unit moves forwards or backwards on assembly line, operation touch-screen sends an instruction to master control list
Member, pre-constructed unit is placed on one of component transfer device of assembly line, at this point, the inductor on component transfer device
It senses the presence of pre-constructed unit, and signal is passed into main control unit, main control unit receives signal, and issues instructions to electricity
Machine controller, electric machine controller export electric signal to corresponding component transfer device, component transfer device starting, according to setting
Direction movement, drives pre-constructed unit thereon to move on assembly line along direction initialization, and gradually reaches next component transfer
In mechanism, the inductor on next component transfer device senses the presence of pre-constructed unit, by transmitting signal, next portion
Part transfer device is activated, and by this method, the component transfer device on assembly line is started sequentially, and pre-constructed unit is on assembly line
Automatic transfer, at the same time, induction after pre-constructed unit passes through a certain component transfer device completely, on the component transfer device
Device incude less than pre-constructed unit there are when, main control unit will be sent a signal to again, main control unit receives signal, and issues
It instructs to electric machine controller, electric machine controller stopping exports electric signal to corresponding component transfer device, and component transfer device stops
It only runs, to reach energy-efficient effect while realizing that pre-constructed unit automatic sensing is mobile.
Further, the main control unit includes PLC controller, ETAP controller, the network switch, the PLC control
Device, the ETAP controller are connect with the network switch respectively, and the operation touch-screen is connect with the network switch,
The electric machine controller is connect with the ETAP controller, and the inductor is connect with the PLC controller.
Operation touch-screen, PLC controller, ETAP controller realize that networked interactive, inductor will be felt by the network switch
Induction signal passes to PLC controller and signal is passed to ETAP control by the network switch after PLC controller receives signal
Device, ETAP controller export according to signal control motor controller or stop output electric signal.
Further, the component transfer device includes drive wheel assemblies, auxiliary wheel assembly, and the drive wheel assemblies are along pre-
Component conveying direction processed is equipped at intervals with two, and the inductor, the motor control are installed at least one described drive wheel assemblies
Device processed is connect with the drive wheel assemblies, and the auxiliary wheel assembly is equipped with two, along institute between two drive wheel assemblies
The setting of assembly line longitudinal gap is stated, the rotation direction of the drive wheel assemblies, the rotation direction of the auxiliary wheel assembly are and in advance
Component conveying direction processed is consistent.
Since assembly line normal length is longer, it is contemplated that the simplification of structure and the saving of cost are meeting pre-constructed unit
Under the premise of dynamic condition needed for shifting, drive wheel assemblies are arranged at certain intervals, rather than continuous arrangement setting is multiple；In order to
Pre-constructed unit can be made more smoothly to move on component transfer device, auxiliary wheel group is set between two drive wheel assemblies
Part, auxiliary wheel assembly play a supporting role to pre-constructed unit, prevent pre-constructed unit from sliding from component transfer device, influence component
Transmitting on assembly line, meanwhile, direction is moved along it when pre-constructed unit is mobile and is rotated together, to make the shifting of pre-constructed unit
It is dynamic more smooth.
Further, the drive wheel assemblies include motor, power long axis, driving wheel, driving wheel pedestal, the motor edge
The longitudinally opposite two sides of the assembly line pass through spline connecting shaft respectively and connect with one end of the power long axis, the power
The other end of long axis is connect with the driving wheel, and the driving wheel pedestal is fixed on the assembly line, the driving wheel installation
In on the driving wheel pedestal, the motor is connect with the electric machine controller.
It is instructed according to the setting of operation touch-screen, ETAP controller controls the electric signal output of electric machine controller, thus real
Rotating forward, reversion, the stalling of existing motor, motor realize rotating forward, reversion, the stalling of driving wheel by power long axis, and pre-constructed unit is put
It sets on driving wheel, driving wheel rotation drives pre-constructed unit mobile by force of rolling friction.
Further, it is equipped in the drive wheel assemblies of the inductor, the inductor is pacified respectively there are two setting
Loaded on two driving wheel pedestals.
Further, the auxiliary wheel assembly includes auxiliary wheel, auxiliary wheel pedestal, auxiliary wheel shaft, the auxiliary wheel pedestal
Be fixed on the assembly line, the auxiliary wheel pedestal be equipped with elongated slot, the auxiliary wheel shaft at least provided with two, respectively with it is described
Auxiliary wheel pedestal is connected and is set up on the elongated slot, and the auxiliary wheel of respective numbers passes through bearing and the auxiliary wheel respectively
Axis connection.
When pre-constructed unit is placed on driving wheel, pre-constructed unit is contradicted with auxiliary wheel simultaneously, and the mobile drive of pre-constructed unit is auxiliary
Wheel is helped to rotate, auxiliary wheel plays the role of auxiliary pushing to pre-constructed unit while supporting pre-constructed unit.
Further, arranged in parallel between each drive wheel assemblies, it is mutually flat between each auxiliary wheel assembly
Row setting, is vertically arranged between the drive wheel assemblies and the auxiliary wheel assembly.
Further, this pipeline system further includes emergency stop device, and the emergency stop device is connect with the main control unit.Work as flowing water
When somewhere on line is broken down, by operating emergency stop device, signal is passed into main control unit, main control unit issues immediately to be referred to
It enables, the operation of stop component transfer device.
Further, this pipeline system further includes alarm, and the alarm is connect with the emergency stop device.When appearance event
When barrier, while issuing signal to main control unit, alarm is received from emergency stop device signal and is alarmed emergency stop device, to remind work
People checks.
The utility model has the advantages that compared with prior art, the utility model has the advantages that: through main control unit in conjunction with inductor,
The operating of control unit transfer device, enables pre-constructed unit to shift automatically on assembly line, to save manpower, when saving
Between, improve production efficiency；At the same time, inductor issues signal and passes through master control list to pre-constructed unit with the presence or absence of incuding
Member controls corresponding component transfer device operating or stops transport, to reach energy-efficient effect.
Detailed description of the invention
Fig. 1 is the connection schematic diagram of this pipeline system；
Fig. 2 is the overlooking structure diagram of a component transfer device on assembly line；
Fig. 3 is the top view of assembly line when shifting pre-constructed unit.
Specific embodiment
In the following with reference to the drawings and specific embodiments, the utility model is furtherd elucidate, it should be understood that these embodiments are only used for
Illustrate the utility model rather than limitation the scope of the utility model.
A kind of assembled architecture pre-constructed unit automatic sensing transfer pipeline system, as shown in Figures 1 to 3, including master control list
First 1, operation touch-screen 2, electric machine controller 3, component transfer device 4, inductor 5, emergency stop device 6, alarm 7.
Main control unit 1 includes PLC controller 11, ETAP controller 12, the network switch 13, PLC controller 11, ETAP control
Device 12 processed, operation touch-screen 2 are connect with 13 signal of the network switch respectively, and electric machine controller 3 is equipped with multiple, are controlled respectively with ETAP
12 signal of device connection processed, each electric machine controller 3 respectively correspond a component transfer device 4, and component transfer device 4 is in assembly line
On be arranged along the direction the length A interval of assembly line, be separately installed with inductor 5 along each component transfer device 4, inductor 5 divides
It is not connect with 11 signal of PLC controller, emergency stop device 6 is connect with 11 signal of PLC controller, and alarm 7 and 6 signal of emergency stop device connect
It connects.
Component transfer device 4 includes drive wheel assemblies 41, auxiliary wheel assembly 42, length of the drive wheel assemblies 41 along assembly line
There are two the direction A parallel interval is set, drive wheel assemblies 41 include motor 411, power long axis 412, driving wheel 413, driving wheel base
Seat 414, opposite sides of the motor 411 along the direction width B of assembly line passes through spline connecting shaft 415 and power long axis 412 respectively
One end connection, the other end of power long axis 412 connect with driving wheel 413, and driving wheel pedestal 414 is fixed on assembly line, leads
Driving wheel 413 is installed on driving wheel pedestal 414, and the rotation direction of driving wheel 413 is the direction length A of assembly line, motor 411 with
Electric machine controller 3 connects, and on each component transfer device 4, inductor 5 is equipped at least one drive wheel assemblies 41, pacifies
In drive wheel assemblies 41 equipped with inductor 5, there are two inductor 5 is set, it is respectively arranged on two driving wheel pedestals 414；It is auxiliary
It helps there are two wheel assembly 42 sets, is arranged between two drive wheel assemblies 41 along the width B direction parallel interval of assembly line, actively
Perpendicular between wheel assembly 41 and auxiliary wheel assembly 42, auxiliary wheel assembly 42 includes auxiliary wheel 421, auxiliary wheel pedestal 422, auxiliary
Wheel shaft 423, auxiliary wheel pedestal 422 are fixed on assembly line, and on the two sides of the flowing water direction line width B, auxiliary wheel pedestal 422 is arranged
Between two driving wheel pedestals 414, auxiliary wheel pedestal 422 is equipped with elongated slot 4221, assists wheel shaft 423 at least provided with two, point
It does not connect and is set up on elongated slot 4221 with auxiliary wheel pedestal 422, the auxiliary wheel 421 of respective numbers passes through bearing and auxiliary respectively
Wheel shaft 423 connects, and the rotation direction of auxiliary wheel 421 is the direction length A of assembly line.
Pre-constructed unit 100 is placed on component transfer device, by component transfer device on assembly line the side A along its length
To transfer to reach different processing stations.Since assembly line normal length is longer, it is contemplated that the simplification of structure and cost
It saves, under the premise of meeting pre-constructed unit 100 and shifting required dynamic condition, drive wheel assemblies is arranged at certain intervals, and
It is discontinuous be arranged it is multiple；In order to move pre-constructed unit 100 more smoothly on component transfer device, at two
Setting auxiliary wheel assembly between drive wheel assemblies, auxiliary wheel assembly play a supporting role to pre-constructed unit 100, prevent pre-constructed unit
100 slide from component transfer device, influence transmitting of the component on assembly line, meanwhile, when pre-constructed unit 100 is mobile along it
Moving direction rotates together, to keep the movement of pre-constructed unit more smooth.In addition, smooth in order to ensure pre-constructed unit 100
Transfer, the spacing distance of two neighboring component transfer device are determined according to the specific size of pre-constructed unit 100.
When carrying out the transfer of pre-constructed unit 100, the transfer of pre-constructed unit 100 is manually set by operation touch-screen first
Direction is moved forwards or backwards along the direction length A of assembly line, to reach required processing stations, operation touch-screen will be instructed
It is sent to the network switch, operation touch-screen, PLC controller, ETAP controller realize networked interactive, root by the network switch
It is instructed according to the setting of operation touch-screen, ETAP controller controls the electric signal output of electric machine controller, to realize motor just
Turn, reversion, motor realizes the rotating forward of driving wheel, reversion by power long axis, and pre-constructed unit 100 is placed on driving wheel, actively
Wheel rotation drives pre-constructed unit mobile by force of rolling friction.
When pre-constructed unit 100 is placed on one of component transfer device of assembly line, on component transfer device
Inductor sense the presence of pre-constructed unit 100, and signal is passed into PLC controller, after PLC controller receives signal,
Signal is passed into ETAP controller by the network switch, ETAP controller exports telecommunications according to signal control motor controller
Number, motor is activated, and driving wheel rotation moves according to the direction of setting, pre-constructed unit 100 thereon is driven to exist along direction initialization
It moves, and is gradually reached on next component transfer device on assembly line, the inductor induction on next component transfer device
To the presence of pre-constructed unit 100, by transmitting signal, next component transfer device is activated, by this method, on assembly line
Component transfer device is started sequentially, and pre-constructed unit 100 shifts automatically on assembly line, at the same time, when pre-constructed unit is complete
After a certain component transfer device, inductor on component transfer device induction less than pre-constructed unit there are when, will again
Secondary to send a signal to PLC controller, PLC controller receives signal, issues instructions to electric machine controller by signal transmitting, electricity
Machine controller stops exporting electric signal to the motor on corresponding component transfer device, and component transfer device is out of service, thus
While realizing that 100 automatic sensing of pre-constructed unit is mobile, reach energy-efficient effect.
Claims (9)
1. a kind of assembled architecture pre-constructed unit automatic sensing shifts pipeline system, it is characterised in that: including main control unit
(1), operation touch-screen (2), electric machine controller (3), component transfer device (4), inductor (5), the operation touch-screen (2) with
The main control unit (1) connection, the electric machine controller (3) are equipped with multiple, connect respectively with the main control unit (1), each
The electric machine controller (3) connect with a component transfer device (4) respectively, and the component transfer device (4) is along prefabricated
Component conveying direction interval is arranged, and is separately installed with the inductor (5), the sense on each component transfer device (4)
Device (5) is answered to connect respectively with the main control unit (1).
2. a kind of assembled architecture pre-constructed unit automatic sensing according to claim 1 shifts pipeline system, feature
Be: the main control unit (1) includes PLC controller (11), ETAP controller (12), the network switch (13), the PLC control
Device (11) processed, the ETAP controller (12) are connect with the network switch (13) respectively, the operation touch-screen (2) and institute
The network switch (13) connection is stated, the electric machine controller (3) connect with the ETAP controller (12), the inductor (5)
It is connect with the PLC controller (11).
3. a kind of assembled architecture pre-constructed unit automatic sensing according to claim 1 shifts pipeline system, feature
Be: the component transfer device (4) includes drive wheel assemblies (41), auxiliary wheel assembly (42), the drive wheel assemblies (41)
Two are equipped at intervals with along pre-constructed unit conveying direction, the inductor (5) are installed at least one described drive wheel assemblies (41),
The electric machine controller (3) connect with the drive wheel assemblies (41), there are two the auxiliary wheel assembly (42) sets, in two institutes
It states and is arranged between drive wheel assemblies (41) along the assembly line longitudinal gap, the rotation direction of the drive wheel assemblies (41), institute
The rotation direction for stating auxiliary wheel assembly (42) is consistent with pre-constructed unit conveying direction.
4. a kind of assembled architecture pre-constructed unit automatic sensing according to claim 3 shifts pipeline system, feature
Be: the drive wheel assemblies (41) include motor (411), power long axis (412), driving wheel (413), driving wheel pedestal
(414), the motor (411) along the longitudinally opposite two sides of the assembly line pass through respectively spline connecting shaft (415) with it is described
One end of power long axis (412) connects, and the other end of the power long axis (412) is connect with the driving wheel (413), the master
Driving wheel pedestal (414) is fixed on the assembly line, and the driving wheel (413) is installed on the driving wheel pedestal (414), institute
Motor (411) is stated to connect with the electric machine controller (3).
5. a kind of assembled architecture pre-constructed unit automatic sensing according to claim 4 shifts pipeline system, feature
It is: is equipped in the drive wheel assemblies (41) of the inductor (5), the inductor (5) is installed respectively there are two setting
In on two driving wheel pedestals (414).
6. a kind of assembled architecture pre-constructed unit automatic sensing according to claim 3 shifts pipeline system, feature
Be: the auxiliary wheel assembly (42) includes auxiliary wheel (421), auxiliary wheel pedestal (422), auxiliary wheel shaft (423), the auxiliary
Wheel pedestal (422) is fixed on the assembly line, and the auxiliary wheel pedestal (422) is equipped with elongated slot (4221), the auxiliary wheel shaft
(423) it at least provided with two, connect and is set up on the elongated slot (4221) with the auxiliary wheel pedestal (422) respectively, accordingly
The auxiliary wheel (421) of quantity is connect by bearing with the auxiliary wheel shaft (423) respectively.
7. a kind of assembled architecture pre-constructed unit automatic sensing according to claim 3 shifts pipeline system, feature
It is: it is arranged in parallel between each drive wheel assemblies (41), it is parallel to each other and sets between each auxiliary wheel assembly (42)
It sets, is vertically arranged between the drive wheel assemblies (41) and the auxiliary wheel assembly (42).
8. a kind of assembled architecture pre-constructed unit automatic sensing according to claim 1 shifts pipeline system, feature
It is: further includes emergency stop device (6), the emergency stop device (6) connect with the main control unit (1).
9. a kind of assembled architecture pre-constructed unit automatic sensing according to claim 8 shifts pipeline system, feature
It is: further includes alarm (7), the alarm (7) connect with the emergency stop device (6).
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| CN201820698689.3U CN208413084U (en) | 2018-05-10 | 2018-05-10 | A kind of assembled architecture pre-constructed unit automatic sensing transfer pipeline system |
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| CN201820698689.3U CN208413084U (en) | 2018-05-10 | 2018-05-10 | A kind of assembled architecture pre-constructed unit automatic sensing transfer pipeline system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108438812A (en) * | 2018-05-10 | 2018-08-24 | 威信广厦模块住宅工业有限公司 | A kind of assembled architecture pre-constructed unit automatic sensing transfer pipeline system |
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- 2018-05-10 CN CN201820698689.3U patent/CN208413084U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108438812A (en) * | 2018-05-10 | 2018-08-24 | 威信广厦模块住宅工业有限公司 | A kind of assembled architecture pre-constructed unit automatic sensing transfer pipeline system |
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Effective date of registration: 20230807 Granted publication date: 20190122 |