A kind of ingot casting device of high purity indium
Technical field
The utility model relates to metal casting technique field, specially a kind of ingot casting device of high purity indium.
Background technique
Ingot casting is to pour into molten metal in mold permanent or may be reused to manufacture, and solidifies it
Afterwards, these ingots are further machined into a variety of new shapes, have extensive use in modern field of metal casting technology.
But the ingot casting device of existing high purity indium, energy consumption is larger, and heat is easy from melting furnace during fusing
In distribute;It casts of poor quality, indium liquid is passed through in mold naturally, bubble is easy to appear in the indium ingot cast out so that pouring, and row every time
The amount of indium liquid out is unable to accurately control;Use scope is smaller, can only pour the indium ingot for casting out same size, be unable to satisfy a variety of pour
Casting demand.
So how to design a kind of ingot casting device of high purity indium, becoming us will currently be solved the problems, such as.
Utility model content
The purpose of this utility model is to provide a kind of ingot casting devices of high purity indium, to solve to propose in above-mentioned background technique
The problem of.
To achieve the above object, the utility model provides the following technical solutions: a kind of ingot casting device of high purity indium, including dress
Main body, melting furnace and station are set, the centre of described device main body is fixedly connected with station, and the centre of the station is run through
It is connected with melting furnace, the bottom of the melting furnace is fixedly connected with batch box, and the bottom nested encryptions of the batch box have drain
Pipe, the bottom of the station are fixedly connected with support column, and the centre of the support column is fixedly connected with support plate, the support
The intermediate active of plate is connected with conveyer belt, and the top side nested encryptions of the conveyer belt have mold, the top of the support plate
It is fixedly connected with cooling chamber, the side bottom insertion of the melting furnace is connected with tracheae, the peripheral nested encryptions of the melting furnace
There is vacuum layer, the inside top nested encryptions of the melting furnace have melt chamber, and the side of the melt chamber is nested with the other side
It is connected with electric heating block, the bosom of the melting furnace is fixedly connected with strainer, the interior bottom portion nested encryptions of the melting furnace
There is hydrops bucket, the interior bottom portion of the hydrops bucket is fixedly connected with the first solenoid valve, and the interior bottom portion of the batch box is fixed to be connected
It is connected to second solenoid valve, the bosom insertion of the cooling chamber is connected with cold air through-hole, and the inside top of the cooling chamber is tight
It is close to be fitted with temperature inductor.
Further, the intermediate insertion of the conveyer belt is connected with fixation hole.
Further, the intermediate nested encryptions of the fixation hole have vibration ring.
Further, the interior side nested encryptions of the batch box have pressure inductor.
Further, there are three the cold air through-hole is arranged altogether, the top and side and another of cooling chamber are arranged separately on
Side inner wall.
Further, the shell of the melting furnace has two layers, and the centre of materials at two layers is provided with vacuum layer.
Compared with prior art, the utility model has the beneficial effects that vacuum layer can with the transmitting of trap heat, heat without
Method is transmitted to the outside of melting furnace by vacuum layer from the inside of melting furnace, reduces the heat loss of apparatus main body, reduces
The energy consumption of apparatus main body, cold air through-hole can distribute cold air, and cold air can accelerate the crystallization rate of indium ingot, increase indium ingot
Compactness improves the casting quality of apparatus main body, and pressure inductor can incude the pressure in batch box, so that casting every time
Indium ingot weight it is all equal, improve the casting quality of apparatus main body, vibration ring can produce vibration, avoid pouring the indium ingot cast out
There is bubble in inside, improves the casting quality of apparatus main body, can be different size of by replacing with installation mold in fixation hole
Mold pours apparatus main body and casts out different size of indium ingot, increases the use scope of apparatus main body.
Detailed description of the invention
Fig. 1 is the main structure chart of the utility model;
Fig. 2 is the melting furnace cross-sectional view of the utility model;
Fig. 3 is the cooling chamber cross-sectional view of the utility model.
In figure: 1, apparatus main body, 2, melting furnace, 201, vacuum layer, 202, melt chamber, 203, electric heating block, 204, strainer,
205, hydrops bucket, the 206, first solenoid valve, 207, second solenoid valve, 208, pressure inductor, 3, station, 4, batch box, 5,
Drain pipe, 6, mold, 7, fixation hole, 8, vibration ring, 9, conveyer belt, 10, support plate, 11, cooling chamber, 1101, cold air through-hole,
1102, temperature inductor, 12, support column, 13, tracheae.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Fig. 1-3 is please referred to, the utility model provides a kind of technical solution: a kind of ingot casting device of high purity indium, including device
Main body 1, melting furnace 2 and station 3, the centre of apparatus main body 1 are fixedly connected with station 3, and the centre of station 3 is through connection
There is melting furnace 2, the bottom of melting furnace 2 is fixedly connected with batch box 4, and the bottom nested encryptions of batch box 4 have drain pipe 5, operation
The bottom of platform 3 is fixedly connected with support column 12, and the centre of support column 12 is fixedly connected with support plate 10, and the intermediate of support plate 10 is lived
Dynamic to be connected with conveyer belt 9, the top side nested encryptions of conveyer belt 9 have mold 6, and the top of support plate 10 is fixedly connected with cooling
The side bottom insertion of chamber 11, melting furnace 2 is connected with tracheae 13, and the peripheral nested encryptions of melting furnace 2 have vacuum layer 201, fusing
The inside top nested encryptions of furnace 2 have melt chamber 202, and the equal nested encryptions in side and the other side of melt chamber 202 have electric heating block
203, the bosom of melting furnace 2 is fixedly connected with strainer 204, and the interior bottom portion nested encryptions of melting furnace 2 have hydrops bucket 205,
The interior bottom portion of hydrops bucket 205 is fixedly connected with the first solenoid valve 206, and the interior bottom portion of batch box 4 is fixedly connected with the second electricity
The bosom insertion of magnet valve 207, cooling chamber 11 is connected with cold air through-hole 1101, and the inside top of cooling chamber 11 is closely fitted with
Temperature inductor 1102.
Further, the intermediate insertion of conveyer belt 9 is connected with fixation hole 7, can work as needs in fixation hole 7 with installation mold 6
Use device main body 1 cast different size of indium ingot when, will be screwed out out of fixation hole 7 by original mold 6, and load onto suitable size
Mold 6, and the indium liquid discharged according to 1 single of size setting device main body of mold 6, by replacing different size of mold 6,
It pours apparatus main body 1 and casts out different size of indium ingot, increase the use scope of apparatus main body 1.
Further, the intermediate nested encryptions of fixation hole 7 have vibration ring 8, and vibration ring 8 can produce vibration, when mold 6 is pacified
After the completion of dress, the switch of vibration ring 8 is opened, makes to shake ring 8 and generate to shake, the indium liquid in mold 6 is shaken, avoids casting
There is bubble inside indium ingot out, improves the casting quality of apparatus main body 1.
Further, the interior side nested encryptions of batch box 4 have pressure inductor 208, and pressure inductor 208 can be felt
The pressure in batch box 4 is answered, before use device main body 1, the indium liquid measure of single casting can be set according to the size of mold 6,
In casting, the lifting rate that operator sets can be converted to corresponding pressure value by the processing module of apparatus main body 1, work as pressure
When inductor 208 senses that the pressure value in batch box is equal with the indium liquid measure corresponding pressure value that operator sets, first
Solenoid valve 206 is closed, and second solenoid valve 207 is opened, and indium liquid is discharged from drain pipe 5 and completes casting, so that the indium cast every time
Ingot weight is all equal, improves the casting quality of apparatus main body 1.
Further, cold air through-hole 1101 altogether be arranged there are three, be arranged separately on cooling chamber 11 top and side with
Other side inner wall, cold air through-hole 1101 can distribute cold air, in use device main body 1, open air conditioner, generate air conditioner
Cold air is simultaneously diffused in cooling chamber 11 by cold air through-hole 1101, when the mold 6 equipped with indium liquid is transmitted to cooling by conveyer belt 9
When in chamber 11, cold air can accelerate the crystallization rate of indium ingot, increase the compactness of indium ingot, improve the casting matter of apparatus main body 1
Amount.
Further, the shell of melting furnace 2 has two layers, and the centre of materials at two layers is provided with vacuum layer 201, vacuum layer
201 can not be had propagation medium in the vacuum layer 201 in materials at two layers, be heated using electric heating block 203 with the transmitting of trap heat
When melting indium slag, heat can not be transmitted to the outside of melting furnace 2 by vacuum layer 201 from the inside of melting furnace 2, reduce device
The heat loss of main body 1 reduces the energy consumption of apparatus main body 1.
Working principle: firstly, install and use apparatus main body 1, then, vacuum layer 201 can be with the transmitting of trap heat, and two layers
There is no propagation medium in vacuum layer 201 in material, when using 203 heating and melting indium slag of electric heating block, heat can not be by true
Dead level 201 is transmitted to the outside of melting furnace 2 from the inside of melting furnace 2, reduces the heat loss of apparatus main body 1, reduces dress
The energy consumption of main body 1 is set, then, pressure inductor 208 can incude the pressure in batch box 4, in use device main body 1
Before, the indium liquid measure of single casting can be set according to the size of mold 6, in casting, the processing module of apparatus main body 1 can will be grasped
The lifting rate for making personnel setting is converted to corresponding pressure value, when pressure inductor 208 sense pressure value in batch box with
When the indium liquid measure corresponding pressure value of operator's setting is equal, the first solenoid valve 206 is closed, and second solenoid valve 207 is opened, and is made
Indium liquid is discharged from drain pipe 5 and completes casting, so that the indium ingot weight cast every time is all equal, improves the casting of apparatus main body 1
Quality, then, in fixation hole 7 can with installation mold 6, when need use device main body 1 cast different size of indium ingot when, will be by
Original mold 6 is screwed out out of fixation hole 7, loads onto the mold 6 of suitable size, and according to the size setting device main body 1 of mold 6
The indium liquid of single discharge pours apparatus main body 1 and casts out different size of indium ingot, increase by replacing different size of mold 6
The use scope of apparatus main body 1 is added, and then, vibration ring 8 can produce vibration, after mold 6 is installed, open vibration
The switch of ring 8 makes to shake ring 8 and generate to shake, the indium liquid in mold 6 is shaken, avoids pouring appearance inside the indium ingot cast out
Bubble improves the casting quality of apparatus main body 1, finally, cold air through-hole 1101 can distribute cold air, in use device main body 1
When, air conditioner is opened, air conditioner is made to generate cold air and diffuse in cooling chamber 11 by cold air through-hole 1101, when equipped with indium liquid
When mold 6 is transmitted in cooling chamber 11 by conveyer belt 9, cold air can accelerate the crystallization rate of indium ingot, increase the densification of indium ingot
Property, the casting quality of apparatus main body 1 is improved, here it is the working principles of the ingot casting device of this kind of high purity indium.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is limited by the following claims and their equivalents.