CN208399654U - The automatic detecting tool of power battery - Google Patents
The automatic detecting tool of power battery Download PDFInfo
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- CN208399654U CN208399654U CN201820811714.4U CN201820811714U CN208399654U CN 208399654 U CN208399654 U CN 208399654U CN 201820811714 U CN201820811714 U CN 201820811714U CN 208399654 U CN208399654 U CN 208399654U
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- power battery
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- pallet
- testing stand
- socket
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Abstract
The utility model discloses a kind of automatic detecting tools of power battery, it is inserted including testing stand, pallet and aviation, it includes aviation plug and aviation socket that the aviation, which is inserted, aviation plug is fixed on pallet, power battery is installed on pallet, aviation plug is electrically connected with power battery, and aviation socket is fixed on testing stand；The pallet for being equipped with power battery is placed on testing stand, and aviation plug and aviation socket butt-joint locking detect high-voltage great-current power battery automatically, simple and reasonable, safe and efficient, realizes that unmanned power battery detects automatically.
Description
Technical field
The utility model belongs to electric automobile battery test technical field, in particular to a kind of power battery detects work automatically
Dress.
Background technique
The rise of new-energy automobile, power battery it is developed as the core component of new-energy automobile play it is most important
Effect, the safety of battery is that we need the problem of paying the utmost attention to.With being constantly progressive for battery technology, battery PACK's
Voltage and current is continuously increased.The security relationship of safety and the detection of battery production is to each production person's of being detected and used life
Property safety.
Currently, the production detection means of low-voltage low current is increasingly mature, but high-voltage great-current is detected, most producer
It is all at present to expend a large amount of manpower, material resources and financial resources using artificial wiring, mutual disassembly, low efficiency, safety is low, especially encounters electricity
It when the security risk of pond, can not handle in time, constitute considerable safety to personnel and plant area and threaten.Some producers use probe
With the mode of cylinder combination, semi connecting threads and separation are realized, but such mode is to the power electric of high current and high voltage
For pond, although saving a part of artificial participation, there are great security risk, the contact resistance of probe makes the position of contact
Setting fever causes test battery unstable, or even causes battery high-temperature to lead to the drastic change of inside battery voltage and current or cause battery
Chemical change sharply causes very big security threat to production.
Utility model content
In view of the deficienciess of the prior art, the utility model provide it is a kind of it is simple and reasonable, safe and efficient nobody
Change the automatic detecting tool of power battery.
In order to solve the above-mentioned technical problem, the technical solution adopted in the utility model is: the automatic detecting tool of power battery,
It is inserted including testing stand, pallet and aviation, it includes aviation plug and aviation socket that the aviation, which is inserted, and aviation plug is fixed on pallet
On, power battery is installed on pallet, and aviation plug is electrically connected with power battery, and aviation socket is fixed on testing stand；Installation
The pallet of dynamic battery is placed on testing stand, aviation plug and aviation socket butt-joint locking.
Further, the testing stand includes multiple independent detection units, including the main frame of testing stand, is installed on testing stand
Status indicator lamp, pulley on main frame, in place inductive switch, each detection unit bottom are equipped with pulley, in place inductive switch position
In aviation socket side.
Further, the pallet include power battery bottom plate, the limited block that is installed on power battery bottom plate, power electric
Replaceable p-wire is also equipped on bottom of pond plate, replaceable p-wire one end electrical connection aviation plug, one end are electrically connected power electric
The positive and negative anodes in pond.
Further, the aviation plug includes a pair of of band insulation protection high-voltage great-current contact pin, a pair of of guiding axis, ground connection
Column and light current probe groups.
Further, the aviation socket includes a pair of of floating socket, a pair of of location hole, light current probe base and is used to navigate
Dummy receptacle is fixed on the mounting hole on testing stand；When aviation plug and aviation socket dock, contact pin is inserted into floating socket, guiding axis
It is inserted into location hole, light current probe groups are inserted into light current probe base.
Further, the automatic detecting tool of the power battery further includes for power battery charge and discharge and obtaining power
The high-power high voltage checking of great current equipment of battery information, the detection device are electrically connected with aviation socket.
Further, the automatic detecting tool of the power battery further includes for grabbing power battery, placing power battery
And abnormal rail robot is quickly handled when power battery exception.
Compared with prior art, the utility model advantage is:
(1) the utility model inserted by testing stand, aviation, pallet and rail robot, automatically group from feeding line
It installs complete power battery and is transported to testing stand, and power battery is accurately aligned according to the program of setting by rail robot
Aviation is inserted, and realizes the automatic connection of high-voltage great-current；Realize entire production detection process automation, unmanned solution party
Case.
(2) aviation of the utility model inserts and realizes big voltage DC300V ~ DC1000V, high current 100A ~ 500A is quickly inserted
It pulls out, this realizes power that is, due to the customization that the aviation of the application is inserted in a kind of new invention of power battery production detection field
It is unmanned when voltage and current increases in battery production detection process, reliable foundation is provided for intelligent and safe production detection；
Being inserted due to the aviation may be implemented quickly to plug, and provide scheme more rapidly and efficiently for the abnormality processing of power battery,
It can reach and dispose abnormal power battery in 15S.
(3) intelligence for cooperating the operation of rail robot to realize abnormality processing is rapid, reliable, quick, safety.
Detailed description of the invention
Fig. 1 is the testing stand structural schematic diagram of the utility model；
Fig. 2 is the tray structure diagram of the utility model；
Fig. 3 is the aviation inserting structure schematic diagram of the utility model；
Fig. 4 is that scheme of installation is closed in the power battery of the utility model and pallet, aviation inserting；
Fig. 5 is the structural schematic diagram of the entire detection system of power battery；
Fig. 6 is power battery overhaul flow chart.
In figure, 1. testing stands；2. pallet；3. aviation plug；4. aviation socket；5. power battery；6. rail robot；7.
Detection device；8. emergency disposal AGV；11. the main frame of testing stand；12. status indicator lamp；13. pulley；14. positioning and guiding slot；
15. inductive switch in place；21. power battery bottom plate；22. replaceable p-wire；23. limited block；31. contact pin；32. guiding axis；
33. earthing rod；34. light current probe groups；41. floating socket；42. location hole；43. mounting hole；44. light current probe base.
Specific embodiment
With reference to the accompanying drawing and specific embodiment is further described the utility model.
As shown in Fig. 1,2,4, the automatic detecting tool of the power battery of the present embodiment, including testing stand 1, pallet 2 and aviation
It inserts, testing stand 1 is for placing power battery 5 to be measured, and pallet 2 for installing power battery 5 in advance.Testing stand 1 may include
Multiple independent detection units, each detection unit can detecte one group of power battery 5, and the present embodiment is only with four detection units
For illustrate.
Testing stand 1 includes the main frame 11 of testing stand, the status indicator lamp 12 being installed on the main frame 11 of testing stand, pulley 13, arrives
Position inductive switch 15, each detection unit bottom are equipped with pulley 13, reduce the frictional force of each detection unit, in place inductive switch
15 are located at 4 side of aviation socket.
Pallet 2 includes power battery bottom plate 21, the limited block 23 being installed on power battery bottom plate 21, power battery bottom plate
Replaceable p-wire 22 is also equipped on 21, replaceable 22 one end of p-wire electrical connection aviation plug 3, one end are electrically connected power electric
The positive and negative anodes in pond 5.
It includes aviation plug 3 and aviation socket 4 that aviation, which is inserted, and aviation plug 3 is fixed on pallet 2, and power battery 5 is installed on
On pallet 2, aviation plug 3 is electrically connected with power battery 5, and aviation socket 4 is fixed on testing stand 1；Power battery 5 will be installed
Pallet 2 be placed on testing stand 1,4 butt-joint locking of aviation plug 3 and aviation socket can carry out the detection of power battery 5.
The slotting aviation different from the prior art of the aviation of the utility model design is inserted, and the aviation contact pin of the utility model is to height
Great current cell design is pressed, structure is as shown in figure 3, aviation plug 3 includes a pair of of band insulation protection high-voltage great-current contact pin 31, one
To the guiding axis 32, earthing rod 33 and light current probe groups 34 of taper.Aviation socket 4 includes a pair of of floating socket 41, a pair of of positioning
Hole 42, light current probe base 44 and the mounting hole 43 for being fixed on aviation socket 4 on testing stand 1.Aviation plug 3 and aviation are inserted
When seat 4 docks, contact pin 31 is inserted into floating socket 41, and guiding axis 32 is inserted into location hole 42, and light current probe groups 34 are inserted into light current probe
Seat 44, aviation plug 3 and aviation socket 4, which are realized, locks.
As shown in figure 5, the automatic detecting tool of this power battery further includes for grabbing in order to carry out the detection of power battery 5
Abnormal rail robot 6, guide rail machine are quickly handled when taking power battery 5, placing power battery 5 and abnormal power battery 5
Device people 6 includes guide rail, six shaft mechanical arms, further includes for 5 charge and discharge of power battery and obtaining the big function of 5 information of power battery
Rate high-voltage great-current detection device 7, detection device 7 is electrically connected with aviation socket 4,4 butt-joint locking of aviation plug 3 and aviation socket
When, detection device 7 can detect power battery 5.
The entire tooling of electrokinetic cell in addition to testing stand 1 above-mentioned, pallet 2, rail robot 6, detection device 7,
It further include safety management system, feeding AGV, feeding pipeline, KBK driving, pallet lift device, blanking AGV, blanking conveying
Line, emergency disposal AGV 8 etc., structure is no longer shown, can refer to the prior art one by one in figure.Below with reference to Fig. 5, Fig. 6 to dynamic
Power battery testing process is illustrated.Process is as follows:
1) it is tested the upper material position that power battery 5 is transported to feeding pipeline by feeding AGV；The lifting device of pallet 2 rises,
Positioning pin stretches out, and the pallet 2 customized is placed on the front end table top of feeding pipeline, and KBK drives a vehicle tested power battery 5
It slings, is moved to ready 2 top of pallet, slowly puts down power battery 5, alignment positioning pin is put down, and removes KBK driving.It takes
Carry out thermometric cigarette sense module, three groups of thermometric cigarette sense modules are in turn mounted on tested power battery+pallet with screwdriver；Even
The slotting cable i.e. replaceable p-wire 22 of aviation for connecing 5 positive and negative anodes of power battery and pallet 2 is correspondingly connected with.
2) lifting device of pallet 2 is fallen, and positioning pin sinks, and pallet+power battery is transported to inspection by drum conveying line body
Survey material position on frame.
3) pallet+power battery is removed from upper material position by rail robot 6, according to the carrying program set, fortune
Turn six shaft mechanical arms, the correspondence detection unit on power battery+pallet carrying to testing stand 1, according to the position of program setting
Power battery 5 is pushed to distance the designated position of detection unit, makes 31 He of contact pin of the aviation plug 3 on power battery 5
Floating socket 41 on testing stand 1 on aviation socket 4 corresponds to, guiding axis 32 is corresponding with location hole 42, and intact connection is inserted in aviation, is led
Rail robot 6 is withdrawn from, and continues the carrying of next power battery.At this point, the status indicator lamp 12 on testing stand 1 is bright, show to navigate
It is normal that sky inserts connection, and this signal is transmitted to safety management system, safety management system control starting detection device 7, root
According to testing requirements, power battery charge and discharge electro-detection is carried out.
4) power battery charge and discharge electro-detection finishes, and detection device 7 powers off, and this information is transmitted to safety management system
System is sent by safety management system and is instructed, the power battery for notifying rail robot 6 to go that detection is taken to finish, and rail robot 6
According to instruction, corresponding power battery position is slided into, swings and inserts material frame, specified power battery is extracted out from testing stand 1, is slided into
Blanking pipeline swings and inserts material frame, power battery is placed on the pallet lift device of blanking pipeline.
5) blanking pipeline avales pallet lift device, and pallet+power battery is transported the lower material position of wire body by Roller conveyor,
Lid lid encapsulation etc. is carried out by next station, whole system detection finishes.
6) abnormality processing: if during the test, power battery is smoldered, voltage jump, current break etc. is different
Often, the thermometric cigarette sense module and signal detection information installed on power battery are timely fed back to safety management system, system
It is arranged according to security level, if the case where reaching emergency processing, safety management system indicates rail robot 6 abnormal power
Battery is moved out from testing stand 1, meanwhile, emergency disposal AGV 8 is quickly moving toward problem power battery according to instruction, by guide rail machine
People 6 is put into problem power battery on the shelf of emergency disposal AGV 8, and emergency disposal AGV 8 automatically sinks problem power battery
Enter to inside oil, and cover safety head, then problem power battery is transported to specified safety zone by secure processing channels
Domain.
Certainly, the above description is not intended to limit the present invention, and the utility model is also not limited to the example above, this
The those of ordinary skill of technical field, in the essential scope of the utility model, the variations, modifications, additions or substitutions made, all
It should belong to the protection scope of the utility model.
Claims (7)
1. the automatic detecting tool of power battery, it is characterised in that: inserted including testing stand, pallet and aviation, the aviation, which is inserted, includes
Aviation plug and aviation socket, aviation plug are fixed on pallet, and power battery is installed on pallet, aviation plug and power electric
Pond electrical connection, aviation socket are fixed on testing stand；The pallet for being equipped with power battery is placed on testing stand, aviation plug and
Aviation socket butt-joint locking.
2. the automatic detecting tool of power battery according to claim 1, it is characterised in that: the testing stand includes multiple only
Vertical detection unit, including the main frame of testing stand, the status indicator lamp being installed on the main frame of testing stand, pulley, in place inductive switch,
Each detection unit bottom is equipped with pulley, and inductive switch is located at aviation socket side in place.
3. the automatic detecting tool of power battery according to claim 1 or 2, it is characterised in that: the pallet includes power
Battery bottom plate, the limited block being installed on power battery bottom plate are also equipped with replaceable p-wire on power battery bottom plate, can be more
Change the positive and negative anodes of p-wire one end electrical connection aviation plug, one end electrical connection power battery.
4. the automatic detecting tool of power battery according to claim 1, it is characterised in that: the aviation plug includes a pair
Band insulation protection high-voltage great-current contact pin, a pair of of guiding axis, earthing rod and light current probe groups.
5. the automatic detecting tool of power battery according to claim 4, it is characterised in that: the aviation socket includes a pair
Floating socket, a pair of of location hole, light current probe base and the mounting hole for being fixed on aviation socket on testing stand；Aviation plug
When with aviation socket docking, contact pin is inserted into floating socket, and guiding axis is inserted into location hole, and light current probe groups are inserted into light current probe base.
6. the automatic detecting tool of power battery according to claim 1, it is characterised in that: the power battery detects automatically
Tooling further includes for power battery charge and discharge and obtaining the high-power high voltage checking of great current equipment of power battery information, institute
Detection device is stated to be electrically connected with aviation socket.
7. the automatic detecting tool of power battery according to claim 1, it is characterised in that: the power battery detects automatically
Tooling quickly handles abnormal guide rail machine when further including for grabbing power battery, placing power battery and power battery exception
Device people.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820811714.4U CN208399654U (en) | 2018-05-28 | 2018-05-28 | The automatic detecting tool of power battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820811714.4U CN208399654U (en) | 2018-05-28 | 2018-05-28 | The automatic detecting tool of power battery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208399654U true CN208399654U (en) | 2019-01-18 |
Family
ID=65133779
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820811714.4U Active CN208399654U (en) | 2018-05-28 | 2018-05-28 | The automatic detecting tool of power battery |
Country Status (1)
| Country | Link |
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| CN (1) | CN208399654U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114200265A (en) * | 2021-12-09 | 2022-03-18 | 福建星云电子股份有限公司 | Battery module low-voltage insulation testing device |
| CN114252796A (en) * | 2021-12-09 | 2022-03-29 | 福建星云电子股份有限公司 | Battery module low-voltage insulation test part |
-
2018
- 2018-05-28 CN CN201820811714.4U patent/CN208399654U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114200265A (en) * | 2021-12-09 | 2022-03-18 | 福建星云电子股份有限公司 | Battery module low-voltage insulation testing device |
| CN114252796A (en) * | 2021-12-09 | 2022-03-29 | 福建星云电子股份有限公司 | Battery module low-voltage insulation test part |
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