CN208398494U - Microwave tunnel formula yellow meal worm dries bulking equipment - Google Patents

Microwave tunnel formula yellow meal worm dries bulking equipment Download PDF

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Publication number
CN208398494U
CN208398494U CN201821000857.3U CN201821000857U CN208398494U CN 208398494 U CN208398494 U CN 208398494U CN 201821000857 U CN201821000857 U CN 201821000857U CN 208398494 U CN208398494 U CN 208398494U
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microwave
infrared heating
microwave heating
channel
roller
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CN201821000857.3U
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张成海
马学英
吴笑囡
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KEHONG MICROWAVE ENERGY CO Ltd SHANDONG
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KEHONG MICROWAVE ENERGY CO Ltd SHANDONG
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Abstract

A kind of microwave tunnel formula yellow meal worm drying bulking equipment, it includes the infrared heating channel and microwave heating channel being fixed on equipment supporter, microwave heating channel is connected in sequence by 3-15 independent microwave heating chamber, and material channel mouth is reserved between adjacent microwave heating chamber and is communicated with each other;Discharge end microwave suppressor is connected on the discharge port in microwave heating channel;Charging base and discharging base are disposed with before and after equipment supporter;It is provided with charging rubber-coated roller on charging base, discharging rubber-coated roller is provided on discharging base, charging rubber-coated roller is higher than discharging rubber-coated roller;It is provided with microwave heating chamber's roller station in microwave heating room, infrared heating channel roller station is provided in infrared heating channel;Doffer group is fixedly installed on equipment supporter, conveyer belt surrounds infrared heating channel roller station, microwave heating chamber's roller station, discharging rubber-coated roller, feeds on rubber-coated roller and doffer.

Description

Microwave tunnel formula yellow meal worm dries bulking equipment
Technical field
The utility model relates to a kind of tunnel type yellow meal worms to dry bulking equipment, especially a kind of infrared microwave combined type tunnel Road formula yellow meal worm dries bulking equipment.
Background technique
With the continuous expansion of yellow meal worm family-raise scale, roasting mode that is traditional or burning coal formula is because of seriously polluted quilt It eliminates, and electric oven formula does not adapt to high-volume continuous operations because of the energy consumption small drawbacks such as continuous production that can not achieve of high yield. Although can be produced in batches only with microwave heating yellow meal worm, from the feed end in tunnel to microwave heating box because having Suppressor microwave Low Energy Region, and yellow meal worm is polypide living, yellow meal worm is easy to climb on the outside of belt edges and conveyer belt, equipment Cleaning process is time-consuming to take material.Microwave heating area microwave power is excessively high to easily cause quick-fried worm phenomenon, and quick-fried worm is easy to fly to conveying In the tank floor of band, puzzlement is brought to bottom of box cleaning.
Utility model content
The technical assignment of the utility model is to provide a kind of microwave tunnel formula bloom in view of the deficiency of the prior art Worm dries bulking equipment, and a kind of microwave heating equipment is high with heating efficiency, and bloom polypide is all concentrated on the conveyor belt not It will appear insect and climb the phenomenon fallen in box baseplate, the effective recycling of equipment electric appliance heat, high degree of automation, cleaning life It produces.
The technical measures that the utility model is taken are: a kind of microwave tunnel formula yellow meal worm drying bulking equipment, it includes It is fixed on infrared heating channel and microwave heating channel on equipment supporter, microwave heating channel is by 3-15 independent microwaves Heating room is connected in sequence, and material channel mouth is reserved between adjacent microwave heating chamber and is communicated with each other, and infrared heating is logical Be provided with feed end microwave suppressor between road and microwave heating channel, the inlet and outlet of feed end microwave suppressor respectively with it is infrared Heat first microwave heating chamber's connection on channel and microwave heating channel.It is connected with out on the discharge port in microwave heating channel Expect end microwave suppressor.
Infrared heating channel is tubular conduit made of double-deck stainless steel encloses, and is provided between double-deck stainless steel Alumina-silicate ceramic fibre insulating layer is provided with infrared heating pipe on the top surface and two sides of infrared heating vias inner walls.? Charging base and discharging base are disposed with before and after equipment supporter.It is provided with charging rubber-coated roller on charging base, is being discharged Discharging rubber-coated roller is provided on base, charging rubber-coated roller is higher than discharging rubber-coated roller.It is provided in microwave heating room micro- Wave heating room roller station, the carrying roller in microwave heating chamber's roller station are that the front is high and the back is low is sequentially distributed along running direction of conveyor belt.? Infrared heating channel roller station is provided in infrared heating channel, the carrying roller in the roller station of infrared heating channel is to transport along conveyer belt The front is high and the back is low is sequentially distributed for line direction (conveyer belt angle with horizontal plane is 2-3 degree).Small rolling is fixedly installed on equipment supporter Cylinder group, conveyer belt surround infrared heating channel roller station, microwave heating chamber's roller station, discharging rubber-coated roller, feed encapsulated rolling On cylinder and doffer, conveyer belt passes through infrared heating channel and enters microwave heating channel through feed end microwave suppressor, through going out Material end microwave suppressor is pierced by.
The specific feature of this programme is in addition, infrared heating passage length is 1.5 meters, the infrared heating in infrared heating channel Pipe general power is 9kw, wherein the infrared heating pipe general power at top is 6kw, the infrared heating pipe general power of both sides is 3kw.
For prevent insect creep out forward infrared heating channel when there are no being killed, need to be in feed end microwave suppressor More infrared heating pipes are installed in two sides on side wall positioned at conveyer belt respectively, while at least in the indoor two sidewalls of first Wave heating Infrared heating pipe is arranged in the upper position higher than conveyer belt.Infrared heating pipe general power in feed end microwave suppressor and first micro- The indoor infrared heating pipe general power of Wave heating is respectively 3kw.
The infrared heating pipe installed in feed end microwave suppressor and microwave heating room is fixed by protection tube, feed end It is fixedly installed protection tube fixed frame in microwave suppressor and microwave heating room, section is placed on protection tube fixed frame is The protection tube of rectangular tubulose, protection tube include backboard and panel, and backboard is solid by connector in long groove shape, backboard and panel Surely it links together, several diameter 4mm light transmission apertures, pitch of holes 5mm is uniformly distributed on panel.Heat preservation is placed in backboard Cotton and infrared heating pipe.
Anti-microwave leakage door is provided on the front side wall of each microwave heating chamber, in the top of microwave heating chamber setting microwave electricity Case is provided with microwave launcher and infrared temperature probe in microwave electronic box, side power supply box, side is arranged on rear side of microwave heating chamber Microwave power supply is placed in power supply box.
The conveyer belt for conveying material is that surface is smooth and glass-fiber transfering belt containing polytetrafluorethylecoatings coatings, conveyer belt Two sides are to thicken bound edge, and thickening pack edge setting prevents the guide rail bar of belt deflection.In charging rubber-covered drum and spout bag It is rectangular guide groove that the position that the guide rail bar on conveyer belt is corresponded on glue cylinder, which offers section, and guide rail bar is slided along guide groove.
In the fixed driving motor in discharging base lower part, the spout bag rubber-surfaced roll that driving motor is discharged on base by chain drive Cylinder rotation, discharging rubber-coated roller driving conveying belt are mobile.
It further include the wet-emitting blower being fixed on outdoor wall, dehumidifying pipelines are connected to wet-emitting blower air port and each microwave heating The hydrofuge fan housing in ceiling portion, hydrofuge fan housing set narrow meshed moistureproof window with the top plate place of docking of microwave heating chamber.
Miniature webcam is installed on the discharge end lateral wall in microwave heating channel, material heated transportation feelings can be observed at any time Condition.
It is provided with control cabinet above feed end microwave suppressor, is provided with PLC controller in control cabinet.Microwave emission Device, microwave power supply, infrared heating pipe, infrared temperature probe, miniature webcam, driving motor, wet-emitting blower, band shield Blower, breeze fan are electrically connected with control cabinet respectively.
The utility model beneficial effect is: yellow meal worm enters infrared heating channel through feed hopper, and the submitting of level measuring instrument has Signal is expected to PLC controller, and PLC controller opens driving motor and is simultaneously emitted by the prompting of infrared microwave starting-up signal, determines bloom Worm automatically turns on infrared heating and microwave heating when entering infrared heating channel corresponding position.Yellow meal worm is red through two sides and top surface Outer high-temperature heating irradiates lower temperature and is more than or equal to 120 DEG C, and yellow meal worm can only be creeped forward along conveyer belt without climbing to conveying Belt edge, all yellow meal worms are by almost losing under the infrared microwave combined heated of infrared heating channel and first microwave heating chamber Inactivate kinetic force even life, yellow meal worm corpse on the conveyor belt through subsequent microwave heating chamber's microwave heating extruding and constantly forward Conveying, subsequent each microwave heating chamber's power are distributed by high and low to prevent material heating is too drastic from causing quick-fried worm.When material detector Detect to issue when no signal and to expect signal, if in a period of time without material when no material area infrared heating pipe and micro- is automatically closed Wave transmitting device.The dry yellow meal worm power consumption about 2.5kwh of the utility model per kilogram, economic and practical, automation degree of equipment is high, electricity Efficiency of heating- utilization is high, while can safely cleaning production.
Detailed description of the invention
Fig. 1 is the utility model structure diagram;Fig. 2 is Fig. 1 main view.Fig. 2 is the A-A view of Fig. 1.Fig. 3 is Fig. 1 Top view.Fig. 4 is the portion E enlarged drawing in Fig. 2.
In figure: 1- feeds base;2- feeds rubber-coated roller;3- feed hopper;4- level measuring instrument;5- infrared heating channel; 6- infrared heating pipe;7- feed end microwave suppressor;8- microwave heating chamber;9- microwave electronic box;10- microwave launcher; 11- Microwave power supply;The side 12- power supply box;13- yellow meal worm;14- discharge end microwave suppressor;15- equipment supporter;16- discharging base; 17- discharge bucket;18- driving motor;19- doffer group;20- conveyer belt;21- aspiration channel;22- air supply duct;23- air-supply wind Machine;24- band shield blower;25- air-supply tubule;26- insulating layer;27- anti-microwave leakage door;28- infrared temperature probe; 29- miniature webcam;30- carrying roller;31- alarm;32- control cabinet;33-PLC controller;34- air-inlet window;35- moistureproof window; 36- dehumidifying pipelines;37- hydrofuge fan housing;38- wet-emitting blower;39- picking-up container;40- protection tube fixed frame;41- protection tube; 42- panel;43- discharging rubber-coated roller;44- backboard;45- heat-preservation cotton.
Specific embodiment
As shown in Figure 1, a kind of microwave tunnel formula yellow meal worm dries bulking equipment, it includes being fixed on equipment supporter 15 Infrared heating channel 5 and microwave heating channel, microwave heating channel be sequentially connected by 3-15 independent microwave heating chamber 8 and At, material channel mouth is reserved between adjacent microwave heating chamber 8 and is communicated with each other, and infrared heating channel 5 and microwave heating are logical Be provided with feed end microwave suppressor 7 between road, the inlet and outlet of feed end microwave suppressor 7 respectively with infrared heating channel 5 and 8 connection of first microwave heating chamber on microwave heating channel.Discharge end microwave is connected on the discharge port in microwave heating channel Suppressor 14.
Infrared heating channel 5 is tubular conduit made of double-deck stainless steel encloses, and is arranged between double-deck stainless steel There is alumina-silicate ceramic fibre insulating layer, is provided with infrared heating pipe on the top surface and two sides of 5 inner wall of infrared heating channel 6.5 length of infrared heating channel is 1.5 meters, and 6 general power of infrared heating pipe in infrared heating channel 5 is 9kw, wherein top 6 general power of infrared heating pipe is 6kw, and 6 general power of infrared heating pipe of both sides is 3kw.It is arranged before and after equipment supporter 15 There are charging base 1 and discharging base 16.It is provided with charging rubber-coated roller 2 on charging base 1, is provided on discharging base 16 Discharge rubber-coated roller 43, and charging rubber-coated roller 2 is higher than discharging rubber-coated roller 43.Microwave heating is provided in microwave heating chamber 8 Room roller station, the carrying roller 30 in microwave heating chamber's roller station are that the front is high and the back is low is sequentially distributed along running direction of conveyor belt.Infrared Heating is provided with infrared heating channel roller station in channel 5, and the carrying roller 30 in the roller station of infrared heating channel is along conveyer belt 20 The front is high and the back is low is sequentially distributed for traffic direction (the lower angle of internal friction about 2-3 degree of conveyer belt 20), i.e., 20 angle with horizontal plane of conveyer belt is 2-3 Degree.
Be fixedly installed doffer group 19 on equipment supporter 15, conveyer belt 20 surround infrared heating channel roller station, Microwave heating chamber's roller station, discharging rubber-coated roller 43, feed on rubber-coated roller 2 and doffer 19, and conveyer belt 20 passes through infrared add The passage of heat 5 simultaneously enters microwave heating channel through feed end microwave suppressor 7, is pierced by through discharge end microwave suppressor 14.
For prevent insect creep out forward infrared heating channel 5 when there are no being killed, need to be in feed end microwave suppressor 7 More infrared heating pipes 6 are installed in two sides on inner wall positioned at conveyer belt 20 respectively, while at least in first Wave heating indoor two Infrared heating pipe 6 is set higher than the position of conveyer belt 20 on side wall, 6 total work of infrared heating pipe in feed end microwave suppressor 7 6 general power of infrared heating pipe in rate and first microwave heating room is respectively 3kw.
The infrared heating pipe 6 installed in feed end microwave suppressor 7 and microwave heating chamber 8 is fixed by protection tube 41, It is fixedly installed protection tube fixed frame 40 in feed end microwave suppressor 7 and microwave heating chamber 8, in protection tube fixed frame 40 Upper to place the protection tube 41 that section is rectangular tubulose, protection tube 41 includes backboard 44 and panel 42, and backboard 44 is in long groove shape, Backboard 44 and panel 42 are fixed together by connector, and several diameter 4mm light transmission apertures are uniformly distributed on panel 42, Pitch of holes is 5mm.Heat-preservation cotton 45 and infrared heating pipe 6 are placed in backboard 44.
It is provided with anti-microwave leakage door 27 on the front side wall of each microwave heating chamber 8, setting is micro- at the top of microwave heating chamber 8 Wave electronic box 9 is provided with microwave launcher 10 and infrared temperature probe 28 in microwave electronic box 9, is arranged on rear side of microwave heating chamber 8 Side power supply box 12, side power supply box 12 is interior to place microwave power supply 11.
The conveyer belt 20 for conveying material is that surface is smooth and glass-fiber transfering belt containing polytetrafluorethylecoatings coatings, conveyer belt 20 two sides are to thicken bound edge, and thickening pack edge setting prevents the guide rail bar of 20 sideslip of conveyer belt.In charging 2 He of rubber-covered drum It is rectangular guide groove that the position that the guide rail bar on conveyer belt is corresponded on discharging rubber-coated roller 43, which offers section, and guide rail bar edge is led Slot slides.
Air in environment is blown into magnetron and is dissipated by power supply box 12 trailing flank in side using breeze fan 23 and air supply duct 22 Backing, installation air-supply tubule 25 between 9 top plate of magnetron cooling fin bottom and microwave electronic box, the corresponding microwave electronic box of air-supply tubule 25 With protecting cover 24 opposite side of axial flow blower electricity is installed in the narrow meshed air-inlet window 34 being arranged on 9 top plates, 12 trailing flank of side power supply box 12 interior power of source case, 11 cooling down.
In the fixed driving motor 18 in discharging 16 lower part of base, driving motor 18 passes through going out on chain drive discharging base 16 Expect that rubber-coated roller 43 rotates, discharging 43 driving conveying belt 20 of rubber-coated roller is mobile.
Hydrofuge windMachine38 are fixed on outdoor wall, and dehumidifying pipelines 36 connect 38 air port of wet-emitting blower and each microwave heating chamber The hydrofuge fan housing 37 at 8 tops, hydrofuge fan housing 37 and 8 top plate junction of microwave heating chamber set narrow meshed moistureproof window 35.
Miniature webcam 29 is installed on the discharge end lateral wall in microwave heating channel, material heated transportation feelings can be observed at any time Condition.The top of feed end microwave suppressor 7 is provided with control cabinet 32, PLC controller 33 is provided in control cabinet 32.Microwave hair Injection device 10, microwave power supply 11, infrared heating pipe 6, infrared temperature probe 28, miniature webcam 29, driving motor 18, hydrofuge Blower 38, band shield blower 24, breeze fan 23 are electrically connected with control cabinet 32 respectively.

Claims (10)

1. a kind of microwave tunnel formula yellow meal worm dries bulking equipment, it include the infrared heating channel being fixed on equipment supporter and Microwave heating channel, it is characterized in that microwave heating channel is connected in sequence by 3-15 independent microwave heating chamber, phase Material channel mouth is reserved between adjacent microwave heating chamber to communicate with each other, and is arranged between infrared heating channel and microwave heating channel There is feed end microwave suppressor, the inlet and outlet of feed end microwave suppressor are respectively and on infrared heating channel and microwave heating channel First microwave heating chamber's connection;Discharge end microwave suppressor is connected on the discharge port in microwave heating channel;
Infrared heating channel is tubular conduit made of double-deck stainless steel encloses, and silicic acid is provided between double-deck stainless steel Aluminium ceramic wool insulation layer is provided with infrared heating pipe on the top surface and two sides of infrared heating vias inner walls;In equipment Charging base and discharging base are disposed with before and after bracket;It is provided with charging rubber-coated roller on charging base, in discharging base On be provided with discharging rubber-coated roller, charging rubber-coated roller is higher than discharging rubber-coated roller;Microwave is provided in microwave heating room to add Hot cell roller station, the carrying roller in microwave heating chamber's roller station are that the front is high and the back is low is sequentially distributed along running direction of conveyor belt;Infrared Heating is provided with infrared heating channel roller station in channel;Doffer group, conveyer belt wrapping are fixedly installed on equipment supporter In infrared heating channel, roller station, microwave heating chamber's roller station, discharging rubber-coated roller, are fed on rubber-coated roller and doffer, defeated It send band to pass through infrared heating channel and enters microwave heating channel through feed end microwave suppressor, worn through discharge end microwave suppressor Out.
2. microwave tunnel formula yellow meal worm according to claim 1 dries bulking equipment, it is characterized in that infrared heating channel is long Degree is 1.5 meters, and the infrared heating pipe general power in infrared heating channel is 9kw, wherein the infrared heating pipe general power at top is 6kw, the infrared heating pipe general power of both sides are 3kw.
3. microwave tunnel formula yellow meal worm according to claim 1 dries bulking equipment, it is characterized in that conveyer belt and horizontal plane Angle is 2-3 degree.
4. microwave tunnel formula yellow meal worm according to claim 1 dries bulking equipment, it is characterized in that pressing down in feed end microwave More infrared heating pipes are installed in two sides on device inner wall processed positioned at conveyer belt respectively, while at least in first microwave heating room Infrared heating pipe is set higher than the position of conveyer belt on two sidewalls.
5. microwave tunnel formula yellow meal worm according to claim 4 dries bulking equipment, it is characterized in that feed end microwave inhibits The infrared heating pipe installed in device and microwave heating room is fixed by protection tube, feed end microwave suppressor and microwave heating chamber It is inside fixedly installed protection tube fixed frame, the protection tube that section is rectangular tubulose is placed on protection tube fixed frame, is prevented Protecting pipe includes backboard and panel, and backboard is in long groove shape, and backboard and panel are fixed together by connector, on panel It is uniformly distributed several diameter 4mm light transmission apertures, pitch of holes 5mm;Heat-preservation cotton and infrared heating pipe are placed in backboard.
6. microwave tunnel formula yellow meal worm according to claim 1 dries bulking equipment, it is characterized in that each microwave heating chamber It is provided with anti-microwave leakage door on front side wall, microwave electronic box is set at the top of microwave heating chamber, is provided in microwave electronic box micro- Wave transmitting device and infrared temperature probe, microwave heating chamber's rear side are arranged side power supply box, place microwave power supply in the power supply box of side.
7. microwave tunnel formula yellow meal worm according to claim 1 dries bulking equipment, it is characterized in that the conveying of conveying material Band is that surface is smooth and glass-fiber transfering belt containing polytetrafluorethylecoatings coatings, the two sides of conveyer belt are to thicken bound edge, is thickeied The guide rail bar for preventing belt deflection is arranged in pack edge;It is corresponded on conveyer belt on charging rubber-covered drum and discharging rubber-coated roller It is rectangular guide groove that the position of guide rail bar, which offers section, and guide rail bar is slided along guide groove.
8. microwave tunnel formula yellow meal worm according to claim 1 dries bulking equipment, it is characterized in that in discharging base lower part Fixed driving motor, driving motor are rotated by chain drive discharging rubber-coated roller, and discharging rubber-coated roller driving conveying belt is mobile.
9. microwave tunnel formula yellow meal worm according to claim 1 dries bulking equipment, it is characterized in that further including being fixed on room Wet-emitting blower on external wall, dehumidifying pipelines are connected to the hydrofuge fan housing at the top of wet-emitting blower air port and each microwave heating chamber, hydrofuge Fan housing sets narrow meshed moistureproof window with the top plate place of docking of microwave heating chamber.
10. microwave tunnel formula yellow meal worm according to claim 1 dries bulking equipment, it is characterized in that microwave heating channel Miniature webcam is installed on discharge end lateral wall.
CN201821000857.3U 2018-06-27 2018-06-27 Microwave tunnel formula yellow meal worm dries bulking equipment Active CN208398494U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821000857.3U CN208398494U (en) 2018-06-27 2018-06-27 Microwave tunnel formula yellow meal worm dries bulking equipment

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Application Number Priority Date Filing Date Title
CN201821000857.3U CN208398494U (en) 2018-06-27 2018-06-27 Microwave tunnel formula yellow meal worm dries bulking equipment

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020254027A1 (en) * 2019-06-19 2020-12-24 Lars Engel System and method for drying hemp

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020254027A1 (en) * 2019-06-19 2020-12-24 Lars Engel System and method for drying hemp

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