CN208394228U - Full-automatic continuous blank forming production line - Google Patents
Full-automatic continuous blank forming production line Download PDFInfo
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- CN208394228U CN208394228U CN201820974732.4U CN201820974732U CN208394228U CN 208394228 U CN208394228 U CN 208394228U CN 201820974732 U CN201820974732 U CN 201820974732U CN 208394228 U CN208394228 U CN 208394228U
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Abstract
The utility model provides a kind of full-automatic continuous blank forming production line, including grinding device, dry mixing device, wet mixing device, balling head, multiple U-shaped shaftless screw conveying pipelines and PLC intelligence control system, plurality of U-shaped shaftless screw conveying pipeline links together devices all on production line, and PLC intelligence control system then keeps being electrically connected and being controlled with grinding device, dry mixing device, wet mixing device, balling head and multiple U-shaped shaftless screw conveying pipelines.Compared with general batch blank forming production line, U-shaped no spiral conveying pipeline road and PLC intelligence control system are creatively introduced among production procedure by the utility model, realize the continuous operation of automatically controlled, frequency modulation, timing intelligence and blank forming, it successfully develops full-automatic continuous blank forming technology and industrialization production line, the steady production for the energy-saving vanadium-nitrogen alloy product of novel high-strength provides guarantee.
Description
Technical field
The utility model relates to blank forming production line more particularly to a kind of full-automatic continuous blank forming production lines.
Background technique
Currently, the green body production molding of VN alloy is generally using the side of traditional intermission type artificial control blank forming
Method needs from the outlet of equipment to move processed raw material manually when production during grinding, dry-mixed, wet mixing and balling-up
To the entrance of next equipment, and due to step separation when production, the semi-finished product quantity that each step generates cannot be controlled well
It makes and needs a large amount of time and manpower.Therefore a kind of continuously shaped production line of the green body of automation is needed to realize more stable
Production.
Summary of the invention
Purpose of the utility model is to solve disadvantages existing in the prior art, and propose a kind of full-automatic continuous
Blank forming production line.
The technical solution of the utility model is as follows:
A kind of full-automatic continuous blank forming production line, including grinding device, dry mixing device, wet mixing device, balling head,
Multiple U-shaped shaftless screw conveying pipelines and PLC intelligence control system.
The grinding device includes grinding entrance, grinding conveying device, the first raw material storage bin and grinding outlet.To
The grinding entrance of investment raw material is connected with the grinding conveying device, and the grinding conveying device is connected to described first
The bottom of raw material storage bin, the first raw material storage bin is exported equipped with the grinding.
The dry mixing device includes the first dry-mixed entrance, the second dry-mixed entrance, the second feed(raw material)inlet, the storage of the second raw material
Case, raw material dry mixing device and dry-mixed outlet.The first dry-mixed entrance and the second dry-mixed entrance are arranged at the original
The top of material dry mixing device is simultaneously in communication, passes through pipeline between second feed(raw material)inlet and the second raw material storage box and connects
It connects, the bottom of the second raw material storage box is connected with the described second dry-mixed entrance, and the bottom of the raw material dry mixing device is set
There is the dry-mixed outlet.
The wet mixing device includes wet mixing entrance, third feed(raw material)inlet, raw material wet mixing equipment and wet mixing outlet.It is described wet
It is mixed into mouth and side and in communication, the third feed(raw material)inlet of the raw material wet mixing equipment close to the dry mixing device is set
It is set to the raw material wet mixing equipment top center, is connected by pipeline with the raw material wet mixing equipment, the raw material
Side of the bottom of wet mixing equipment far from the dry mixing device is exported equipped with the wet mixing.
The balling head includes balling-up entrance, product balling-up equipment and balling-up outlet.The balling-up entrance setting exists
The top of the product balling-up equipment is simultaneously in communication, and the side of the product balling-up equipment is equipped with the balling-up on the lower and goes out
Mouthful.
The multiple U-shaped shaftless screw conveying pipeline includes the first U-shaped shaftless screw pipeline, the second U-shaped shaftless screw pipe
Road, the U-shaped shaftless screw pipeline of third, the 4th U-shaped shaftless screw pipeline and the 5th U-shaped shaftless screw pipeline.It is described to be ground
The direction of the described first dry-mixed entrance is exported to by described the according to from described grind mouthful between the first dry-mixed entrance
One U-shaped shaftless screw pipeline is connected, according to from described between the second raw material storage box and the second dry-mixed entrance
Two raw material storage boxes are connected to the direction of the described second dry-mixed entrance by the described second U-shaped shaftless screw pipeline, and described
According to from second feed(raw material)inlet to the second raw material storage box between two feed(raw material)inlets and the second raw material storage box
Direction be connected by the U-shaped shaftless screw pipeline of the third, it is described it is dry-mixed outlet the wet mixing entrance between according to from
The dry-mixed direction for exporting to the wet mixing entrance is connected by the described 4th U-shaped shaftless screw pipeline, and the wet mixing goes out
It is U-shaped shaftless by the described 5th according to the direction for exporting to the balling-up entrance from the wet mixing between mouth and the balling-up entrance
Spiral pipeline is connected.The grinding device, the dry mixing device, the wet mixing device and the balling head successively sequence
Arrangement.
The PLC intelligence control system be electrically connected at the grinding device, the dry mixing device, the wet mixing device,
The balling head and the multiple U-shaped shaftless screw conveying pipeline and the feed states information fed back respectively according to them
Their working frequency and working time are respectively controlled to send control signal.
Preferably, the grinding outlet, the dry-mixed outlet, wet mixing outlet, the first dry-mixed entrance, described wet
It is mixed into be equipped on mouth, the third feed(raw material)inlet and the balling-up entrance and is controlled and used by the PLC intelligence control system
To control raw material output and pass in and out the valve of time.
Preferably, the PLC intelligence control system is equipped with when accident occurs in process of production and automaticallys cut off the power and report
Alert emergent stopping module.
Preferably, the multiple U-shaped shaftless screw conveying pipeline is removably attachable to the grinding device, described respectively
Dry mixing device, the wet mixing device and the balling head, the feed inlet of each U-shaped shaftless screw conveying pipeline and institute
Stating discharge port is hickey or tubulose or funnelform socket interface.
Preferably, the angle of the multiple U-shaped shaftless screw conveying pipeline and horizontal plane is no more than 60 degree.
Preferably, the shape of the first raw material storage box and the second raw material storage box is top in shape.
Preferably, between the described first dry-mixed entrance and the second dry-mixed entrance and the first raw material storage box and
Center vertical line between the second raw material storage box respectively about the raw material dry mixing device is axisymmetricly distributed.
Compared with prior art, the utility model has the following beneficial effects:
The utility model is by grinding device, dry mixing device, wet mixing device and balling head according to the U-shaped nothing of process sequence
Axis spiral conveying pipeline road connects, and does not reveal, does not pollute in transmission process, conveying steady, high-efficient and easy cleaning.This
Outside, defeated to grinding device, dry mixing device, wet mixing device, balling head and U-shaped shaftless screw using PLC intelligence control system
Expects pipe road respectively controls the working frequency of equipment and time, so that entire blank forming production line realizes full-automation
Production is not needed to expend excessive manpower again and be carried to raw material, and each step cooperates, and raw material production quantity is real-time
Monitoring, can be avoided a certain step production excessively, and save the cost is the steady production of the energy-saving vanadium-nitrogen alloy product of novel high-strength
Provide guarantee.
Detailed description of the invention
Fig. 1 be the utility model proposes full-automatic continuous blank forming production line.
Specific embodiment
To make to have further understanding to the purpose of this utility model, construction, feature and its function, hereby cooperate embodiment
Detailed description are as follows.
Referring to Figure 1, the utility model provides a kind of full-automatic continuous blank forming production line, including grinding device 1, dry
Mixing device 2, wet mixing device 3, balling head 4, multiple U-shaped shaftless screw conveying pipelines 5 and PLC intelligence control system 6.
Grinding device 1 includes grinding entrance 11, grinding conveying device 12, the first raw material storage bin 13 and grinding outlet
14.Grinding entrance 11 to put into the first raw material is connected with grinding conveying device 12, and grinding conveying device 12 is connected to
One raw material storage bin 13, the raw material by the preliminary milled processed of grinding conveying device 12 are transported to the first raw material storage box 13
Temporarily storage, the bottom of the first raw material storage bin 13 are equipped with grinding outlet 14.
Dry mixing device 2 is deposited including the first dry-mixed entrance 21, the second dry-mixed entrance 22, the second feed(raw material)inlet 23, the second raw material
Storage tank 24, raw material dry mixing device 25 and dry-mixed outlet 26.First dry-mixed entrance 21 and the second dry-mixed entrance 22 are arranged at original
The top of material dry mixing device 25 is simultaneously in communication, passes through pipeline between the second feed(raw material)inlet 23 and the second raw material storage box 24 and connects
It connects, the second raw material is transported to the second raw material storage box 24 via the second feed(raw material)inlet 23 and temporarily saves, the second raw material storage box
24 bottom is connected with the second dry-mixed entrance 22, and the bottom of raw material dry mixing device 25 is equipped with dry-mixed outlet 26.
Wet mixing device 3 includes wet mixing entrance 31, third feed(raw material)inlet 32, raw material wet mixing equipment 33 and wet mixing outlet 34.
Raw material wet mixing equipment 33 is arranged in close to the side of dry mixing device 2 and in communication in wet mixing entrance 31, and third feed(raw material)inlet 32 is set
It is placed in 33 top center of raw material wet mixing equipment and is connected with raw material wet mixing equipment 33, so as to via third feed(raw material)inlet 32
The third raw material of investment can be sufficiently mixed with the semi-finished product to come from dry-mixed 26 conveying of outlet, and the bottom of raw material wet mixing equipment 33 is remote
Side from dry mixing device 2 is equipped with wet mixing outlet 34, is placed in bottom, convenient for conveying the product after wet mixing outward, reduces residual.
Balling head 4 includes balling-up entrance 41, product balling-up equipment 42 and balling-up outlet 43；The setting of balling-up entrance 41 exists
The top of product balling-up equipment 42 is simultaneously in communication, and the side of product balling-up equipment 42 is equipped with balling-up outlet 4 on the lower.Grinding dress
Setting 1, dry mixing device 2, wet mixing device 3 and balling head 4, successively sequence arranges.
Multiple U-shaped shaftless screw conveying pipelines 5 include the first U-shaped shaftless screw pipeline 51, the second U-shaped shaftless screw pipeline
52, the U-shaped shaftless screw pipeline 53 of third, the 4th U-shaped shaftless screw pipeline 54 and the 5th U-shaped shaftless screw pipeline 55.Grinding
Pass through the first U-shaped nothing according to from the direction of the 14 to the first dry-mixed entrance 21 of grinding outlet between outlet 14 and the first dry-mixed entrance 21
Axis spiral pipeline 51 is connected, according to from the second raw material storage box 24 between the second raw material storage box 24 and the second dry-mixed entrance 22
It is connected to the direction of the second dry-mixed entrance 22 by the second U-shaped shaftless screw pipeline 52, the second feed(raw material)inlet 23 and second is former
Expect to pass through the U-shaped shaftless screw of third according to from the direction of second feed(raw material)inlet the 23 to the second raw material storage box 24 between storage box 24
Pipeline 53 is connected, and passes through between dry-mixed outlet 26 and wet mixing entrance 31 according to from the direction of 26 to wet mixing entrance 31 of dry-mixed outlet
4th U-shaped shaftless screw pipeline 54 is connected, according to from wet mixing outlet 34 to balling-up between wet mixing outlet 34 and balling-up entrance 41
The direction of entrance 41 is connected by the 5th U-shaped shaftless screw pipeline 55；So, multiple U-shaped shaftless screw conveying pipelines 5
All devices of production line are linked together, realize quantity-produced target.Multiple U-shaped shaftless screw conveying pipelines 5 are removable
It is connected to grinding device 1, dry mixing device 2, wet mixing device 3 and balling head 4, each U-shaped shaftless screw conveying pipeline 5 with unloading
Interface be hickey or tubulose or funnelform socket interface, be easily installed and safeguard, while can also reduce
The leakage of raw material.The angle of multiple U-shaped shaftless screw conveying pipelines 5 and horizontal plane prevents raw material from conveying no more than 60 degree
In the process since the objective factors such as gravity lead to difficulty of transportation.
PLC intelligence control system 6 be electrically connected at grinding device 1, dry mixing device 2, wet mixing device 3, balling head 4 and
Multiple U-shaped shaftless screw conveying pipelines 5 and the feed states information fed back respectively according to them send control signal to it
Working frequency and working time be respectively controlled；Grinding outlet the 14, first dry-mixed entrance 21, the second dry-mixed entrance 22 with
And second raw material storage box 24 lower section on be equipped with by PLC intelligence control system 6 control and to control raw material output and
Pass in and out the valve 7 of time.In one embodiment, grinding device 1, dry mixing device 2, wet mixing device 3, balling head 4 and multiple U
Material position sensor and humidity sensor etc. are installed on type shaftless screw conveying pipeline 5 and are able to reflect production process Central Plains
The sensor of material state, and these sensor real-time monitoring production processes and by material position, material state such as humidity, mixed
Close the control that the information such as time are transferred to PLC intelligence control system 6 in a manner of wireless signal transmitting or using interlock circuit
In chip, by analog-to-digital conversion and carry out that series of computation obtains according to the ideal production status that sets in advance can be corresponding
The control signal of each equipment, send back again in the control circuit of each equipment with to them working time and frequency difference
It is controlled, and inlet amount is controlled by the Push And Release of each valve 7 of control.PLC intelligence control system 6 is equipped with and is producing
The emergent stopping module for automaticallyying cut off the power and alarming when accident occurs in the process.
The shape of first raw material storage box 13 and the second raw material storage box 24 is top in shape, and the funnel shaped of bottom is convenient for
Control the discharge of raw material.Between first dry-mixed entrance 21 and the second dry-mixed entrance 22 and the first raw material storage box 13 and second
Center vertical line between raw material storage box 24 respectively about raw material dry mixing device 25 is axisymmetricly distributed, therefore in dry-mixed link two
Kind raw material is easily toppled over and can be sufficiently mixed.
From the above mentioned, the utility model is suitable according to technique by grinding device, dry mixing device, wet mixing device and balling head
Sequence is connected with U-shaped shaftless screw conveying pipeline, do not reveal, do not pollute in transmission process, convey it is steady, high-efficient and easy
Cleaning.In addition, using PLC intelligence control system to grinding device, dry mixing device, wet mixing device, balling head and U-shaped shaftless
Spiral conveying pipeline road respectively controls the working frequency of equipment and time, realizes automatically controlled, frequency modulation, timing intelligence and green body
Molding continuous operation does not need to expend excessive manpower again so that entire blank forming production line realizes full-automatic production
Raw material is carried；And each step cooperates, raw material production quantity real time monitoring, can be avoided a certain step production
Excessively, save the cost, the steady production for the energy-saving vanadium-nitrogen alloy product of novel high-strength provide guarantee.
The utility model is described by above-mentioned related embodiment, however above-described embodiment is only to implement the utility model
Example.It must be noted that the embodiment disclosed is not limiting as the scope of the utility model.On the contrary, not departing from this
It is changed and retouched made by the spirit and scope of utility model, belongs to the scope of patent protection of the utility model.
Claims (7)
1. a kind of full-automatic continuous blank forming production line, characterized by comprising:
Grinding device, the grinding device include grinding entrance, grinding conveying device, the first raw material storage bin and are ground
Mouthful；The grinding entrance to put into raw material is connected with the grinding conveying device, and the grinding conveying device is connected to
The bottom of the first raw material storage bin, the first raw material storage bin is exported equipped with the grinding；
Dry mixing device, the dry mixing device include the first dry-mixed entrance, the second dry-mixed entrance, the second feed(raw material)inlet, the second raw material
Storage box, raw material dry mixing device and dry-mixed outlet；The first dry-mixed entrance and the second dry-mixed entrance are arranged at institute
The top of raw material dry mixing device and in communication is stated, passes through pipe between second feed(raw material)inlet and the second raw material storage box
Road connection, the bottom of the second raw material storage box are connected with the described second dry-mixed entrance, the bottom of the raw material dry mixing device
Portion is equipped with the dry-mixed outlet；
Wet mixing device, the wet mixing device include wet mixing entrance, third feed(raw material)inlet, raw material wet mixing equipment and wet mixing outlet；
Side and in communication, the third original of the raw material wet mixing equipment close to the dry mixing device is arranged in the wet mixing entrance
Material entrance is set to the raw material wet mixing equipment top center, is connected by pipeline with the raw material wet mixing equipment, institute
The bottom for stating raw material wet mixing equipment is exported far from the side of the dry mixing device equipped with the wet mixing；
Balling head, the balling head include balling-up entrance, product balling-up equipment and balling-up outlet；The balling-up entrance is set
It sets at the top of the product balling-up equipment and in communication, the side of the product balling-up equipment is equipped with the balling-up on the lower
Outlet；
Multiple U-shaped shaftless screw conveying pipelines, the multiple U-shaped shaftless screw conveying pipeline include the first U-shaped shaftless screw pipe
Road, the second U-shaped shaftless screw pipeline, the U-shaped shaftless screw pipeline of third, the 4th U-shaped shaftless screw pipeline and the 5th are U-shaped shaftless
Spiral pipeline；Between grinding outlet and the first dry-mixed entrance according to from the grinding export to described first it is dry-mixed enter
Mouthful direction be connected by the described first U-shaped shaftless screw pipeline, the second raw material storage box and it is described second it is dry-mixed enter
Pass through the described second U-shaped shaftless screw according to from the second raw material storage box to the direction of the described second dry-mixed entrance between mouthful
Pipeline is connected, according to from second feed(raw material)inlet to institute between second feed(raw material)inlet and the second raw material storage box
The direction for stating the second raw material storage box is connected by the U-shaped shaftless screw pipeline of the third, it is described it is dry-mixed outlet and it is described wet
It is mixed between mouth and passes through the described 4th U-shaped shaftless screw pipeline phase according to from the dry-mixed direction for exporting to the wet mixing entrance
Connection passes through between the wet mixing outlet and the balling-up entrance according to from the direction that the wet mixing exports to the balling-up entrance
The 5th U-shaped shaftless screw pipeline is connected；The grinding device, the dry mixing device, the wet mixing device and described
Balling head successively sequentially arranges；And
PLC intelligence control system, the PLC intelligence control system are electrically connected at the grinding device, the dry mixing device, institute
It states wet mixing device, the balling head and the multiple U-shaped shaftless screw conveying pipeline and is fed back respectively according to them
Feed states information is respectively controlled their working frequency and working time to send control signal.
2. full-automatic continuous blank forming production line as described in claim 1, it is characterised in that the grinding exports, is described dry
Mixed outlet, wet mixing outlet, the first dry-mixed entrance, the wet mixing entrance, the third feed(raw material)inlet and it is described at
It is equipped on ball entrance and is controlled and the valve to control raw material output and disengaging time by the PLC intelligence control system.
3. full-automatic continuous blank forming production line as described in claim 1, it is characterised in that the PLC intelligence control system
The emergent stopping module for automaticallyying cut off the power and alarming when occurring equipped with accident in process of production.
4. full-automatic continuous blank forming production line as described in claim 1, it is characterised in that the multiple U-shaped shaftless screw
Conveying pipeline is removably attachable to the grinding device, the dry mixing device, the wet mixing device and the balling head.
5. full-automatic continuous blank forming production line as described in claim 1, it is characterised in that the multiple U-shaped shaftless screw
The angle of conveying pipeline and horizontal plane is no more than 60 degree.
6. full-automatic continuous blank forming production line as described in claim 1, it is characterised in that the first raw material storage box
Shape with the second raw material storage box is top in shape.
7. blank forming production line as described in claim 1 full-automatic continuous, it is characterised in that the first dry-mixed entrance and
Respectively about institute between the second dry-mixed entrance and between the first raw material storage box and the second raw material storage box
The center vertical line for stating raw material dry mixing device is axisymmetricly distributed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820974732.4U CN208394228U (en) | 2018-06-25 | 2018-06-25 | Full-automatic continuous blank forming production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820974732.4U CN208394228U (en) | 2018-06-25 | 2018-06-25 | Full-automatic continuous blank forming production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208394228U true CN208394228U (en) | 2019-01-18 |
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ID=65133335
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820974732.4U Active CN208394228U (en) | 2018-06-25 | 2018-06-25 | Full-automatic continuous blank forming production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208394228U (en) |
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2018
- 2018-06-25 CN CN201820974732.4U patent/CN208394228U/en active Active
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