CN208383799U - Acoustic emission detection system - Google Patents

Acoustic emission detection system Download PDF

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Publication number
CN208383799U
CN208383799U CN201820789238.0U CN201820789238U CN208383799U CN 208383799 U CN208383799 U CN 208383799U CN 201820789238 U CN201820789238 U CN 201820789238U CN 208383799 U CN208383799 U CN 208383799U
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acoustic emission
wireless transmitter
signal
detection system
collector
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CN201820789238.0U
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杨俊强
黎天标
惠志全
李茂东
黄博伟
关甲芬
张振顶
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Guangzhou Special Pressure Equipment Inspection and Research Institute
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Guangzhou Special Pressure Equipment Inspection and Research Institute
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Abstract

The utility model relates to a kind of acoustic emission detection systems, comprising: acoustic emission sensor;Collector;First Wireless Transmitter;Second Wireless Transmitter and locator.Above-mentioned acoustic emission detection system is when in use, acoustic emission sensor is arranged in the acoustic emission signal on testee to detect testee, then acoustic emission signal is transmitted to collector, collector transmits a signal to the first Wireless Transmitter being closer, positional parameter is transferred to by remote second Wireless Transmitter by the first Wireless Transmitter again later, data are transmitted to locator again by the second Wireless Transmitter, and locator can position in real time emission source according to positional parameter.Above-mentioned acoustic emission detection system, which by wireless connection between collector and locator can efficiently solve acoustic emission detection system and require a great deal of time, arranges the problem of cable and detection field are limited to some large scale equipments and complex environment with manpower.

Description

Acoustic emission detection system
Technical field
The utility model relates to acoustic emission fields, more particularly to a kind of acoustic emission detection system.
Background technique
Traditional acoustic emission detection system has several to dozens of sense channels, and each channel generally comprises sensor, adopts Storage, instrument host and computer.Probe needs to be no more than with the connection of collector 2 meters of signal wire, and collector and instrument The signal transmission of host is needed using cable.Detection for large scale equipment, generally requires tens channels, and each channel is equal The signal cable of hundreds of meters of length is needed, therefore there are following drawbacks: one, increasing workload.Large scale equipment is detected, often It is secondary to require to transport a large amount of signal cable to scene, and arrangement signal cable requires a great deal of time and manpower, greatly The workload of detection is increased greatly.Two, increase risk.Part detection job site environment is complicated, and tens bars cables are wrong Comprehensive complexity, needs personnel by climbing, overlap joint, brings certain risk to detection work.Three, detection field is limited.It is right In some large scale equipments and complex environment, for example, amusement facility ferris wheel, roller-coaster, high steep open slope, overpass, big The type water power library field Ba Deng, due to being routed more difficult or can not be routed, so that acoustic emission detection work can not be carried out.
Summary of the invention
Based on this, it is necessary to provide a kind of acoustic emission detection system, need to spend greatly to solve acoustic emission detection system The problem of time of amount and manpower arrangement cable and detection field are limited to some large scale equipments and complex environment.
Its technical solution is as follows:
A kind of acoustic emission detection system, comprising: acoustic emission sensor;Collector, the collector include sending out with the sound Penetrate the Signal Processing Element of sensor communication connection and the wireless receiving and dispatching element with Signal Processing Element communication connection;The One Wireless Transmitter, first Wireless Transmitter and the wireless receiving and dispatching element are wirelessly connected;Second Wireless Transmitter, it is described Second Wireless Transmitter and first Wireless Transmitter are wirelessly connected;And locator, the locator are wireless with described second Transmitter communication connection.
When in use, acoustic emission sensor is arranged on testee to detect measured object above-mentioned acoustic emission detection system The acoustic emission signal of body, is then transmitted to collector for acoustic emission signal, and Signal Processing Element will obtain after Acoustic emission signal processing To positional parameter, positional parameter is transferred to the first Wireless Transmitter being closer by wireless receiving and dispatching element, later again by the Positional parameter is transferred to remote second Wireless Transmitter by one Wireless Transmitter, and data are transmitted to by the second Wireless Transmitter again Locator, locator can position in real time emission source according to positional parameter.Above-mentioned acoustic emission detection system is by adopting Wireless connection between storage and locator can efficiently solve acoustic emission detection system and require a great deal of time and people The problem of power arrangement cable and detection field are limited to some large scale equipments and complex environment.
Further, the collector further include with the acoustic emission sensor communication connection signal condition element and The modulus transition element being connect with the signal condition element communication, the modulus transition element also with the Signal Processing Element Communication connection.
Further, the signal condition element includes the signal amplification member with acoustic emission sensor communication connection Part and with the signal amplification component communication connection signal filter element, the signal filter element also with the signal tune Manage element communication connection.
Further, the collector further includes the data conversion with Signal Processing Element communication connection, institute Data conversion is stated also to connect with the wireless receiving and dispatching element communication.
Further, the acoustic emission detection system further includes synchronous element, the acoustic emission sensor and described is adopted Storage equal at least two, and at least two acoustic emission sensors and at least two collectors are electrical correspondingly It connects, the Signal Processing Element at least two collectors is communicated to connect with the synchronous element.
Further, the synchronous element is GPS time service element.
Further, the acoustic emission detection system further includes and the wireless receipts at least two collectors The third Wireless Transmitter that element is wirelessly connected is sent out, the third Wireless Transmitter also wirelessly connects with first Wireless Transmitter It connects.
Further, the acoustic emission detection system further includes battery case, and the battery case includes and the collector The savings battery of electric connection and the Wireless charging coil being electrically connected with the savings battery.
Further, the collector further includes magnetic shell, and the Signal Processing Element is set to the magnetic shell Interior, the wireless receiving and dispatching element is set on the magnetic shell.
Further, the peak signal transmission range between first Wireless Transmitter and second Wireless Transmitter For 10 kms.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of acoustic emission detection system described in the utility model embodiment;
Fig. 2 is the structural schematic diagram of the collector of system described in the utility model embodiment;
Fig. 3 is the structural schematic diagram of acoustic emission detection system described in the utility model embodiment.
Description of symbols:
100, acoustic emission sensor, 200, collector, 210, Signal Processing Element, 220, wireless receiving and dispatching element, 230, letter Number conditioning element, 240, modulus transition element, 250, data conversion, 260, signal amplification component, 270, signal filtering member Part, the 300, first Wireless Transmitter, the 400, second Wireless Transmitter, 500, locator, 600, synchronous element, 700, third is wireless Transmitter.
Specific embodiment
It is below in conjunction with attached drawing and specifically real for the purpose of this utility model, technical solution and advantage is more clearly understood Mode is applied, the utility model is described in further detail.It should be understood that the specific embodiments described herein Only to explain the utility model, the protection scope of the utility model is not limited.
It should be noted that it can directly on the other element when element is referred to as " being fixed on " another element Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to To another element or it may be simultaneously present centering elements.Term as used herein " vertical ", " horizontal ", " left side ", " right side " and similar statement for illustrative purposes only, are not meant to be the only embodiment.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term " and or " used herein includes one or more Any and all combinations of relevant listed item.
" first " described in the utility model, " second " do not represent specific quantity and sequence, are only used for title It distinguishes.
As shown in Figs. 1-2, a kind of acoustic emission detection system described in an embodiment, comprising: acoustic emission sensor 100 is adopted Storage 200, the first Wireless Transmitter 300, the second Wireless Transmitter 400 and locator 500.Acoustic emission sensor 100 is for visiting Acoustic emission signal is surveyed, collector 200 is for acquiring acoustic emission signal, the first Wireless Transmitter 300 and the second Wireless Transmitter 400 For acoustic emission signal to be transmitted to locator 500 from collector 200, locator 500 is used to send out sound according to acoustic emission signal The source of penetrating is positioned.
Optionally, collector 200 include with acoustic emission sensor 100 communicate to connect Signal Processing Element 210 and with letter The wireless receiving and dispatching element 220 that number processing element 210 communicates to connect;First Wireless Transmitter 300 and wireless receiving and dispatching element 220 are wireless Connection;Second Wireless Transmitter 400 and the first Wireless Transmitter 300 are wirelessly connected;Locator 500 and the second Wireless Transmitter 400 communication connections.
Signal Processing Element 210 is FPGA (Field-Programmable Gate in one of the embodiments, Array, field programmable gate array) chip, wireless receiving and dispatching element 220 is Wi-Fi antenna, the first Wireless Transmitter 300 and the Two Wireless Transmitters 400 are interchanger, and locator 500 is the computers such as computer or mobile terminal.When from voice sending sensor When the acoustic emission signal of device 100 inputs to collector 200 by signal wire, Signal Processing Element 210 judges the sound of input signal Amplitude size is answered, and the response amplitude of signal is compared with the threshold value of setting, when the response amplitude of input signal is greater than When threshold value, input signal is acquired by wireless sound emission collector 200, and collected signal is passed by wireless receiving and dispatching element 220 Transport to the first Wireless Transmitter 300;First Wireless Transmitter 300 transfers data to the second Wireless Transmitter 400 again;Second nothing Line transmitter 400 passes data to locator 500 by cable;Locator 500 handles data, finally to sound emission Source positioning.
Wherein, threshold value is set as the main controllable factors of system sensitivity.Threshold value is lower, the information detected It is more, but it is also more to may interfere with signal, therefore, it is necessary to compromise selection is done between sensitivity and interference, the door in an embodiment Limit value is 35dB~55dB.
Further, collector 200 further include with acoustic emission sensor 100 communicate to connect signal condition element 230 and The modulus transition element 240 communicated to connect with signal condition element 230, modulus transition element are also logical with Signal Processing Element 210 Letter connection.Signal condition element 230 is used to input to the analog signal conversion of collector 200 by acoustic emission sensor 100 For the acceptable analog signal of modulus transition element 240, modulus transition element 240 is used to convert the analog signal being received For the digital signal handled convenient for Signal Processing Element 210.
Further, collector 200 further include with acoustic emission sensor 100 communicate to connect signal amplification component 260, And with signal amplification component 260 communicate to connect signal filter element 270, signal filter element 270 also with signal condition element 230 communication connections.In practical applications, the acoustic emission signal that acoustic emission sensor 100 is detected is all fainter, passes through signal Amplifier element 260 can effectively amplify acoustic emission signal, facilitate processing.Since acoustic emission sensor 100 is in detection sound Interference signal can be detected while emitting signal, these interference signals can have an impact the positioning of occurring source, pass through signal Filter element 270 can effectively filter out interference signal, improve the accuracy of positioning occurring source.
Further, collector 200 further includes the data conversion 250 communicated to connect with Signal Processing Element 210, Data conversion 250 is also communicated to connect with wireless receiving and dispatching element 220.Specifically, data conversion 250 includes ARM processing Device and Ethernet data converter, arm processor is for converting digital signals into the format that Ethernet can identify, Ethernet Data converter is used to that the acceptable signal of wireless receiving and dispatching element 220 will to be converted to by the signal of arm processor processing.
When in use, acoustic emission sensor 100 is arranged on testee to detect quilt above-mentioned acoustic emission detection system The acoustic emission signal for surveying object, is then transmitted to collector 200 for acoustic emission signal, Signal Processing Element 210 believes sound emission Number processing after obtain positional parameter, positional parameter is transferred to the first Wireless Transmitter being closer by wireless receiving and dispatching element 220 300, positional parameter is transferred to by remote second Wireless Transmitter 400 by the first Wireless Transmitter 300 again later, second Data are transmitted to locator 500 again by Wireless Transmitter 400, and locator 500 can carry out emission source according to positional parameter real-time Positioning.Above-mentioned acoustic emission detection system can be efficiently solved by the wireless connection between collector 200 and locator 500 Acoustic emission detection system, which requires a great deal of time, arranges that cable and detection field are limited to some large sizes and set with manpower The problem of standby and complex environment.
Please continue to refer to Fig. 3, as the further improvement of above-described embodiment, acoustic emission detection system further includes synchronous element 600, acoustic emission sensor 100 and collector 200 equal at least two, and at least two acoustic emission sensors 100 and at least two A collector 200 is electrically connected correspondingly, the Signal Processing Element 210 at least two collectors 200 with synchronous member Part 600 communicates to connect.
Optionally, synchronous element 600 is GPS time service element or synchronizer.In one embodiment, synchronous element 600 is GPS Time service element, collector 200 receive GPS satellite time calibration clock by GPS time service element, to realize at least two acquisitions Time synchronization between device 200, to realize the function of positioning using TDOA by the time difference for obtaining 200 signal of different acquisition device.
Further, acoustic emission detection system further includes and the wireless receiving and dispatching element 220 at least two collectors 200 The third Wireless Transmitter 700 of wireless connection, third Wireless Transmitter 700 are also wirelessly connected with the first Wireless Transmitter 300.It can Selection of land, third Wireless Transmitter 700 are also interchanger.Specifically, the first Wireless Transmitter 300 and the second Wireless Transmitter 400 It is single node access switch, third Wireless Transmitter 700 is multinode access switch.Single node access switch is high Fast data acquisition base station cooperates collector 200 and locator 500, can erect wireless data acquisition network, can be used as The data receiver of data acquisition also can be used as the data sending terminal of data acquisition.Multinode access switch can It is responsible for the multiple collectors 200 of management.
In one embodiment, the transmission path of acoustic emission signal data is as follows:
1, the received sound emission data of acoustic emission sensor 100 are transferred to collector 200 by signal wire;2, collector 200 are acquired and handle to sound emission data according to the condition that locator 500 is arranged and are transferred to third Wireless Transmitter 700;3, third Wireless Transmitter 700 is by data re-transmission to the first Wireless Transmitter 300 of closer distance;4, the first wireless biography Defeated device 300 is transferred data to again with its distance farthest up to the second Wireless Transmitter 400 of 10 kms;5, the second Wireless Transmitter 400 pass data to locator 500 by cable;6, locator 500 handles data, finally fixed to acoustic emission source Position.
Acoustic emission detection system further includes battery case in one of the embodiments, and battery case includes and 200 electricity of collector Property connection savings battery and with savings battery be electrically connected Wireless charging coil.Wireless charging coil can pass through electromagnetism Wave is connect with wireless transmission coil, to realize wireless charging.
In another embodiment, collector 200 further includes magnetic shell, and Signal Processing Element 210 is set to outside magnetism In shell, wireless receiving and dispatching element 220 is set on magnetic shell.In this way, can be inhaled by magnetic device when installing collector 200 It is attached in measurand, facilitates installation.
Further, it is additionally provided with heat release hole on magnetic shell, radiates convenient for collector 200, collector 200 is avoided to operate When the high temperature interference signal that generates.
Further, the shell of acoustic emission sensor 100 includes smooth stationary plane, and smooth stationary plane is to be measured for being set to On object.In this way, can to avoid acoustic emission sensor 100 due to install it is unstable caused by position error.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited In contradiction, all should be considered as described in this specification.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed, But it cannot be understood as the limitations to utility model patent range.It should be pointed out that for the common skill of this field For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to The protection scope of the utility model.Therefore, the scope of protection shall be subject to the appended claims for the utility model patent.

Claims (10)

1. a kind of acoustic emission detection system characterized by comprising
Acoustic emission sensor;
Collector, the collector include with the acoustic emission sensor communication connection Signal Processing Element and with the letter The wireless receiving and dispatching element of number processing element communication connection;
First Wireless Transmitter, first Wireless Transmitter and the wireless receiving and dispatching element are wirelessly connected;
Second Wireless Transmitter, second Wireless Transmitter and first Wireless Transmitter are wirelessly connected;And
Locator, the locator and second Wireless Transmitter communicate to connect.
2. acoustic emission detection system according to claim 1, which is characterized in that the collector further includes sending out with the sound The modulus transition element penetrating the signal condition element of sensor communication connection and being connect with the signal condition element communication, institute Modulus transition element is stated also to communicate to connect with the Signal Processing Element.
3. acoustic emission detection system according to claim 2, which is characterized in that the collector further includes sending out with the sound Penetrate the signal amplification component of sensor communication connection and the signal filter element with signal amplification component communication connection, institute Signal filter element is stated also to connect with the signal condition element communication.
4. acoustic emission detection system according to claim 3, which is characterized in that the collector further includes and the signal The data conversion of processing element communication connection, the data conversion are also connect with the wireless receiving and dispatching element communication.
5. acoustic emission detection system according to claim 1-4, which is characterized in that it further include synchronous element, institute State acoustic emission sensor and the collector equal at least two, and at least two acoustic emission sensors and at least two institutes Collector is stated to be electrically connected correspondingly, the Signal Processing Element at least two collectors with it is described synchronous Element communication connection.
6. acoustic emission detection system according to claim 5, which is characterized in that the synchronous element is GPS time service element.
7. acoustic emission detection system according to claim 6, which is characterized in that further include and at least two collectors On the wireless receiving and dispatching element be wirelessly connected third Wireless Transmitter, the third Wireless Transmitter also with first nothing Line transmitter is wirelessly connected.
8. acoustic emission detection system according to claim 1-4, which is characterized in that it further include battery case, it is described Battery case includes the savings battery being electrically connected with the collector and the wireless charging electric wire with the savings battery electric connection Circle.
9. acoustic emission detection system according to claim 1-4, which is characterized in that the collector further includes magnetic Property shell, the Signal Processing Element is set in the magnetic shell, and the wireless receiving and dispatching element is set to described magnetic outer On shell.
10. acoustic emission detection system according to claim 1-4, which is characterized in that first wireless transmission Peak signal transmission range between device and second Wireless Transmitter is 10 kms.
CN201820789238.0U 2018-05-24 2018-05-24 Acoustic emission detection system Active CN208383799U (en)

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Application Number Priority Date Filing Date Title
CN201820789238.0U CN208383799U (en) 2018-05-24 2018-05-24 Acoustic emission detection system

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Application Number Priority Date Filing Date Title
CN201820789238.0U CN208383799U (en) 2018-05-24 2018-05-24 Acoustic emission detection system

Publications (1)

Publication Number Publication Date
CN208383799U true CN208383799U (en) 2019-01-15

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Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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