CN208379031U - A kind of Novel profile oxidation treatment device - Google Patents
A kind of Novel profile oxidation treatment device Download PDFInfo
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- CN208379031U CN208379031U CN201820842726.3U CN201820842726U CN208379031U CN 208379031 U CN208379031 U CN 208379031U CN 201820842726 U CN201820842726 U CN 201820842726U CN 208379031 U CN208379031 U CN 208379031U
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- oxidation treatment
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- novel profile
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Abstract
The utility model relates to profile oxidation treatment device technical field more particularly to a kind of Novel profile oxidation treatment devices；Including guide rail, descaling bath, the first alkaline bath, the first rinsing bowl, oxidation trough, the second alkaline bath and the second rinsing bowl being set gradually from left to right below the guide rail, multiple position sensors are from left to right equipped on the guide rail, the walking hoisting mechanism for lifting profile is additionally provided on the guide rail, the walking hoisting mechanism is slidably connected with the guide rail, the walking hoisting mechanism is equipped with position baffle, each position sensor is electrically connected with the controller, and the driving motor and lifting motor of the controller and the walking hoisting mechanism are electrically connected.Novel profile oxidation treatment device disclosed in the utility model can be realized the accurate lifting positioning of aluminum profile, avoid manually-operated fault, while mitigating labor intensity, realize the automation of aluminum profile oxidation process by the way that position sensor is arranged.
Description
Technical field
The utility model relates to profile oxidation treatment device technical fields more particularly to a kind of Novel profile oxidation processes to set
It is standby.
Background technique
Currently, aluminum profile before painting can provide anodized, which is enhanced to not
The environment of benefit and the corrosion stability of filiform corrosion.Wherein, anode oxidation process provides pond, and pond constitutes so-called electroplating bath, plating
Slot includes the solution of the concentrated vitriol based on~200g/l, and cathode is laterally immersed in the solution.Batch that must be oxidized anodically
It measures profile and constitutes anode.And connecting the negative signal of DC power generation machine with cathode and positive signal is connect with anode
Apply potential difference to the two electrodes.In this case, the surface oxidation process for the aluminium that triggering is immersed in pond, the process produce
Hard and fine and close layer has been given birth to prevent it not by the infringement of environmental factor.Experiments have shown that the concentration of oxidation quality and sulfuric acid
There is very big relationship, in order to guarantee the appropriate of this electroplating processes and individually special conductivity, disadvantage is from the time
Loss, sizable manpower, manipulation and its own storage of the different phase to material to be processed in process.It can in order to obtain
Received yield, anodized station further includes usual considerable entire length, to hinder in coating apparatus
Direct integration.
Therefore, to solve the above-mentioned problems, it is badly in need of inventing a kind of new Novel profile oxidation treatment device.
Summary of the invention
The purpose of this utility model is that: a kind of Novel profile oxidation treatment device is provided, the oxidation matter of aluminum profile is solved
Amount problem.
The utility model provides following proposal:
A kind of Novel profile oxidation treatment device, including the guide rail being installed in rack, below the guide rail from left to right
It is successively arranged the descaling bath being installed in the rack, the first alkaline bath, the first rinsing bowl, oxidation trough, the second alkaline bath and
Two rinsing bowls are from left to right equipped with multiple position sensors, each position sensor and the descaling bath, institute on the guide rail
State the first alkaline bath, first rinsing bowl, the oxidation trough, second alkaline bath and the second washing groove location one by one
It is correspondingly arranged, the walking hoisting mechanism for lifting profile is additionally provided on the guide rail, the walking hoisting mechanism is led with described
Rail is slidably connected, and the walking hoisting mechanism is equipped with position baffle, and each position sensor is electrically connected with the controller, institute
The driving motor and lifting motor for stating controller and the walking hoisting mechanism are electrically connected.
Preferably, the oxidation trough is equipped with sulfuric acid concentration sensor and sulfuric acid replenishment pump, the sulfuric acid concentration sensor
It is electrically connected respectively with the controller with the sulfuric acid replenishment pump.
Preferably, the descaling bath, first alkaline bath, first rinsing bowl, second alkaline bath and described
Aeration mechanism is equipped on second rinsing bowl.
Preferably, the aeration mechanism is electrically connected with the controller.
Preferably, the Novel profile oxidation treatment device further includes timer, the timer and the controller
Electrical connection.
Preferably, the aeration mechanism is electrically connected by timer with the controller.
Preferably, the lifting motor is DC servo motor, any in AC servo motor.
Preferably, the driving motor is DC servo motor, any in AC servo motor.
Preferably, the oxidation trough is adopted made of plastic.
Preferably, the controller uses MCU chip.
The utility model generate the utility model has the advantages that
1, Novel profile oxidation treatment device disclosed in the utility model, the guide rail lower section are set gradually from left to right
Descaling bath, the first alkaline bath, the first rinsing bowl, oxidation trough, the second alkaline bath and the second rinsing bowl, on the guide rail from a left side to
The right side is equipped with multiple position sensors, each position sensor and the descaling bath, first alkaline bath, first washing
Slot, the oxidation trough, second alkaline bath and the second washing groove location are arranged in a one-to-one correspondence, and are additionally provided on the guide rail
For lifting the walking hoisting mechanism of profile, the walking hoisting mechanism is slidably connected with the guide rail, the walking hoisting machine
Structure is equipped with position baffle, and each position sensor is electrically connected with the controller, the controller and the walking hoisting machine
The driving motor and lifting motor of structure are electrically connected；By the way that position sensor is arranged, the accurate lifting of aluminum profile can be realized
Positioning avoids manually-operated fault, while mitigating labor intensity, realizes the automation of aluminum profile oxidation process；
2, the oxidation trough is equipped with sulfuric acid concentration sensor and sulfuric acid replenishment pump, the sulfuric acid concentration sensor and described
Sulfuric acid replenishment pump is electrically connected with the controller respectively；It, can be accurate by setting sulfuric acid concentration sensor and sulfuric acid replenishment pump
The concentration for controlling sulfuric acid, guarantees the oxidation quality of aluminum profile, provides reliable guarantee for later period paint spraying, guarantees and then guarantees
The final product quality of profile.
3, the descaling bath, first alkaline bath, first rinsing bowl, second alkaline bath and second water
Aeration mechanism is equipped in washing trough；It is aerated mechanism by setting, the cleaning quality before capable of guaranteeing oxidation processes reaches at oxidation
The cleannes requirement of reason；
4, the Novel profile oxidation treatment device further includes timer, and the timer is electrically connected with the controller
It connects；By the way that timer is arranged, the timing labor intensity of worker is alleviated, the degree of automation is improved.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the Novel profile oxidation treatment device of the utility model；
Fig. 2 is the electrical diagram of the Novel profile oxidation treatment device of the utility model.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described
Embodiment is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, originally
Field those of ordinary skill every other embodiment obtained without making creative work belongs to practical
Novel protected range.
It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " the
One ", " second ", " third " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
The concrete meaning of language in the present invention.
Referring to figure 1 and figure 2, a kind of Novel profile oxidation treatment device, including the guide rail 1 being installed in rack, institute
State from left to right be successively arranged below guide rail the descaling bath 2 being installed in the rack, the first alkaline bath 3, the first rinsing bowl 4,
Oxidation trough 5, the second alkaline bath 6 and the second rinsing bowl 7 are from left to right equipped with multiple position sensors 8 on the guide rail, rack
Structure non-well-known technique is not indicated in figure, is not repeated herein；Each position sensor and the descaling bath, described first
Alkaline bath, first rinsing bowl, the oxidation trough, second alkaline bath and the second washing groove location one-to-one correspondence are set
It sets, the walking hoisting mechanism 9 for lifting profile is additionally provided on the guide rail, the walking hoisting mechanism and the guide rail slide
Connection, the walking hoisting mechanism are equipped with position baffle 10, and each position sensor is electrically connected with the controller, the control
The driving motor and lifting motor of device processed and the walking hoisting mechanism are electrically connected.The oxidation trough is equipped with sulfuric acid concentration
Sensor 11 and sulfuric acid replenishment pump 12, the sulfuric acid concentration sensor and the sulfuric acid replenishment pump are electrically connected with the controller respectively
It connects.On the descaling bath, first alkaline bath, first rinsing bowl, second alkaline bath and second rinsing bowl
It is equipped with aeration mechanism 13.The aeration mechanism is electrically connected with the controller.The Novel profile oxidation treatment device is also
Including timer, the timer is electrically connected with the controller.The aeration mechanism passes through timer and controller electricity
Connection.The lifting motor is AC servo motor.The driving motor is stepper motor.The oxidation trough uses plastics system
At.The controller is MCU, using the MCU of the model SS60-25 of Siemens Company's production.
Novel profile oxidation treatment device described in the present embodiment, the pickling that the guide rail lower section is set gradually from left to right
Slot, the first alkaline bath, the first rinsing bowl, oxidation trough, the second alkaline bath and the second rinsing bowl are from left to right equipped on the guide rail
Multiple position sensors, each position sensor and the descaling bath, first alkaline bath, first rinsing bowl, institute
It states oxidation trough, second alkaline bath and the second washing groove location to be arranged in a one-to-one correspondence, is additionally provided with and is used on the guide rail
The walking hoisting mechanism of profile is lifted, the walking hoisting mechanism is slidably connected with the guide rail, on the walking hoisting mechanism
Equipped with position baffle, each position sensor is electrically connected with the controller, the controller and the walking hoisting mechanism
Driving motor and lifting motor are electrically connected；By the way that position sensor is arranged, the accurate lifting that can be realized aluminum profile is positioned,
Manually-operated fault is avoided, while mitigating labor intensity, realizes the automation of aluminum profile oxidation process；
Novel profile oxidation treatment device described in the present embodiment, the oxidation trough are equipped with sulfuric acid concentration sensor and sulphur
Sour replenishment pump, the sulfuric acid concentration sensor and the sulfuric acid replenishment pump are electrically connected with the controller respectively；By the way that sulphur is arranged
Acid concentration sensor and sulfuric acid replenishment pump can accurately control the concentration of sulfuric acid, guarantee the oxidation quality of aluminum profile, spray for the later period
Paint operation provides reliable guarantee, guarantees and then guarantee the final product quality of profile.
Novel profile oxidation treatment device described in the present embodiment, the descaling bath, first alkaline bath, described first
Aeration mechanism is equipped on rinsing bowl, second alkaline bath and second rinsing bowl；Mechanism, Neng Goubao are aerated by setting
Cleaning quality before demonstrate,proving oxidation processes reaches the cleannes requirement of oxidation processes；
Novel profile oxidation treatment device described in the present embodiment, the Novel profile oxidation treatment device further include fixed
When device, the timer is electrically connected with the controller；By the way that timer is arranged, the timing labor intensity of worker is alleviated, is mentioned
High the degree of automation.
The course of work of Novel profile oxidation treatment device described in the present embodiment are as follows: by the walking hoisting mechanism by type
Material is lifted, and is moved by guide rail described in driving motor drives edge, when the position baffle being disposed thereon and position
Sensor position stops at designated position walking hoisting mechanism described when corresponding to, and the profile is gone up and down, and declines first
Enter the descaling bath, removes the greasy dirt of Surface of profile；Next passes sequentially through the first alkaline bath, the first rinsing bowl, oxidation trough, second
Alkaline bath and the second rinsing bowl；When oxidation trough carries out oxidation processes, the oxidation trough is equipped with sulfuric acid concentration sensor and sulphur
Sour replenishment pump, the sulfuric acid concentration sensor and the sulfuric acid replenishment pump are electrically connected with the controller respectively；By the way that sulphur is arranged
Acid concentration sensor and sulfuric acid replenishment pump can accurately control the concentration of sulfuric acid, guarantee the oxidation quality of aluminum profile, spray for the later period
Paint operation provides reliable guarantee, guarantees and then guarantee the final product quality of profile.
Novel profile oxidation treatment device described in the present embodiment, the aeration mechanism, which refers to, can be realized aeration performance
Equipment generally includes air pump and aeration tube, although novel aerator emerges one after another, but current 2 classes that still can be divided into: the
1 kind is to generate the method that oxygen is transmitted water inlet solution by air bubble using the porous diffusion tip or air nozzle of submerged, also known as
Jet-flow aeration and air blower aerating system are called, the 2nd kind is to promote the oxygen in atmosphere to be dissolved in water using mechanical means stirring-up sewage
Method, appellation mechanical aeration system micro-pore aeration, be aerated diffusion tip layout and aerating system adjusting these be all energy-efficient
Effective measures.
Novel profile oxidation treatment device described in the present embodiment, the walking hoisting mechanism is also known as overhead traveling crane, bridge-type rises
Heavy-duty machine；It is a kind of crane span structure type crane that gantry is run on aerial conveyor.The gantry edge of bridge crane is laid on two sides height
Track on frame is longitudinally running, and trolley is laterally run along the track being laid on gantry, constitutes the working range of a rectangle,
The space handling material below gantry can be made full use of, not by the obstruction of ground installation.Bridge crane is widely applied
Outer warehouse, workshop, harbour and outdoor yard etc. indoors.Bridge crane can be divided into ordinary bridge crane, simple fine strain of millet
Dedicated three kinds of bridge crane with metallurgy of bridge crane.Ordinary bridge crane generally by trolley, gantry operating mechanism,
Gantry metal structure composition.Trolley is made of lifting mechanism, wheeling mechanism and trolley frame three parts again.Lifting mechanism
Including motor, brake, retarder, reel and pulley blocks.Motor drives spool turns, makes wirerope by retarder
It is put down around coiling or from reel, to go up and down weight.Trolley frame is rest and the installation portions such as lifting mechanism and wheeling mechanism
The rack of part, usually welding structure.The driving method of crane travel mechanism can be divided into two major classes: one kind is centralized driving,
The adhesion wheel on long transmission shaft driving both sides is driven with a motor；It is another kind of for respectively drive, i.e. the active vehicle on both sides
Take turns each motor drive.Medium and small bridge crane relatively mostly uses brake, retarder and motor unit integrator
" three-in-one " driving method, the ordinary bridge crane of big elevating capacity is to be easily installed and adjust, and driving device is frequently with ten thousand
To shaft coupling.Crane travel mechanism is generally only commonly used if lifting capacity is very big with four actives and driven wheel and increases wheel
Method reduce wheel load.When wheel is more than four, it is necessary to use articulated balance bicycle frame device, make the uniform load of crane
Ground is distributed on each wheel.The metal structure of gantry is made of main fine strain of millet and end fine strain of millet, is divided into single main fine strain of millet gantry and double two classes of fine strain of millet gantry.
End fine strain of millet of single main fine strain of millet gantry by single main fine strain of millet and positioned at span both sides forms, and double fine strain of millet gantries are made of two main fine strains of millet and end fine strain of millet.It is main
Fine strain of millet and end fine strain of millet rigid connection, end fine strain of millet both ends are equipped with wheel, to support gantry in overhead upper operation.It is welded with track on main fine strain of millet, supplies
Trolley operation.The structure type of the main fine strain of millet of gantry is more to have box structure, fort truss structure and vierendeel truss than more typical
Structure.It is several that box structure can be divided into the double fine strains of millet of right path box-shaped, inclined rail box-shaped double fine strain of millet, the inclined main fine strains of millet of rail box-shaped list etc. again.Right path box-shaped
Double fine strains of millet are a kind of citation forms being widely used, and main fine strain of millet is made of the vertical web of upper and lower flange plate and two sides, trolley rail cloth
It sets on the center line of top flange plate, its structure is simple, and easily manufactured, suitable for producing by batch, but it is larger to be self-possessed.Inclined rail box-shaped
All by upper and lower flange plate and the major-minor web of uniform thickness does not form in the section of double fine strains of millet and the inclined main fine strain of millet of rail box-shaped list, trolley rail cloth
It sets above main web, the intracorporal short stiffener of case can save, wherein the inclined main fine strain of millet of rail box-shaped list is by a wide width wing edge box-shaped
Main fine strain of millet replaces two main fine strains of millet, is self-possessed smaller, but manufactures more complex.Four truss structures are combined into enclosed type by four plate plane truss
Space structure is generally covered with away platen on upper horizontal truss surface, and from heavy and light, rigidity is big, but compared with other structures, shape ruler
Very little big, manufacture is more complex, and fatigue strength is lower, less production.Open-web truss structure is similar to the inclined main fine strain of millet of rail box-shaped, by four steel
Board group is cut into perhaps on remaining three pieces steel plate according to design requirement in addition to main web is the I-shaped fine strain of millet of real abdomen at an enclosed construction
Multiwindow forms a vierendeel truss without brace, is covered with away platen, crane travel mechanism on upper and lower horizontal truss surface
And electrical equipment is self-possessed lighter, overall stiffness is big, this is in a kind of pattern that China is relatively broad use inside gantry.
Ordinary bridge crane mainly using being driven by electricity, usually manipulates in drivers' cab, also there is far distance control.Lifting capacity can
Up to 500 tons, span is up to 60 meters.Simple bridge type crane is also known as fine strain of millet formula crane, structure composition and common overhead traveling crane
Machine is similar, and lifting capacity, span and operating rate are smaller.The letter that the main fine strain of millet of gantry is made of I-steel or other fashioned iron and slab
Single section fine strain of millet uses chain block or electric block to mix Simple small as trolley, and trolley is generally in the bottom wing of I-shaped fine strain of millet
It is run on edge.Gantry can also be run, this crane along the track operation on overhead along the track being suspended in overhead below
Referred to as hang fine strain of millet formula crane.
Finally, it should be noted that the above various embodiments is only to illustrate the technical solution of the utility model, rather than it is limited
System；Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should
Understand: it is still possible to modify the technical solutions described in the foregoing embodiments, or to some or all of
Technical characteristic is equivalently replaced；And these are modified or replaceed, it does not separate the essence of the corresponding technical solution, and this is practical new
The range of each embodiment technical solution of type.
Claims (10)
1. a kind of Novel profile oxidation treatment device, it is characterised in that: including the guide rail being installed in rack, below the guide rail
From left to right it is successively arranged the descaling bath being installed in the rack, the first alkaline bath, the first rinsing bowl, oxidation trough, the second alkali
Washing trough and the second rinsing bowl, are from left to right equipped with multiple position sensors on the guide rail, each position sensor with it is described
Descaling bath, first alkaline bath, first rinsing bowl, the oxidation trough, second alkaline bath and second washing
Groove location is arranged in a one-to-one correspondence, and the walking hoisting mechanism for lifting profile, the walking hoisting machine are additionally provided on the guide rail
Structure is slidably connected with the guide rail, the walking hoisting mechanism be equipped with position baffle, each position sensor with control
Device electrical connection, the driving motor and lifting motor of the controller and the walking hoisting mechanism are electrically connected.
2. Novel profile oxidation treatment device according to claim 1, it is characterised in that: the oxidation trough is equipped with sulfuric acid
Concentration sensor and sulfuric acid replenishment pump, the sulfuric acid concentration sensor and the sulfuric acid replenishment pump are electrically connected with the controller respectively
It connects.
3. Novel profile oxidation treatment device according to claim 2, it is characterised in that: the descaling bath, described first
Aeration mechanism is equipped on alkaline bath, first rinsing bowl, second alkaline bath and second rinsing bowl.
4. Novel profile oxidation treatment device according to claim 3, it is characterised in that: the aeration mechanism and the control
Device electrical connection processed.
5. Novel profile oxidation treatment device according to claim 4, it is characterised in that: it further include timer, it is described fixed
When device be electrically connected with the controller.
6. Novel profile oxidation treatment device according to claim 5, it is characterised in that: the aeration mechanism passes through timing
Device is electrically connected with the controller.
7. Novel profile oxidation treatment device according to claim 6, it is characterised in that: the lifting motor is watched for direct current
Take motor, any in AC servo motor.
8. Novel profile oxidation treatment device according to claim 7, it is characterised in that: the driving motor is watched for direct current
Take motor, any in AC servo motor.
9. Novel profile oxidation treatment device according to claim 8, it is characterised in that: the oxidation trough uses plastics system
At.
10. Novel profile oxidation treatment device according to claim 9, it is characterised in that: the controller uses MCU core
Piece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820842726.3U CN208379031U (en) | 2018-05-31 | 2018-05-31 | A kind of Novel profile oxidation treatment device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820842726.3U CN208379031U (en) | 2018-05-31 | 2018-05-31 | A kind of Novel profile oxidation treatment device |
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| CN208379031U true CN208379031U (en) | 2019-01-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111705356A (en) * | 2020-05-16 | 2020-09-25 | 崔留顺 | Surface treatment device and method for silver plating on stainless steel surface |
-
2018
- 2018-05-31 CN CN201820842726.3U patent/CN208379031U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111705356A (en) * | 2020-05-16 | 2020-09-25 | 崔留顺 | Surface treatment device and method for silver plating on stainless steel surface |
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