CN208366911U - The multi-functional detection platform of aviation materials - Google Patents
The multi-functional detection platform of aviation materials Download PDFInfo
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- CN208366911U CN208366911U CN201820810942.XU CN201820810942U CN208366911U CN 208366911 U CN208366911 U CN 208366911U CN 201820810942 U CN201820810942 U CN 201820810942U CN 208366911 U CN208366911 U CN 208366911U
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- 238000001514 detection method Methods 0.000 title claims abstract description 36
- 239000000463 material Substances 0.000 title claims abstract description 14
- 230000033001 locomotion Effects 0.000 claims abstract description 11
- 230000003028 elevating effect Effects 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000002604 ultrasonography Methods 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 230000006641 stabilisation Effects 0.000 abstract description 3
- 238000011105 stabilization Methods 0.000 abstract description 3
- 230000001808 coupling effect Effects 0.000 abstract description 2
- 230000007547 defect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 10
- 238000007689 inspection Methods 0.000 description 4
- 230000000630 rising effect Effects 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000009659 non-destructive testing Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 241001604129 Polydactylus Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
A kind of multi-functional detection platform of aviation materials belongs to machinery field, including motor low speed automatic rotating system, bar clamping device, hydraulic lifting bar support system, telescopic cantilever device and platform framework, above structure are integrated and be connected in platform framework.Motor low speed automatic rotating system connects belt pulley after connecting retarder by belt by servo motor, and belt pulley is connect with bearing, bar clamping device to guarantee rotary motion reaching bar；Bar clamping device is applicable to the bar of different size diameter；The elevating function of hydraulic lifting bar support system is used to guarantee that bar and three foot chuck of clamping device are concentric；Ultrasonic detector telescopic cantilever device spatially can arbitrarily be stretched, be rotated, and realize the adjustment of ultrasonic detection instrument angle.The practicing of the utility model can guarantee ultrasonic wave incident angle, coupling effect, defects detection effect stabilization, improve detection quality；Guarantee to accelerate to detect speed simultaneously under the premise of quality, reduces testing staff's labor intensity.
Description
Technical field
The utility model belongs to machinery field, is related to a kind of detection auxiliary mould platform more particularly to a kind of aviation materials
Multi-functional detection platform.
Background technique
According to MAT'L specification and standard requirements, bar ultrasound detection should use ultrasonic longitudinal wave and shear wave to detect, detection
Process needs that bar rotates in a circumferential direction movement and ultrasonic probe is moved along bar bus straight line.
Detection is all made of manually mode at present, and the difficult point detected manually is not first is that bar is that stabilization keeps a kind of state
It is motionless, need bar to rotate in a circumferential direction, the bar of especially big specification (Φ 150mm~Φ 200mm) needs the ancillary equipments such as crane
Compounding practice is just achievable；Difficult point second is that manually guarantee bar rotate in a circumferential direction and pop one's head in linear motion matching efficiency it is low,
There are quality missing inspection hidden danger；For difficult point third is that bar detection process labor intensity is larger, the actually detected operation of worker is relatively difficult.
Utility model content
In view of the problems of the existing technology, the utility model provides a kind of multi-functional detection platform of aviation materials, mainly
Applied to the ultrasound examination of big specification aviation cylinder bar raw material, cylindrical bar is clamped, and motor drives bar
Rotation guarantees bar internal soundness using ultrasonic longitudinal wave pulse-echo method and ultrasonic shear waves method.In addition, the platform can also
Ultrasound examination for other raw material such as light sheet, profile.The utility model is able to solve bar ultrasound examination process
In, the problems such as detection sensitivity and low, the testing staff's large labor intensity of unstable quality, detection efficiency.
In order to achieve the above object, the technical solution adopted in the utility model are as follows:
A kind of multi-functional detection platform of aviation materials, including it is motor low speed automatic rotating system, bar clamping device, hydraulic
Lifting bar support system, telescopic cantilever device 12 and platform framework 7, above structure are integrated and are connected in platform framework 7.
The bar clamping device includes three foot chucks 1, belt pulley, bearing, can be suitable for different size diameter
Bar.
The motor low speed automatic rotating system includes Pulley shaft transmission accessory 2, driving belt 4, retarder 5, watches
Take motor 6.The Pulley shaft transmission accessory 2 is mounted on the left side of 7 upper surface of platform framework, which is provided with three foot chucks 1；
Servo motor 6 is mounted on platform framework 7, and servo motor 6 after belt connection retarder 5 with belt pulley by connecting, belt pulley
It is equipped with driving belt 4, belt pulley is connect with bearing, three foot chucks 1, makes it for the movement of servo motor 6 to be reached bar
Rotary motion.
The hydraulic lifting bar support system includes movable hydraulic lift truck 11, telescopic cantilever device 12, more specifications
Bar support base 10, elevating function are used to guarantee that three foot chucks 1 of bar and bar clamping device are concentric.The movable hydraulic
Table-board to right or left two sides are supportted on lift truck 11 supports seat board 13 that more scale rod bar support bases 10, more scale rod bar branch are installed by bar
Bar is placed on support seat 10, according to the lateral position of bar length adjustment movable hydraulic lift truck 11.Each of described more specifications
Set on bar support base 10 there are six spring bearing 14, each spring bearing 14 with bearing rotary axis connection, and therebetween
Equipped with gasket 16；The position of spring bearing 14 is adjusted by fixture nut, it is desirable that spring bearing 14 is bonded tightly with bar cylindrical surface
It is close, guarantee that bar and 12 bearing compactness are 100%.11 lower end surface of movable hydraulic lift truck can be in platform framework
Bottom end crossbeam on slide, 11 upper surface of movable hydraulic lift truck be equipped with it is mobile rise pedal 8, height regulating rod 9, for adjusting
The height that table top is supportted on movable hydraulic lift truck 11, until bar center line is completely coincident with chuck hub line 3.
The telescopic cantilever device 12 spatially has 5 freedom degrees, can arbitrarily stretch, rotate, and realizes ultrasonic wave inspection
The adjustment of instrument angle is surveyed, ultrasonic detector, the instrument of telescopic cantilever device 12 are installed on the telescopic cantilever device 12
Placement platform can have two direction free travel of Y, Z and 360 ° of rotating distances, can be suitble to different height operator difference angles
The implementation of the bar Detection task of degree.
The above-mentioned multi-functional detection platform of aviation materials can be realized the automatic rotation of more scale rod bars, to guarantee non-destructive testing
Personnel go on smoothly ultrasound examination work, use process is as follows:
1. the bar that total length is L to be placed on to more scale rod bar supports 10 of movable hydraulic lift truck 11 using crane
On, according to the lateral position of bar length adjustment hydraulic lift truck 11, make the more scale rod bar support bases in the left side for supportting table top thereon
10 are stuck in the position 0.3L~0.4L.
2. each more scale rod bar support bases 10 are set there are six spring bearing 14, spring bearing 14 is adjusted by fixture nut
Position, the position for adjusting spring bearing 14 guarantees that it be bonded closely with bar cylindrical surface, guarantee bar and 12 spring bearings
14 compactness are 100%；
3. the height that table top is supportted on movable hydraulic lift truck 11 is adjusted with the use of rising pedal 8, height regulating rod 9, until
After both bar center line is close with 3 chuck hub lines, and fine tuning makes 100% coincidence, three foot chucks 1 clamp bar.
4. after starting servo motor 6, bar carries out circumferential rotation automatically i.e. under the drive of three foot chucks and servo motor 6
Turn.
5. uniformly coating couplant on bar to be checked, ultrasonic probe is placed on bar left end or the right side by testing staff
End is moved with the velocity linear not less than 150mm/s to the other end, and observes ultrasonic detection instrument always.
6. because needing the waveform in optical viewer screen always in detection process, so design telescopic cantilever device 12, it will
Ultrasonic detector is placed on telescopic cantilever device 12, and the instrument placement platform of telescopic cantilever device 12 can have two side of Y, Z
To free travel and 360 ° of rotating distances, to be suitble to the implementation of the bar Detection task of different height operator different angles.
In addition, the utility model can also be allowed to the mobile storage of the equal devices of movable hydraulic lift truck 11 that can also become inspection
Survey the platform of thin plate and profile.
The utility model has the following beneficial effects: practicing for the utility model can guarantee ultrasonic wave incident angle, enter
The stabilization of coupling effect, defects detection effect is penetrated, detection quality is improved；Guarantee to accelerate to detect speed simultaneously under the premise of quality,
Substantially reduce the labor intensity of testing staff.
Detailed description of the invention
Fig. 1 is the multi-functional detection platform front view of aviation materials；
Fig. 2 is the multi-functional detection platform side view of aviation materials；
Fig. 3 is more scale rod bar support base front views；
Fig. 4 is the sectional view along Fig. 3 A-A；
In figure: 1 three foot chucks, 2 Pulley shaft transmission accessories, 3 chuck hub lines, 4 driving belts, 5 retarders, 6 servos
Motor, 7 platform frameworks, 8 rising pedals, 9 height regulating rods, more than 10 scale rod bar support bases, 11 movable hydraulic lift trucks, 12 are stretched
Contracting cantilever arrangement, 13 bars support seat board, 14 spring bearings, 15 bearing rotary axis, 16 gaskets.
Specific embodiment
The utility model is described further below in conjunction with specific embodiment.
A kind of multi-functional detection platform of aviation materials, the multi-functional detection platform of aviation materials mainly include that motor low speed is automatic
Rotary system, bar clamping device, hydraulic lifting bar support system, ultrasonic detector telescopic cantilever device and platform framework
7 five parts form.Motor low speed automatic rotating system connects belt pulley after connecting retarder by belt by servo motor 6,
Belt pulley is connect with bearing, bar clamping device to guarantee rotary motion reaching bar；Bar clamping device is by three foot chucks 1
It is constituted with above-mentioned belt pulley, bearing, is applicable to the bar of different size diameter；Hydraulic lifting bar support system is by moving liquid
Lift truck 11, more scale rod bar support bases 10, the spare parts such as rolling bearing composition are pressed, elevating function is for ensuring that bar and folder
Hold three foot chuck 1 of device with one heart；Ultrasonic detector telescopic cantilever device spatially has 5 freedom degrees, can arbitrarily stretch, revolve
Turn, realizes the adjustment of ultrasonic detection instrument angle；Above each system and device integration is connected in platform framework.
The bar clamping device includes three foot chucks 1, belt pulley, bearing, can be suitable for different size diameter
Bar.
The motor low speed automatic rotating system includes Pulley shaft transmission accessory 2, driving belt 4, retarder 5, watches
Take motor 6.The Pulley shaft transmission accessory 2 is mounted on the left side of 7 upper surface of platform framework, which is provided with three foot chucks 1；
Servo motor 6 is mounted on platform framework 7, and servo motor 6 connect after connecting retarder by belt with belt pulley, belt pulley and
Bearing, the connection of three foot chucks 1, make its rotary motion for the movement of servo motor 6 to be reached bar.
The hydraulic lifting bar support system includes movable hydraulic lift truck 11, telescopic cantilever device 12, more specifications
Bar support base 10, elevating function are used to guarantee that three foot chucks 1 of bar and bar clamping device are concentric.The movable hydraulic
Table-board to right or left two sides are supportted on lift truck 11 supports seat board 13 that more scale rod bar support bases 10, more scale rod bar branch are installed by bar
Bar is placed on support seat 10, according to the lateral position of bar length adjustment movable hydraulic lift truck 11.Each of described more specifications
Set on bar support base 10 there are six spring bearing 14, each spring bearing 14 with bearing rotary axis connection, and therebetween
Equipped with gasket 16；The position of spring bearing 14 is adjusted by fixture nut, it is desirable that spring bearing 14 is bonded tightly with bar cylindrical surface
It is close, guarantee that bar and 12 bearing compactness are 100%.11 lower end surface of movable hydraulic lift truck can be in platform framework
Bottom end crossbeam on slide, 11 upper surface of movable hydraulic lift truck be equipped with it is mobile rise pedal 8, height regulating rod 9, for adjusting
The height that table top is supportted on movable hydraulic lift truck 11, until bar center line is completely coincident with chuck hub line 3.
The telescopic cantilever device 12 spatially has 5 freedom degrees, can arbitrarily stretch, rotate, and realizes ultrasonic wave inspection
The adjustment of instrument angle is surveyed, ultrasonic detector, the instrument of telescopic cantilever device 12 are installed on the telescopic cantilever device 12
Placement platform can have two direction free travel of Y, Z and 360 ° of rotating distances, can be suitble to different height operator difference angles
The implementation of the bar Detection task of degree.
The above-mentioned multi-functional detection platform of aviation materials can be realized the automatic rotation of more scale rod bars, to guarantee non-destructive testing
Personnel go on smoothly ultrasound examination work, use process is as follows:
1. the bar that total length is L to be placed on to more scale rod bar supports 10 of movable hydraulic lift truck 11 using crane
On, according to the lateral position of bar length adjustment hydraulic lift truck 11, make the more scale rod bar support bases in the left side for supportting table top thereon
10 are stuck in the position 0.3L~0.4L.
2. each more scale rod bar support bases 10 are set there are six spring bearing 14, spring bearing 14 is adjusted by fixture nut
Position, the position for adjusting spring bearing 14 guarantees that it be bonded closely with bar cylindrical surface, guarantee bar and 12 spring bearings
14 compactness are 100%；
3. the height that table top is supportted on movable hydraulic lift truck 11 is adjusted with the use of rising pedal 8, height regulating rod 9, until
After both bar center line is close with 3 chuck hub lines, and fine tuning makes 100% coincidence, three foot chucks 1 clamp bar.
4. after starting servo motor 6, bar carries out circumferential rotation automatically i.e. under the drive of three foot chucks and servo motor 6
Turn.
5. uniformly coating couplant on bar to be checked, ultrasonic probe is placed on bar left end or the right side by testing staff
End is moved with the velocity linear not less than 150mm/s to the other end, and observes ultrasonic detection instrument always.
6. because needing the waveform in optical viewer screen always in detection process, so design telescopic cantilever device 12, it will
Ultrasonic detector is placed on telescopic cantilever device 12, and the instrument placement platform of telescopic cantilever device 12 can have two side of Y, Z
To free travel and 360 ° of rotating distances, to be suitble to the implementation of the bar Detection task of different height operator different angles.
The above-mentioned embodiments merely express the embodiments of the present invention, and but it cannot be understood as to this reality
With the limitation of the range of new patent, it is noted that for those skilled in the art, do not departing from the utility model structure
Under the premise of think of, various modifications and improvements can be made, these belong to the protection scope of the utility model.
Claims (1)
1. a kind of multi-functional detection platform of aviation materials, which is characterized in that the multi-functional detection platform includes motor low speed
Automatic rotating system, bar clamping device, hydraulic lifting bar support system, telescopic cantilever device (12) and platform framework (7),
Above structure, which is integrated, to be connected in platform framework (7)；
The bar clamping device includes three foot chucks (1), belt pulley, bearing, can be suitable for the stick of different size diameter
Material；
The motor low speed automatic rotating system include Pulley shaft transmission accessory (2), driving belt (4), retarder (5),
Servo motor (6)；The Pulley shaft transmission accessory (2) is mounted on the left side of platform framework (7) upper surface, which is provided with three
Foot chuck (1)；Servo motor (6) is connect with belt pulley afterwards by belt connection retarder (5), and belt pulley is equipped with driving belt
(4), belt pulley is connect with bearing, three foot chucks (1), makes its rotary motion for the movement of servo motor (6) to be reached bar；
The hydraulic lifting bar support system includes movable hydraulic lift truck (11), telescopic cantilever device (12), more specifications
Bar support base (10), elevating function are used to guarantee that three foot chucks (1) of bar and bar clamping device are concentric；The movement
Table-board to right or left two sides are supportted on hydraulic lift truck (11), and more scale rod bar support bases (10) are installed by bar support seat board (13), it is more
Scale rod bar support base places bar on (10), according to the lateral position of bar length adjustment movable hydraulic lift truck (11)；Institute
It each of states and is set on more scale rod bar support bases (10) there are six spring bearing (14), each spring bearing (14) is revolved with bearing
Shaft connection, and it is equipped with gasket (16) therebetween；Pass through the position of fixture nut adjustment spring bearing (14), it is desirable that support shaft
It holds (14) to be bonded with bar cylindrical surface closely, guarantees that bar and 12 bearing compactness are 100%；The movable hydraulic lifting
Vehicle (11) lower end surface can be slided on the bottom end crossbeam of platform framework, and movable hydraulic lift truck (11) upper surface is equipped on mobile
Pedal (8), height regulating rod (9) are risen, for adjusting the height for supportting table top on movable hydraulic lift truck (11), until bar center line
It is completely coincident with chuck hub line (3)；
The telescopic cantilever device (12) spatially has 5 freedom degrees, can arbitrarily stretch, rotate, and realizes ultrasound examination
The adjustment of instrument angle installs ultrasonic detector, the instrument of telescopic cantilever device (12) on the telescopic cantilever device (12)
Device placement platform can have two direction free travel of Y, Z and 360 ° of rotating distances, and different height operators can be suitble to different
The implementation of the bar Detection task of angle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820810942.XU CN208366911U (en) | 2018-05-29 | 2018-05-29 | The multi-functional detection platform of aviation materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820810942.XU CN208366911U (en) | 2018-05-29 | 2018-05-29 | The multi-functional detection platform of aviation materials |
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| Publication Number | Publication Date |
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| CN208366911U true CN208366911U (en) | 2019-01-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820810942.XU Expired - Fee Related CN208366911U (en) | 2018-05-29 | 2018-05-29 | The multi-functional detection platform of aviation materials |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108760882A (en) * | 2018-05-29 | 2018-11-06 | 沈阳飞机工业（集团）有限公司 | The multi-functional detection platform of aviation materials and its application method |
| CN117969667A (en) * | 2024-03-28 | 2024-05-03 | 江苏三合声源超声波科技有限公司 | Full-automatic ultrasonic flaw detection equipment and use method |
-
2018
- 2018-05-29 CN CN201820810942.XU patent/CN208366911U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108760882A (en) * | 2018-05-29 | 2018-11-06 | 沈阳飞机工业（集团）有限公司 | The multi-functional detection platform of aviation materials and its application method |
| CN117969667A (en) * | 2024-03-28 | 2024-05-03 | 江苏三合声源超声波科技有限公司 | Full-automatic ultrasonic flaw detection equipment and use method |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190111 |