CN208366887U - A kind of phase transition process monitoring device and its monitoring system - Google Patents

A kind of phase transition process monitoring device and its monitoring system Download PDF

Info

Publication number
CN208366887U
CN208366887U CN201820266174.6U CN201820266174U CN208366887U CN 208366887 U CN208366887 U CN 208366887U CN 201820266174 U CN201820266174 U CN 201820266174U CN 208366887 U CN208366887 U CN 208366887U
Authority
CN
China
Prior art keywords
box body
transition process
phase transition
metal foil
phase
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201820266174.6U
Other languages
Chinese (zh)
Inventor
翟天阳
马晓城
侯钦鹏
刘静
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao Days Of Heat Preservation Technology Co Ltd
Original Assignee
Qingdao Days Of Heat Preservation Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qingdao Days Of Heat Preservation Technology Co Ltd filed Critical Qingdao Days Of Heat Preservation Technology Co Ltd
Priority to CN201820266174.6U priority Critical patent/CN208366887U/en
Application granted granted Critical
Publication of CN208366887U publication Critical patent/CN208366887U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

The utility model relates to a kind of phase transition process monitoring device and monitoring systems, including box body, central electrode and external electrode, central electrode is that one end is set to tray interior, the other end passes through the insulator stick that box body center of top hole is stretched out outside box body, insulator stick is coated with metal foil, and the metal foil on insulator stick top is connect, in addition to the metal foil that the part outsourcing connecting with conducting wire is overlying on outside insulator stick is coated with insulated paint with conducting wire;External electrode is the metal foil for being set to box body periphery, and the metal foil is connect with conducting wire;The utility model further relate to include above-mentioned phase transition process monitoring device monitoring system.The technical solution of the utility model is stable and reliable for performance, error is small, low energy consumption, can be powered by battery;Can carry out real-time monitoring to the phase transition process of energy storage materials of phase change can calculate the fusing duration of phase-change material so as to quantify the progress of phase transition process in advance, to obtain heat preservation duration, be of great significance for cold chain transportation work.

Description

A kind of phase transition process monitoring device and its monitoring system
Technical field
The utility model relates to monitor system regions, and in particular to a kind of phase transition process monitoring device and its monitoring system.
Background technique
The storage of energy is realized and utilizes to be to make energy science in recent years and material supply section using the latent heat of phase change of phase-change material A very active research direction in.Phase-changing energy storage material occurs energy with environment and hands over during it undergoes phase transition It changes, to achieve the effect that control environment temperature.In order to adapt to the needs of China's Cold Chain Logistics industry fast development, cold chain need to be reinforced The monitoring and early warning for transporting the research and development of corollary equipment, especially heat preservation the temperature inside the box are the important directions studied at present.Mesh Use phase-change material cold-storage device such as ice chest as the cold source inside incubator in preincubation case, for the heat of phase-change material more The analytical technology prior art generally comprises hot calorimeter method, differential thermal analysis, differential scanning calorimetry, transient hot wire technique etc., but on Method is stated to be detected in the presence of more demanding to sample size, unsuitable real-time online and the phase transition process situation of phase-change material is provided Information, can not transformation behavior of the accurate characterization phase-change material in large scale, and there are equipment it is many and diverse it is huge, be not easy to make The shortcomings that using.
The utility model, which provides, a kind of can carry out real-time monitoring, to the phase transition process of energy storage materials of phase change so as to measuring The phase transition process monitoring device and its monitoring system for changing the progress of phase transition process, can accurately calculate the phase-change material of incubator in advance Fusing duration so that obtain the heat preservation duration of incubator, have important reference significance for cold chain transportation work.
Summary of the invention
The purpose of this utility model is to provide a kind of phase transition process monitoring device and its monitoring systems, can be to phase-changing energy-storing The phase transition process of material carries out real-time monitoring, the progress so as to quantify phase transition process, can accurately calculate incubator in advance The fusing duration of phase-change material and then the heat preservation duration for obtaining incubator.
To achieve the above object, the technical solution of the utility model are as follows: a kind of phase transition process monitoring device, including box body, It further include central electrode and external electrode, the central electrode is that one end is set to tray interior, the other end passes through at the top of box body Medium pore stretches out the insulator stick outside box body, and the insulator stick is coated with metal foil, the metal foil on insulator stick top with Conducting wire connects, in addition to the metal foil that the part outsourcing connecting with conducting wire is overlying on outside insulator stick is coated with insulated paint;It is described External electrode is the metal foil for being set to box body periphery, and the metal foil is connect with conducting wire;Between the insulator stick and box body To be detachably connected.
Further, tray interior is filled with phase-change material, and the volume of phase-change material is the 80-85% of tray interior volume;
Further, insulator stick upper end is provided with plug, removable by buckle or screw thread between plug and box body Unload connection;
Further, by being sealed by silicone waterproof gasket cement between plug and box body;
Further, the metal foil on insulator stick top connect with conducting wire with the metal foil of conducting wire, box body periphery and passes through Welding or conductive adhesive;
Further, conductive adhesive is epoxyn.
The invention also discloses a kind of phase transition process to monitor system, including phase transition process monitoring device as described above And incubator, observation circuit, observation circuit are set in incubator, the monitoring device is electrically connected with observation circuit.
Further, the incubator includes cabinet and case lid, and it is exhausted that cabinet ecto-entad is disposed with insulating layer, vacuum Hot plate layer, liner, the insulating layer are rigid polyurethane foams matter;
Further, the case lid ecto-entad is disposed with insulating layer, vacuum heat-insulating plate layer, liner, the heat preservation Layer is rigid polyurethane foams matter.
The utility model has the advantages that
1) the phase transition process monitoring device device of the utility model is stable and reliable for performance, error is small, low energy consumption, can pass through electricity Pond is powered;
2) can to the phase transition process of energy storage materials of phase change carry out real-time monitoring, so as to quantify phase transition process into Degree, can calculate the thawing duration of phase-change material in advance, to obtain heat preservation duration, have important meaning for cold chain transportation work Justice.
Detailed description of the invention
Fig. 1 is that the cold-storage ice chest phase transition process of the utility model monitors sensor the schematic diagram of the section structure.
Fig. 2 is that the cold-storage ice chest phase transformation of the utility model monitors the observation circuit schematic diagram of sensor.
Wherein appended drawing reference is as follows:
1- box body, 2- insulating bar, 3- box body center of top hole, the metal foil on 4- insulator stick top, 5- conducting wire.
Specific embodiment
A kind of phase transition process monitoring device device, including inside be filled with the closed box body 1 of phase-change material, central electrode and External electrode, the central electrode are that one end is set to inside box body 1, the other end passes through box body center of top hole 3 and stretches out box body Outer insulator stick 2, the insulator stick are coated with metal foil, and the metal foil 4 on insulator stick top connect with conducting wire 5, removes The metal foil that the part outsourcing connecting with conducting wire 5 is overlying on outside insulator stick is coated with insulated paint;The external electrode is It is set to the metal foil of box body periphery, the metal foil is connect with conducting wire;It is detachably to connect between the insulator stick and box body It connects.
Above-mentioned phase transition process monitoring device device have structure is simple, manufacturing cost is low, it is easy for installation, stable and reliable for performance, Error is small, low energy consumption, the advantages of being powered by battery, can be convenient for cold chain transportation company in discovery phase-changing energy storage material Cold storage capacity be insufficient for taking measures to be intervened in advance in the case where actual demand, such as increase ice chest or replacement ice chest.
The measuring principle of the utility model is monitoring in low measurement frequency, particular comparator, the condition of particular measurement circuit Under, variation that capacitance occurs with degree of transformation.The theoretical foundation of the utility model is phase-change material especially polarity insulation phase Liquid and the solid dielectric constants for becoming material are very big, such as the dielectric constants of ice and water are very big, and water is normal Under temperature, dielectric constant is about 81, and the dielectric constant of pure water ice is about 4.In fusion process, ice water mixing ratio changes ice, The capacitance for the capacitor for causing external electrode, central electrode, box body outer wall, box substance in vivo to collectively form changes, thus The process schedule of phase-change material fusing is predicted according to the indicatrix of capacitance variation.
Preferably, the volume of the filling phase-change material of tray interior is the 80-85% of tray interior volume;The energy density per unit volume The influence that the volume change that box body is generated by ice water phase transformation generates box strength is effectively reduced, if the filling phase transformation of tray interior Material volume is excessively high will to be easy to reduce box strength, if phase-change material volume will be too low to be wasted in cold chain transportation transport power and box body The volume in portion;
Preferably, insulator stick upper end is provided with plug, it is removable by buckle or screw thread between plug and box body Unload connection;
Above-mentioned setting is convenient to replacement and stores in the case where so that phase-changing energy storage material cold storage capacity is depleted in box body The box body of the enough built-in phase-changing energy storage materials of cooling capacity.
Preferably, by being sealed by silicone waterproof gasket cement between plug and box body;
Preferably, the waterproof gasket cement is silicone waterproof gasket cement;
Preferably, the component of the silicone waterproof gasket cement is by weight are as follows: 20 parts of methyl tributanoximo silane, 3 parts of mixture, the ammonia third of 20 parts of hydroxy-end capped sulfydryl polysiloxanes, fumed silica and titania powder mass ratio 2:1 0.01 part of ethyl triethoxy silicane alkane;
The sealant of above-mentioned formula is effectively improved by the mixture of addition fumed silica and titania powder Adhesive force, tear resistance and the stability of sealant, and the water resistance about 50% of sealant is improved, improve sealant Corrosion resistance about 35%.
Preferably, the metal foil is copper foil;
Preferably, wall thickness < 3mm of the box body;
Preferably, the wall thickness of the box body is 2.3mm;
The wall thickness of above-mentioned box body can either meet requirement of the box body to intensity and fully take into account asking for phase-change material thermal resistance again Topic.
Preferably, the diameter of insulator stick is 5mm;
Preferably, the box body material is PE, PP, PET or PVC;
Preferably, the box body is the PE material mixed with 20% parts by weight PET;
The ratio of above-mentioned box body material component can meet box body to light transmission, the requirement convenient for observing fit inside liquid level, again Requirement of the box body for intensity, toughness, water resistance and corrosion resistance can be met, and used PE is low density polyethylene Alkene is mixed into PET of the overall weight than 20% due to can preferably block the movement of electronics in the material, it is exhausted to improve box body Edge 45% significantly reduces influence of the box body for dielectric constant itself, the inclined of phase transition process monitoring result can be effectively reduced Difference.
Preferably, the metal foil on insulator stick top connect with conducting wire with the metal foil of conducting wire, box body periphery and passes through Welding or conductive adhesive;
Preferably, conductive adhesive is the epoxyn mixed with graphene, silver powder and copper powder mixture;
Preferably, the component of the conductive adhesive includes: 20 parts of bisphenol A epoxide resin, polycyclic oxygen by weight 20 parts of propane tetrahydrofuran diglycidyl ether, 10 parts of N- ethoxy m-phenylene diamine (MPD), 0.2 part of graphene, 0.1 part of silver powder, copper powder 0.3 part;
The conducting resinl of above-mentioned formula belongs to filled conductive glue, to use in silver powder by introducing a small amount of graphene powder It measures lower, copper powder dosage and accounts for the transport phenomena that conductive filler is effectively reduced in main situation, the electric conductivity of graphite is fairly small, but The conducting resinl of above-mentioned formula is due to graphene sp2The hexagon plane structure formed after hydridization constitutes the skeleton of conductive filler, Allow evenly dispersed silver powder and copper powder preferably to conduct conducting particles and be not easy to migrate to colloid surface, and improves it Resistance to low temperature;The use of N- ethoxy m-phenylene diamine (MPD) effectively increases adhesive property.
Preferably, the box body is made of blow molding, rotational moulding or Shooting Technique.
The invention also discloses the monitoring methods of the phase transition process monitoring device device, i.e., will be supervised by phase transition process Survey the c that fixture measuresOnlyIt substitutes into following relationship and t is calculated:
,
T is the time terminated away from phase-change material phase transformation, unit s, εLiquidI.e. the dielectric constant of phase-change material liquid, unit are C2/(N▪ m2), εGuThat is the dielectric constant of phase-change material solid state, unit C2/(N▪ m2), k1For 0.007922, unit 1/pF, k2It is pF N m for 5.941, unit2/(109▪C2), k3It is phase transformation in box body for potential heat value, the unit J/g, m of phase-change material The quality of material, unit g, UθIt is W/ DEG C for incubator thermal leakage ratio, unit, Δ θ is case internal-external temperature difference absolute value, unit is DEG C, k1、k2It is the characteristic value of cold-storage ice chest after equivalent, can be used as constant.
The invention also discloses a kind of phase transition process to monitor system, including phase transition process monitoring device as described above Device and incubator, observation circuit, observation circuit are set in incubator, and the monitoring device is electrically connected with observation circuit.
The core component of observation circuit is the measured capacitance value chip of highly sensitive low-power consumption, is chosen in the utility model The FDC2114 sensor of TI company of Texas Instrument.This FDC2114 sensor has high sensitivity, and time of measuring is short, cost Low, strong antijamming capability, the features such as low in energy consumption, auxiliary element is few, peripheral interface is abundant.SENSOR0,SENSOR1, SENSOR2 SENSOR3 is that four tunnels of the capacitance sensor being made of liquid in external electrode, central electrode, box body and box body are defeated Incoming interface.After the extension of relay expanded circuit, the number of input interface can increase.In this programme be used only all the way into The two poles of the earth of input interface SENSOR0 are passed through conducting wire respectively and are connected with central electrode and external electrode by row measurement.
Wherein ADDR, SCL, SDA, INTB, SD etc. be with host computer for being attached, with obtain external clock reference and with it is upper Position machine is communicated.Host computer read the capacitance sensor of SENSOR0 connection capacitance reading after data are recorded, Analysis and calculating.The capacitance of the capacitance sensor of SENSOR0 connection is through past parasitic capacitance value (conducting wire and measuring circuit itself Capacitance) calculate after reading be net capacitance, unit is " pF ", it reflects " capacitor " under specific frequency a certain moment Capacitance situation.
Preferably, the incubator includes cabinet and case lid, it is exhausted that cabinet ecto-entad is disposed with insulating layer, vacuum Hot plate layer, liner, the insulating layer are rigid polyurethane foams matter;
Preferably, the case lid ecto-entad is disposed with insulating layer, vacuum heat-insulating plate layer, liner, the heat preservation Layer is rigid polyurethane foams matter.
Embodiment 1
Use water as phase-change material, the c that will be measured by cold-storage ice chest phase transition process monitoring sensorOnlySubstitute into following relationship T is calculated:
,
T is the time terminated away from phase-change material phase transformation, unit s, εWaterThat is the dielectric constant of water is 81, unit C2/(N▪ m2), εIceThat is the dielectric constant of ice is 4, unit C2/(N▪ m2), k1For 0.007922, unit 1/pF, k2For 5.941, unit For pF N m2/(109▪ C2), k3That is the latent heat of phase change of pure water is 334, unit J/g, m are pure water quality, unit in box body For g, UθBe W/ DEG C for incubator thermal leakage ratio, unit, Δ θ be case internal-external temperature difference absolute value, unit be DEG C, k1、k2After equivalent For cold-storage ice chest characteristic value, can be used as constant.
Actual conditions, three sections of the accumulation of energy point of phase-change material, first stage are that the sensible heat accumulation of energy under icing condition discharges the stage (for example -12 degree ice are to 0 degree ice), second stage is latent heat accumulator release stage (such as 0 degree of ice becomes 0 degree of water), phase III Stage (such as 0 degree of water to 5 degree of water) is discharged for sensible heat accumulation of energy, what t was reflected is the heat preservation duration of second stage.It is carried out thawing When, the dielectric constant of mixture of ice and water is in some numerical value between 4-81, this numerical value is directly related with degree of transformation. Case internal-external temperature difference is that the average value of 3 temperature of cabinet wall upper, middle and lower and the difference of cabinet outside air temperature, calculation method are meter Calculate difference.k2=S/ (4 π kd), k are electrostatic force constant.Through actual test, above-mentioned relation accuracy rate is up to 99.6%.It is sufficient for For the phase transition process of energy storage materials of phase change in the cold-storage ice chest that is arranged in incubator in practical Cold Chain Logistics transportational process Monitoring and observation.
- 40 ice chest equipped with the pure water for accounting for box body volume 85% is placed in 20 degree centigrade or so the good air of flowing The net capacitance variation of middle its fusing of measurement.Phase transformation starting, the initial value of net capacitance is in 20pF or so.Ice cube in ice chest is molten During change, the net capacitance for the capacitor being made of box body, pure water, central electrode, external electrode continuously rises.In ice chest Ice is completely melt to maintain 100pF or so for after water, net capacitance stops changing substantially, by the above-mentioned pass of the net capacitance measured substitution The time that phase transformation terminates can be obtained in system.
Although above having been made in detail with generality explanation and specific embodiment to the utility model (or utility model) Most description, but on the basis of the utility model, it can be made some modifications or improvements, this is to those skilled in the art It is obvious.Therefore, these modifications or improvements on the basis of without departing from the spirit of the present invention belong to this The claimed range of utility model.

Claims (9)

1. a kind of phase transition process monitoring device, including box body, which is characterized in that it further include central electrode and external electrode, it is described Central electrode is that one end is set to tray interior, the other end passes through the insulator stick that box body center of top hole is stretched out outside box body, institute It states insulator stick and is coated with metal foil, the metal foil on insulator stick top connect with conducting wire, the part in addition to connecting with conducting wire The metal foil that outsourcing is overlying on outside insulator stick is coated with insulated paint;The external electrode is the metal for being set to box body periphery Foil, the metal foil are connect with conducting wire;It is to be detachably connected between the insulator stick and box body.
2. phase transition process monitoring device according to claim 1, which is characterized in that tray interior is filled with phase-change material, The volume of phase-change material is the 80-85% of tray interior volume.
3. phase transition process monitoring device according to claim 1, which is characterized in that insulator stick upper end is provided with plug Son is detachably connected between plug and box body by buckle or screw thread.
4. phase transition process monitoring device according to claim 3, which is characterized in that by by silicone between plug and box body Waterproof gasket cement is sealed.
5. phase transition process monitoring device according to claim 1, which is characterized in that the metal foil on insulator stick top with lead Line, box body periphery metal foil connect with conducting wire by welding or conductive adhesive.
6. phase transition process monitoring device according to claim 5, which is characterized in that conductive adhesive is epoxy resin gluing Agent.
7. a kind of phase transition process monitors system, which is characterized in that supervised including phase transition process as claimed in any one of claims 1 to 6 It surveys device and incubator, observation circuit, observation circuit is set in incubator, the monitoring device is electrically connected with observation circuit.
8. phase transition process according to claim 7 monitors system, which is characterized in that the incubator includes cabinet and case Lid, cabinet ecto-entad are disposed with insulating layer, vacuum heat-insulating plate layer, liner, and the insulating layer is hard polyurethane foams Material.
9. phase transition process according to claim 8 monitors system, which is characterized in that the case lid ecto-entad is set gradually There are insulating layer, vacuum heat-insulating plate layer, liner, the insulating layer is rigid polyurethane foams matter.
CN201820266174.6U 2018-02-24 2018-02-24 A kind of phase transition process monitoring device and its monitoring system Expired - Fee Related CN208366887U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820266174.6U CN208366887U (en) 2018-02-24 2018-02-24 A kind of phase transition process monitoring device and its monitoring system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820266174.6U CN208366887U (en) 2018-02-24 2018-02-24 A kind of phase transition process monitoring device and its monitoring system

Publications (1)

Publication Number Publication Date
CN208366887U true CN208366887U (en) 2019-01-11

Family

ID=64922882

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820266174.6U Expired - Fee Related CN208366887U (en) 2018-02-24 2018-02-24 A kind of phase transition process monitoring device and its monitoring system

Country Status (1)

Country Link
CN (1) CN208366887U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108195882A (en) * 2018-02-24 2018-06-22 青岛允天保温科技有限公司 A kind of phase transition process monitoring device and its monitoring system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108195882A (en) * 2018-02-24 2018-06-22 青岛允天保温科技有限公司 A kind of phase transition process monitoring device and its monitoring system

Similar Documents

Publication Publication Date Title
CN104458798B (en) In-situ test method for high-pressure low-temperature heat conductivity coefficients and heat transfer coefficients
CN208366887U (en) A kind of phase transition process monitoring device and its monitoring system
CN105783838A (en) Frozen soil depth sensor
CN102359832B (en) Rapid thermometric indicator of cigarette packages
CN101936939A (en) Saturated saline solution method for humidity calibration of humidity sensitive element for measuring micro-water contained in SF6 gas and device thereof
CN110146687A (en) Detection device and method for concrete early deformation under various environment temperatures
CN106871961A (en) Overall process, round-the-clock electromagnetic environment monitoring system and method
CN105547910B (en) The measuring device and method of low temperature slurries apparent viscosity physical property are obtained in conjunction with density measure
CN102313758A (en) Device and method for measuring heat storage coefficient of material by harmonic method based on independent sensor
CN108414586A (en) A kind of cold-storage ice chest phase transition process monitoring sensor and its monitoring method
CN207976375U (en) A kind of humiture salt fog integrated experiment device
CN207096152U (en) A kind of aluminium flake solar radiative absorption performance testing device
CN108195882A (en) A kind of phase transition process monitoring device and its monitoring system
CN108226220A (en) Temperature control anisotropic soil body heat physical property joint test device and test method
CN206772875U (en) Ice-out thermal measurement instrument
CN203941304U (en) A kind of evaporation from water surface automatic water supplement and measurement mechanism
CN103668223B (en) The long-term low temperature electrochemical performance testing device of sacrificial anode
CN110440925A (en) A kind of ultra-high-tension power transmission line overheating method for early warning
CN202057621U (en) Device for measuring heat storage coefficients of materials with harmonic wave method based on independent sensor
CN205607365U (en) Frozen soil depth sensor with bus driving force intensifier circuit
CN201892711U (en) High-power electronic component detecting device capable of providing constant-temperature and constant-humidity detecting environment
CN202159003U (en) Soil evaporation potential measuring device
CN205861235U (en) A kind of cooling stack leaving water temperature wireless measurement device
CN208833331U (en) A kind of built-in liquid nitrogen level monitoring device
CN204405292U (en) A kind of oceanic turbulence fixed point mixed instrument

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20190111