CN208362494U - Differential arc oxidation effective electrolysis - Google Patents
Differential arc oxidation effective electrolysis Download PDFInfo
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- CN208362494U CN208362494U CN201820566466.1U CN201820566466U CN208362494U CN 208362494 U CN208362494 U CN 208362494U CN 201820566466 U CN201820566466 U CN 201820566466U CN 208362494 U CN208362494 U CN 208362494U
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- groove body
- temperature sensor
- arc oxidation
- differential arc
- temperature
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Abstract
The utility model relates to differential arc oxidation fields, more particularly to differential arc oxidation effective electrolysis, groove body including being loaded with electrolyte, the lid being covered at the top of groove body, across the intracorporal anode and cathode of lid insertion groove, it is set to the magnetic stirrer of groove body bottom and the magnetic stir bar being set to inside groove body, it is connected to the cooling back installation of groove body, it is installed on the intracorporal temperature control equipment of slot, further includes being wirelessly connected by wireless transport module in the remote control apparatus of groove body, cooling back installation and temperature control equipment；The temperature control equipment includes the first temperature sensor and second temperature sensor and strip heater.The utility model ionic conduction is high-efficient, electrolyte temperature variation is small, high in machining efficiency, noise is small.
Description
Technical field
The utility model relates to differential arc oxidation fields, more particularly to differential arc oxidation effective electrolysis.
Background technique
Differential arc oxidation is a kind of for the valve metals such as aluminium, magnesium, titanium metal and its process for treating surface of alloy.It is using high
Voltage, high current, the form of micro-arc discharge, it is thicker to form one in the metals such as aluminium, magnesium, titanium and its alloy surface in the electrolytic solution
Functional oxidation ceramic layer, this ceramic layer has high abrasion and corrosion resistance, while it is also equipped with the spies such as electrical isolation, heat-resisting
Property.Processing procedure and film layer itself are environmentally friendly simultaneously, have very big civilian promotional value.
It is domestic at present common microarc oxidation equipment provided mainly by mao power source, electrolytic cell, electrolyte, stainless steel yin
The composition such as pole, electrolyte cooling cycle filtration system.Electrolyte is housed, workpiece to be machined is individually hung over by hanger in electrolytic cell
On anode rod, submergence is in the electrolytic solution.
Existing electrolytic cell has the following deficiencies, on the one hand, and electrolyte is stationary state, ionic conduction low efficiency,
Ion cannot it is full and uniform processing efficiency is low in conjunction with workpiece to be processed, second aspect, differential arc oxidation efficiency and electrolyte
Temperature it is closely bound up, electrolyte temperature variation is excessively high, there are voltage swing phenomenon, be unfavorable for micro-arc oxidation process it is smooth into
Row, processing efficiency is low.The third aspect, noise is big in process engineering, is unfavorable for environmental protection.
Utility model content
To solve the above problems, the utility model provides, a kind of ionic conduction is high-efficient, electrolyte temperature variation is small, processing
The differential arc oxidation effective electrolysis high-efficient, noise is small.
The technical scheme adopted by the utility model is differential arc oxidation effective electrolysis, including being loaded with electrolyte
Groove body, the lid being covered at the top of groove body pass through the intracorporal anode and cathode of lid insertion groove, are set to the electromagnetism of groove body bottom
Blender and the magnetic stir bar being set to inside groove body, are connected to the cooling back installation of groove body, are installed on the intracorporal temperature of slot
Control device is spent, further includes being wirelessly connected by wireless transport module in groove body, cooling back installation and temperature control equipment
Remote control apparatus；The temperature control equipment includes the first temperature sensor and second temperature sensor and electric-heating-wire-heating
Device, first temperature sensor and second temperature sensor are electrically connected with anode and cathode respectively.
Further improvement to above-mentioned technical proposal is that the groove body successively includes insulating layer, puigging, gold from inside to outside
Belong to base and thermal insulation layer, the insulating layer are adhered to puigging, metal-based layer is adhered to puigging, and thermal insulation layer is adhered to Metal Substrate
Layer.
Further improvement to above-mentioned technical proposal is, the cooling back installation include heat-exchange tube, air compressor,
Water pump, air compressor, water pump are arranged outside groove body, and air compressor is connected with water pump, and heat-exchange tube is arranged in groove body
And close to anode, heat-exchange tube is connected with water pump.
Further improvement to above-mentioned technical proposal is that the strip heater is located at electrolytic cell body bottom.
Further improvement to above-mentioned technical proposal is that first temperature sensor and second temperature sensor are light
Fine temperature sensor.
The utility model has the following beneficial effects:
1, it on the one hand, is equipped with magnetic stirrer and magnetic stir bar, electrolyte is stirred, to accelerate in electrolytic cell
Ionic conduction efficiency, ion can be quickly in conjunction with workpieces processings, and differential arc oxidation is high-efficient.Second aspect is equipped with temperature control dress
It sets and cooling back installation can monitor and adjust electrolyte temperature in real time under the action of remote control apparatus, prevent electrolyte
It is too high or too low for temperature, guarantee that differential arc oxidation is gone on smoothly, when the temperature is excessively high, cooled down by cooling back installation, when
It when temperature is too low, is heated up by temperature control equipment, realizes the two-way regulating function of temperature.The third aspect, temperature control
Device includes the first temperature sensor and second temperature sensor and strip heater, first temperature sensor and second
Temperature sensor is electrically connected with anode and cathode respectively, the first temperature sensor and second temperature sensor real-time monitoring anode and
The temperature of cathode feeds back to remote control apparatus, and control heater work by remote control apparatus when the temperature is changed,
To maintain temperature constant, prevents electrolyte temperature variation excessively high and generate voltage swing phenomenon, guarantee going on smoothly for differential arc oxidation.
2, the groove body of electrolytic cell successively includes insulating layer, puigging, metal-based layer and thermal insulation layer, the heat preservation from inside to outside
Layer is adhered to puigging, and metal-based layer is adhered to puigging, and thermal insulation layer is adhered to metal-based layer.Outer surface is thermal insulation layer, isolation
External heat prevents heat from passing through groove body and enters in electrolyte, and inner surface is insulating layer, prevents the heat of electrolyte from conducting to outer
Portion, centre are equipped with puigging, play erasure effect, avoid generating noise, are conducive to environmental protection, while keeping electrolyte temperature
It is constant, it prevents electrolyte temperature variation excessively high and generates voltage swing phenomenon, guarantee going on smoothly for differential arc oxidation.
3, cooling back installation includes heat-exchange tube, air compressor, water pump, and air compressor, water pump setting are being electrolysed
Outside slot, air compressor is connected with water pump, and heat-exchange tube is arranged in electrolytic cell and close to anode, heat-exchange tube and water pump phase
Connection.When the first temperature sensor and second temperature sensor detect that electrolyte temperature is excessively high, heat-exchange tube and electrolyte
Heat exchange occurs, heat is transferred to outside electrolytic cell by air compressor and water pump, prevents electrolyte temperature from increasing, protects simultaneously
It holds that electrolyte temperature is constant, guarantees going on smoothly for differential arc oxidation.
4, strip heater is located at electrolytic cell body bottom, heating up to electrolyte from the bottom to top, so that entirely
Electrolyte temperature in electrolytic cell is uniform, guarantees going on smoothly for differential arc oxidation.
5, the first temperature sensor and second temperature sensor are fibre optic temperature sensor, have small in size, sensitivity
High, the advantages that anti-electromagnetic interference capability is strong, corrosion-resistant, the temperature data measured is accurate and reliable, is conducive to keep electrolyte temperature
It is constant, guarantee going on smoothly for differential arc oxidation.
6, insulating layer is heat preservation rock layer, and heat insulation effect is good, and the puigging is glass fiber sound absorbing cotton layer, can be sufficiently
The sound wave generated in process is absorbed, soundproof effect is good.
7, venthole is offered on lid, the gas generated during easy to process is discharged in time, prevents air accumulation from existing
Inside, air pressure inside is excessive and explodes, and guarantees going on smoothly for differential arc oxidation.
8, magnetic stir bar is several, and even suspension is in the electrolyte in electrolytic cell, and multiple magnetic stir bars are simultaneously
The different parts of electrolyte are stirred, so that the ionic conduction efficiency in electrolyte is more, are conducive to improve differential arc oxidation
Efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the working principle diagram of the utility model；
Fig. 3 is the cross-sectional view of the groove body of the utility model.
Specific embodiment
The utility model is further described below in conjunction with attached drawing.
As shown in FIG. 1 to 3, the respectively cross section of the structural schematic diagram of the utility model, working principle diagram and groove body
Schematic diagram.
Differential arc oxidation effective electrolysis 100, the groove body 110 including being loaded with electrolyte are covered on 110 top of groove body
Lid 120 is inserted into the anode 130 and cathode 140 in groove body 110 across lid 120, and the electromagnetism for being set to 110 bottom of groove body stirs
The magnetic stir bar 160 mixing device 150 and being set to inside groove body 110 is connected to the cooling back installation 170 of groove body 110, installation
It further include being wirelessly connected by wireless transport module in groove body 110, circulating cooling in the temperature control equipment 180 in groove body 110
The remote control apparatus 190 of device 170 and temperature control equipment 180；The temperature control equipment 180 includes the first temperature sensing
Device 181 and second temperature sensor 182 and strip heater 183, first temperature sensor 181 and second temperature sensing
Device 182 is electrically connected with anode 130 and cathode 140 respectively, and remote control apparatus and the first temperature sensor 181 and second temperature pass
Sensor 182 is electrically connected, and the heater is connected with remote control apparatus.
The groove body 110 of electrolytic cell 100 from inside to outside successively include insulating layer 111, puigging 112, metal-based layer 113 and every
Thermosphere 114, the insulating layer 111 are adhered to puigging 112, and metal-based layer 113 is adhered to puigging 112, and thermal insulation layer 114 is bonded
In metal-based layer 113.Outer surface is thermal insulation layer 114, and external heat is isolated, and prevents heat from passing through groove body 110 and enters in electrolyte,
Inner surface is insulating layer 111, prevents the heat of electrolyte from conducting to outside, and centre is equipped with puigging 112, plays erasure effect,
It avoids generating noise, is conducive to environmental protection, while keeping electrolyte temperature constant, prevent electrolyte temperature variation excessively high and produce
Raw voltage swing phenomenon, guarantees going on smoothly for differential arc oxidation.
Cooling back installation 170 includes heat-exchange tube 171, air compressor 172, water pump 173, air compressor 172, water
Pump 173 is arranged outside electrolytic cell 100, and air compressor 172 is connected with water pump 173, and heat-exchange tube 171 is arranged in electrolytic cell
In 100 and close to anode 130, heat-exchange tube 171 is connected with water pump 173.When the first temperature sensor 181 and second temperature pass
When sensor 182 detects that electrolyte temperature is excessively high, heat exchange occurs for heat-exchange tube 171 and electrolyte, and heat is passed through air pressure
Contracting machine 172 and water pump 173 are transferred to outside electrolytic cell 100, prevent electrolyte temperature from increasing, while keeping electrolyte temperature constant,
Guarantee going on smoothly for differential arc oxidation.
Strip heater 183 is located at 100 groove body of electrolytic cell, 110 bottom, and heating up to electrolyte from the bottom to top makes
The electrolyte temperature obtained in entire electrolytic cell 100 is uniform, guarantees going on smoothly for differential arc oxidation.
First temperature sensor 181 and second temperature sensor 182 are fibre optic temperature sensor, are had small in size, clever
The advantages that sensitivity is high, anti-electromagnetic interference capability is strong, corrosion-resistant, the temperature data measured is accurate and reliable, is conducive to keep electrolyte
Temperature is constant, guarantees going on smoothly for differential arc oxidation.
Insulating layer 111 is heat preservation rock layer, and heat insulation effect is good, and the puigging 112 is glass fiber sound absorbing cotton layer, energy
The sound wave generated in process is fully absorbed, soundproof effect is good.
Venthole is offered on lid 120, the gas generated during easy to process is discharged in time, prevents air accumulation from existing
Inside, air pressure inside is excessive and explodes, and guarantees going on smoothly for differential arc oxidation.
Magnetic stir bar 160 is several, and even suspension is in the electrolyte in electrolytic cell 100, multiple magnetic stir bars
160 are simultaneously stirred the different parts of electrolyte, so that the ionic conduction efficiency in electrolyte is more, are conducive to improve micro-
Arc oxidation efficiency.
On the one hand, it is equipped with magnetic stirrer 150 and magnetic stir bar 160, electrolyte is stirred, to accelerate to be electrolysed
Ionic conduction efficiency in slot 100, ion can be quickly in conjunction with workpieces processings, and differential arc oxidation is high-efficient.Second aspect is equipped with temperature
Control device 180 and cooling back installation 170 can monitor in real time under the action of remote control apparatus 190 and adjust electrolyte
Temperature prevents that electrolyte temperature is too high or too low, guarantees that differential arc oxidation is gone on smoothly, and when the temperature is excessively high, passes through circulating cooling
Device 170 cools down, and when the temperature is too low, is heated up by temperature control equipment 180, realizes the bidirectional modulation function of temperature
Energy.The third aspect, temperature control equipment 180 include that the first temperature sensor 181 and second temperature sensor 182 and heating wire add
Hot device 183, first temperature sensor 181 and second temperature sensor 182 are electrically connected with anode 130 and cathode 140 respectively,
Remote control apparatus is electrically connected with the first temperature sensor 181 and second temperature sensor 182, the heater and long-range control
Device is connected, the temperature of the first temperature sensor 181 and second temperature sensor 182 real-time monitoring anode 130 and cathode 140,
When the temperature is changed, remote control apparatus is fed back to, and heater work is controlled by remote control apparatus, to maintain temperature permanent
It is fixed, it prevents electrolyte temperature variation excessively high and generates voltage swing phenomenon, guarantee going on smoothly for differential arc oxidation.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But it should not be understood as limiting the scope of the patent of the utility model.It should be pointed out that for the common of this field
For technical staff, without departing from the concept of the premise utility, various modifications and improvements can be made, these all belong to
In the protection scope of the utility model.Therefore, the scope of protection shall be subject to the appended claims for the utility model patent.
Claims (5)
1. differential arc oxidation effective electrolysis, it is characterised in that: the groove body including being loaded with electrolyte is covered at the top of groove body
Lid passes through the intracorporal anode and cathode of lid insertion groove, is set to the magnetic stirrer of groove body bottom and is set in groove body
The magnetic stir bar in portion is connected to the cooling back installation of groove body, is installed on the intracorporal temperature control equipment of slot, further includes passing through
Wireless transport module is wirelessly connected in the remote control apparatus of groove body, cooling back installation and temperature control equipment；The temperature
Control device includes the first temperature sensor and second temperature sensor and strip heater, first temperature sensor and
Second temperature sensor is electrically connected with anode and cathode respectively.
2. differential arc oxidation effective electrolysis according to claim 1, it is characterised in that: the groove body is from inside to outside successively
Including insulating layer, puigging, metal-based layer and thermal insulation layer, the insulating layer is adhered to puigging, and metal-based layer is adhered to sound insulation
Layer, thermal insulation layer are adhered to metal-based layer.
3. differential arc oxidation effective electrolysis according to claim 2, it is characterised in that: the cooling back installation includes
Heat-exchange tube, air compressor, water pump, air compressor, water pump are arranged outside groove body, and air compressor is connected with water pump,
Heat-exchange tube is arranged in groove body and close to anode, and heat-exchange tube is connected with water pump.
4. differential arc oxidation effective electrolysis according to claim 3, it is characterised in that: the strip heater is located at
Electrolytic cell body bottom.
5. differential arc oxidation effective electrolysis according to claim 4, it is characterised in that: first temperature sensor and
Second temperature sensor is fibre optic temperature sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820566466.1U CN208362494U (en) | 2018-04-20 | 2018-04-20 | Differential arc oxidation effective electrolysis |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820566466.1U CN208362494U (en) | 2018-04-20 | 2018-04-20 | Differential arc oxidation effective electrolysis |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208362494U true CN208362494U (en) | 2019-01-11 |
Family
ID=64932062
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820566466.1U Expired - Fee Related CN208362494U (en) | 2018-04-20 | 2018-04-20 | Differential arc oxidation effective electrolysis |
Country Status (1)
| Country | Link |
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| CN (1) | CN208362494U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110118909A (en) * | 2019-06-11 | 2019-08-13 | 北京清大天达光电科技股份有限公司 | A kind of test device being switched fast temperature and pressure |
| CN113930821A (en) * | 2021-10-15 | 2022-01-14 | 广东电网有限责任公司 | Transformer plating bath system |
-
2018
- 2018-04-20 CN CN201820566466.1U patent/CN208362494U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110118909A (en) * | 2019-06-11 | 2019-08-13 | 北京清大天达光电科技股份有限公司 | A kind of test device being switched fast temperature and pressure |
| CN113930821A (en) * | 2021-10-15 | 2022-01-14 | 广东电网有限责任公司 | Transformer plating bath system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190111 Termination date: 20190420 |