CN208349763U - A kind of ceramic beaverboard automatic multi-layer drying system - Google Patents
A kind of ceramic beaverboard automatic multi-layer drying system Download PDFInfo
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- CN208349763U CN208349763U CN201820795317.2U CN201820795317U CN208349763U CN 208349763 U CN208349763 U CN 208349763U CN 201820795317 U CN201820795317 U CN 201820795317U CN 208349763 U CN208349763 U CN 208349763U
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- drying
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- prebake
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- 238000001035 drying Methods 0.000 title claims abstract description 106
- 239000000919 ceramic Substances 0.000 title claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 230000003028 elevating effect Effects 0.000 claims abstract description 19
- 230000007704 transition Effects 0.000 claims description 8
- 230000001133 acceleration Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 238000003032 molecular docking Methods 0.000 abstract description 2
- 239000000835 fiber Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000007767 bonding agent Substances 0.000 description 2
- 239000011094 fiberboard Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical group O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Abstract
The utility model relates to a kind of ceramic beaverboard automatic multi-layer drying systems, it is characterised in that: including elevating mechanism, conveying mechanism and drying module；The elevating mechanism, conveying mechanism and drying module are set gradually along horizontal direction；Docking for quick and stable is realized with the quick conveying section of conveying mechanism by automatic lifting, translation and the elevating mechanism of conveying in the utility model, ensure that being transitioned into drying module for ceramic beaverboard fast and stable；Furthermore using the conveying mechanism of multilayer setting in drying module, using three kinds of modules of prebake, hydrofuge drying and flash baking, it is ensured that the scientific rationality of drying and the efficiency of drying；Using circulation wind direction be arranged alternately with interior circulating fan, ensure that the stable circulation of heat source and stable drying effect.
Description
Technical field
The utility model relates to ceramic beaverboard drying system field more particularly to a kind of ceramic beaverboard automatic multi-layers
Drying system.
Background technique
Ceramic beaverboard is aluminosilicate fiberboard, a kind of refractory material.Good machinery is kept after the heating
Intensity, the product are rigidity and the fibrous thermal product with support strength compared with tapetum fibrosum, felt.
General ceramic beaverboard is using blown fiber (fiber is short, carefully, is easy to smash mixing) as ceramic beaverboard
A certain proportion of bonding agent, filler grade auxiliary agent is added in raw material, fully dispersed at slurry in mud pit by beater.With pump
It squeezes into molding pond, and is stirred with compressed air.Mold, which is put into molding pond, inhales fibre stuff using the principle vacuumized
It invests on mold.Accurate control adsorption time carries out vacuum dehydration to fiber wet feed, demoulding, and it is dry to be placed in pallet drying oven of making a gift to someone
It is 10-24 hours dry.Fiberboard after drying passes through dedicated milling drum, bead cutter, precise control of sizes.
A kind of ceramic beaverboard quickly drying method and equipment as disclosed in Chinese patent 201110061878.2, it is special
Sign is, while being dried with hot wind to ceramic beaverboard, carries out heating baking to ceramic beaverboard as heat source using microwave
It is dry.The uniform drying of the utility model is good, and microwave penetration power is strong, and directly from internally dry, each section is heated evenly, with containing
The reduction of water, the microwave energy of absorption can also reduce, and ceramic beaverboard itself does not absorb microwave, and water absorbability is strong, this is just
So that aqueous high local energy is higher, it can finally reach evenly drying.Traditional drying mode, due to refractory slab itself
Heat insulation property, cause internal heating slow, dry slow, and over time, drying time is slower and slower.And microwave
It is dry to avoid that low water content portion temperature is excessively high, cause the rotten of internal fiber bonding agent to be burnt, ceramic beaverboard is caused to send out
Yellow and quality decline.
The mode that above-mentioned patent is dried using microwave heating, the structure that this mode needs to seal heat to realize,
Overall flow connecting is poor, and artificial fill is needed to take product, inefficiency.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of ceramic beaverboard automatic multi-layer drying systems, can
Solve that general ceramic beaverboard drying system drying efficiency is low, the product moisture content of drying is high, the problem of drying effect difference.
In order to solve the above technical problems, the technical solution of the utility model are as follows: a kind of ceramic beaverboard automatic multi-layer baking
Dry systems, innovative point are: including elevating mechanism, conveying mechanism and drying module；Elevating mechanism, conveying mechanism and drying mould
Block is set gradually along horizontal direction；
The elevating mechanism includes support frame, riser guide, horizontal guide rail, horizontal drive motor, lifting motor and level
Conveyer belt；The top of support frame as described above is horizontally disposed horizontal guide rail, is provided with a mobile platform above horizontal guide rail,
Mobile platform by idler wheel be arranged on the horizontal guide rail and the driving lower edge of horizontal drive motor horizontal guide rail move back and forth；Institute
The bottom end that riser guide is connected to mobile platform along the vertical direction is stated, the horizontal conveying belt is connected horizontally on lifting by sliding block
On guide rail, horizontal conveying belt is moved back and forth along riser guide in vertical direction by the driving of lifting motor；The level is defeated
Band is sent to be arranged in a rack, horizontal conveying belt passes through the conveyor motor driving realization lifting of ceramic beaverboard, translation and defeated
It send；
The conveying mechanism is arranged in the side of elevating mechanism and docks with the horizontal conveying belt of elevating mechanism, conveying mechanism packet
Include fast transition section, at the uniform velocity conveying section and conveying frame, the fast transition section and at the uniform velocity conveying section is docked along horizontal direction
And it is provided with several layers from top to bottom；Each layer of the fast transition section includes independent acceleration roller and independent acceleration electricity
Machine accelerates roller and motor is accelerated to be arranged in conveying frame；Motor driven is accelerated to accelerate roller rotation；The at the uniform velocity conveying section it is every
One layer includes independent conveying roller and independent uniform speed electric motor, and the conveying roller and uniform speed electric motor are arranged in conveying frame；
Cross entire drying module in the at the uniform velocity conveying section；
The drying module includes prebake module, hydrofuge drying module and flash baking module；Prebake module, hydrofuge
Drying module and flash baking module are set gradually along horizontal direction；
The prebake module includes drying oven, heat exchanger, burner and major cycle blower；The burner passes through circulation
Pipeline is connected with heat exchanger, is connected between heat exchanger and drying oven by air duct, and drying oven is arranged in major cycle blower
The output end of top and major cycle blower is connected on air duct, and air duct is tightly attached on the two sides of drying oven, one side air-out of air duct
Side air inlet；The thermal energy that heat exchanger generates is blown into drying oven by major cycle blower by air duct；
The hydrofuge drying module is that a side in the drying oven of prebake module is equipped with interior circulating fan, is being dried
The wet-emitting blower that side in dry furnace is connected with is formed；The aqueous vapor generated in drying oven is quickly discharged hydrofuge drying module
Drying oven；The flash baking module is identical as drying module structure, and the drying furnace temperature of flash baking module is less than prebake
The temperature of drying oven in module, the temperature of prebake module are less than the temperature of hydrofuge drying module.
Further, the prebake module, hydrofuge drying module and adjacent two modules of flash baking module are by leading
The circulation hot-fluid that circulating fan is formed is contrary.
Utility model has the advantages that
1) pass through the quick conveying section of automatic lifting, translation and the elevating mechanism of conveying and conveying mechanism in the utility model
The docking for realizing quick and stable, ensure that being transitioned into drying module for ceramic beaverboard fast and stable；Furthermore in drying module
The conveying mechanism being arranged using multilayer, using three kinds of modules of prebake, hydrofuge drying and flash baking, it is ensured that the section of drying
Learn the efficiency of reasonability and drying；Using circulation wind direction be arranged alternately with interior circulating fan, ensure that the stable circulation of heat source
With stable drying effect.
Detailed description of the invention
Utility model will be further described in detail below with reference to the attached drawings and specific embodiments.
Fig. 1 is a kind of ceramic beaverboard automatic multi-layer drying system overall structure figure of the utility model.
Fig. 2 is a kind of lifting structure figure of ceramic beaverboard automatic multi-layer drying system of the utility model.
Fig. 3 is a kind of conveying mechanism structure chart of ceramic beaverboard automatic multi-layer drying system of the utility model.
Fig. 4 is a kind of prebake module map of ceramic beaverboard automatic multi-layer drying system of the utility model.
Fig. 5 is a kind of hydrofuge drying module figure of ceramic beaverboard automatic multi-layer drying system of the utility model.
Specific embodiment
The following examples can make professional and technical personnel that the utility model be more fully understood, but therefore will not
The utility model is limited among the embodiment described range.
A kind of ceramic beaverboard automatic multi-layer drying system as shown in Figures 1 to 5, including elevating mechanism 1, conveyer
Structure 2 and drying module 3；Elevating mechanism 1, conveying mechanism 2 and drying module 3 are set gradually along horizontal direction.
Elevating mechanism 1 includes support frame 11, riser guide 12, horizontal guide rail 13, horizontal drive motor 14, lifting motor 15
With horizontal conveying belt 16；The top of support frame as described above 11 is horizontally disposed horizontal guide rail 13, sets above horizontal guide rail 13
It is equipped with a mobile platform 17, mobile platform 17 is arranged on horizontal guide rail 13 and under the driving of horizontal drive motor 14 by idler wheel
It is moved back and forth along horizontal guide rail 13；The riser guide 12 is connected to the bottom end of mobile platform 17, the water along the vertical direction
Flat conveyer belt 16 is connected horizontally on riser guide 12 by sliding block, horizontal conveying belt 16 by the driving of lifting motor 15 along
Riser guide 12 is moved back and forth in vertical direction；The horizontal conveying belt 16 is arranged in a rack 18, and horizontal conveying belt 16 is logical
Cross lifting, translation and conveying that ceramic beaverboard is realized in the driving of conveyor motor 19.
Conveying mechanism 2 is arranged in the side of elevating mechanism 1 and docks with the horizontal conveying belt 16 of elevating mechanism 1, conveying mechanism 2
Including fast transition section 21, at the uniform velocity conveying section 22 and conveying frame 23, the fast transition section 21 and at the uniform velocity conveying section 22 along
Horizontal direction docks and is provided with several layers from top to bottom；Each layer of the fast transition section 21 includes independent acceleration roller
24 and independent acceleration motor 25, accelerate roller 24 and motor 25 is accelerated to be arranged in conveying frame 23；The driving of motor 25 is accelerated to add
Fast roller 24 rotates；Each layer of the at the uniform velocity conveying section 22 includes independent conveying roller 26 and independent uniform speed electric motor 27, institute
It states conveying roller 26 and uniform speed electric motor 27 is arranged in conveying frame 23；Cross entire drying module 3 in the at the uniform velocity conveying section 22.
Drying module 3 includes prebake module 31, hydrofuge drying module 32 and flash baking module 33；Prebake module
31, hydrofuge drying module 32 and flash baking module 33 are set gradually along horizontal direction.
Prebake module 31 includes drying oven 34, heat exchanger 35, burner 36 and major cycle blower 37；The burner 35
It is connected by circulation line with heat exchanger 35, is connected between heat exchanger 35 and drying oven 34 by air duct, major cycle blower
37 are arranged in the top of drying oven 34 and the output end of major cycle blower 37 is connected on air duct 38, and air duct 38 is tightly attached to drying oven
On 34 two sides, 34 1 side air-out side of air duct air inlet；Heat exchanger is produced 35 raw thermal energy and passes through wind by major cycle blower 37
Road 38 is blown into drying oven 34.
Hydrofuge drying module 32 is that a side in the drying oven 34 of prebake module 31 is equipped with interior circulating fan 39,
The formation of wet-emitting blower 30 that side in drying oven is connected with；The aqueous vapor that hydrofuge drying module 32 will generate in drying oven
Quickly discharge drying oven 34；The flash baking module 33 is identical as 31 structure of drying module, the drying of flash baking module 33
Furnace temperature is less than the temperature of drying oven in prebake module 31, and the temperature of prebake module 31 is less than the temperature of hydrofuge drying module 32
Degree.
Prebake module 31, hydrofuge drying module 32 and adjacent two modules of flash baking module 33 are by major cycle blower
The circulation hot-fluid of 37 formation is contrary.
It should be understood by those skilled in the art that the present utility model is not limited to the above embodiments, above-described embodiment and
Only illustrate the principles of the present invention described in specification, on the premise of not departing from the spirit and scope of the utility model,
The utility model also has various changes and improvements, these changes and improvements both fall within the scope of the claimed invention
It is interior.The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (2)
1. a kind of ceramic beaverboard automatic multi-layer drying system, it is characterised in that: including elevating mechanism, conveying mechanism and drying
Module；The elevating mechanism, conveying mechanism and drying module are set gradually along horizontal direction；
The elevating mechanism includes support frame, riser guide, horizontal guide rail, horizontal drive motor, lifting motor and horizontal feed
Band；The top of support frame as described above is horizontally disposed horizontal guide rail, is provided with a mobile platform above horizontal guide rail, mobile
Platform by idler wheel be arranged on the horizontal guide rail and the driving lower edge of horizontal drive motor horizontal guide rail move back and forth；The liter
Drop guide rail is connected to the bottom end of mobile platform along the vertical direction, and the horizontal conveying belt is connected horizontally on riser guide by sliding block
On, horizontal conveying belt is moved back and forth along riser guide in vertical direction by the driving of lifting motor；The horizontal conveying belt
It is arranged in a rack, horizontal conveying belt drives lifting, translation and the conveying for realizing ceramic beaverboard by conveyor motor；
The conveying mechanism is arranged in the side of elevating mechanism and docks with the horizontal conveying belt of elevating mechanism, and conveying mechanism includes fast
Fast changeover portion, at the uniform velocity conveying section and conveying frame, the fast transition section and at the uniform velocity conveying section are docked along horizontal direction and oneself
Above it is arranged with several layers；Each layer of the fast transition section includes independent acceleration roller and independent acceleration motor,
Accelerate roller and motor is accelerated to be arranged in conveying frame；Motor driven is accelerated to accelerate roller rotation；The at the uniform velocity conveying section it is each
Layer includes independent conveying roller and independent uniform speed electric motor, and the conveying roller and uniform speed electric motor are arranged in conveying frame；Institute
It states at the uniform velocity conveying section and crosses entire drying module；
The drying module includes prebake module, hydrofuge drying module and flash baking module；Prebake module, hydrofuge drying
Module and flash baking module are set gradually along horizontal direction；
The prebake module includes drying oven, heat exchanger, burner and major cycle blower；The burner passes through circulation line
It is connected with heat exchanger, is connected between heat exchanger and drying oven by air duct, the top of drying oven is arranged in major cycle blower
And the output end of major cycle blower is connected on air duct, air duct is tightly attached on the two sides of drying oven, one side air-out side of air duct
Air inlet；The thermal energy that heat exchanger generates is blown into drying oven by major cycle blower by air duct；
The hydrofuge drying module is that a side in the drying oven of prebake module is equipped with interior circulating fan, in drying oven
The wet-emitting blower that interior side is connected with is formed；Drying is quickly discharged in the aqueous vapor generated in drying oven by hydrofuge drying module
Furnace；The flash baking module is identical as drying module structure, and the drying furnace temperature of flash baking module is less than prebake module
The temperature of interior drying oven, the temperature of prebake module are less than the temperature of hydrofuge drying module.
2. a kind of ceramic beaverboard automatic multi-layer drying system according to claim 1, it is characterised in that: the preliminary drying
The circulation direction of heat flow that dry module, hydrofuge drying module and adjacent two modules of flash baking module are formed by major cycle blower
On the contrary.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820795317.2U CN208349763U (en) | 2018-05-25 | 2018-05-25 | A kind of ceramic beaverboard automatic multi-layer drying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820795317.2U CN208349763U (en) | 2018-05-25 | 2018-05-25 | A kind of ceramic beaverboard automatic multi-layer drying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208349763U true CN208349763U (en) | 2019-01-08 |
Family
ID=64890660
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820795317.2U Withdrawn - After Issue CN208349763U (en) | 2018-05-25 | 2018-05-25 | A kind of ceramic beaverboard automatic multi-layer drying system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208349763U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108562151A (en) * | 2018-05-25 | 2018-09-21 | 江苏普睿冠机械科技有限公司 | A kind of ceramic beaverboard automatic multi-layer drying system |
-
2018
- 2018-05-25 CN CN201820795317.2U patent/CN208349763U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108562151A (en) * | 2018-05-25 | 2018-09-21 | 江苏普睿冠机械科技有限公司 | A kind of ceramic beaverboard automatic multi-layer drying system |
| CN108562151B (en) * | 2018-05-25 | 2024-02-20 | 江苏普睿冠机械科技有限公司 | Automatic multilayer drying system of ceramic fiber board |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20190108 Effective date of abandoning: 20240220 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20190108 Effective date of abandoning: 20240220 |