CN208344688U - A kind of automatic doubling-up device of mattress - Google Patents
A kind of automatic doubling-up device of mattress Download PDFInfo
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- CN208344688U CN208344688U CN201820956707.3U CN201820956707U CN208344688U CN 208344688 U CN208344688 U CN 208344688U CN 201820956707 U CN201820956707 U CN 201820956707U CN 208344688 U CN208344688 U CN 208344688U
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Abstract
The utility model relates to a kind of automatic doubling-up devices of mattress.The automatic doubling-up device of mattress described in the utility model includes: conveying mechanism, doubling turnover mechanism and controller, the conveying mechanism includes first support, conveyer belt, first motor, first distance sensor and encoder, the conveyer belt is arranged in the first support, the first motor drives the conveyer belt rotation, the first distance sensor is arranged in the feed end of the conveyer belt, the encoder and the conveyer belt and records the moving distance of the conveyer belt；The first distance sensor and the encoder are electrically connected with the controller.The automatic doubling-up device of mattress described in the utility model improves the efficiency processed automatically by the judgement to mattress midpoint, and from mattress midpoint doubling.
Description
Technical field
The utility model relates to packing devices, more particularly to a kind of automatic doubling-up device of mattress.
Background technique
In the technology of the package of mattress, needs the mattress of bulk carrying out compression coil packet, be then packaged after doubling；Or first will
Volume packet packaging is carried out after mattress doubling, then carries out concentrating vanning conveying.
It in existing mattress production packing technique, singly only uses press and mattress is compressed, two are also carried out after compression
Secondary artificial doubling is packaged dress.The mattress both sides doubling that will manually compress also firmly will go to squeeze, complete the doubling of mattress, then
Spool packaging.Manually-operated large labor intensity, when operating cost, enterprise requirements are much not achieved in low efficiency.Compressed mattress
Not only again but also hard, it relies on and is accomplished manually when doubling, low efficiency, to influence the shipment amount of enterprise.Therefore, existing
Mattress production packing technique influences the efficient production of enterprise.
Utility model content
Based on this, the purpose of the utility model is to provide a kind of automatic doubling-up devices of mattress, with adaptive mattress
Width and the advantages of make compressed mattress good airproof performance.
A kind of automatic doubling-up device of mattress, including a conveying mechanism, a pair of folded over rotation mechanism and controller, the conveying
Mechanism includes first support, conveyer belt, first motor, first distance sensor and encoder, and the conveyer belt is arranged in institute
It states in first support, the first motor drives the conveyer belt rotation, and the first distance sensor is arranged in the conveying
The feed end of band, the encoder and the conveyer belt and the moving distance for recording the conveyer belt；The first distance sensing
Device and the encoder are electrically connected with the controller；
The doubling turnover mechanism includes second support and pushes doubling mechanism, and the pushing doubling mechanism is connected to described
The pushing doubling mechanism is supported in second support and by second support；The pushing doubling mechanism is in the pushing pair of mattress midpoint
Bending machine pad.
The automatic doubling-up device of mattress described in the utility model, by the judgement to mattress midpoint, and from mattress midpoint
Doubling improves the efficiency processed automatically, reduces the intensity of subsequent artefacts' operation, realizes more efficient automated production.
Further, the doubling turnover mechanism further includes turnover mechanism, which is connected to the second support
It goes up and the pushing doubling mechanism is driven to overturn.Turnover mechanism can drive the overturning for pushing doubling mechanism, to realize mattress
Overturning after it is horizontal send out so that mattress maintains preferable shape.
Further, the turnover mechanism includes the returning face plate of the first cylinder and two trident, in the returning face plate
Portion's infall is hinged in the second support, and one end of first cylinder is hinged in the second support, other end hinge
It connects on a bifurcated of the returning face plate, and first cylinder pushes the returning face plate to rotate around the second support；
The controller controls the movement of first cylinder.
Further, the pushing doubling mechanism includes the second cylinder, third cylinder, lower pressure rack, first clamping plate and second
Clamping plate；Second cylinder one end is hinged on the upper of the returning face plate, and the other end is hinged in the lower pressure rack, and by described
Two cylinders drive the lower pressure rack longitudinally reciprocating motion；One end of the first clamping plate is hinged on the middle part of the returning face plate, separately
One end can be rotated relative to the returning face plate；One end of the second clamping plate is hinged on the middle part of the returning face plate, and the other end is hinged
The third cylinder；The first clamping plate and the second clamping plate form grasping part side by side, and the lower pressure rack is in clamping sky
Interior pushing；The first clamping plate can the relatively described second clamping plate folding；The first end of the third cylinder is hinged on described turn over
On rotating plate, the other end is hinged in the second clamping plate, and the second clamping plate is driven to rotate；Controller control described the
The movement of two cylinders and the third cylinder.Doubling after doubling mechanism pushes mattress is pushed, the first folder during doubling
The end spacing of plate and second clamping plate is variable, so that upper end mattress entrance clamps always, and end when doubling mattress
It is gradually opened, mattress would not be tightened excessively and can not be pushed, thus smooth when ensure that pushing when pushing.
Further, the pushing doubling mechanism further includes the 4th cylinder, and the 4th cylinder one end is hinged on the overturning
On plate, the other end is hinged in the first clamping plate, and the first clamping plate is driven to rotate.It is openable relative to one side clamping plate and
The clamping plate of speech, both sides opposite can be opened, so that mattress clamps always during pushing doubling, and suitable downwards
It is smooth to push.
Further, the trident of the returning face plate includes pushing fork, pitching to bracket and conveying, and the turnover mechanism also wraps
Multiple conveying cylinders are included, which is connected on the conveying fork of the returning face plate.
It further, further include a rotary conveying mechanism, which is arranged in the doubling turnover mechanism
Downstream, for conveying and turn-over bed mattress.The setting of rotary conveying mechanism, can Convenient mattress complete doubling rear steering conveying,
The more convenient curling of mattress after adjustment angle after rotary conveying mechanism, can be rolled up directly to compress to mattress doubling
It is bent.
Further, the rotary conveying mechanism includes third bracket, multiple conveying cylinders, lifting and clamping mechanism and turns over
Rotation mechanism, the lifting and clamping mechanism include a lifting support and a lifting cylinder, and the lifting support is fixed on the third
On bracket, the lifting support supports the movement of the lifting cylinder；The turnover mechanism includes an overturning motor and a rotation
Plate, the overturning motor is fixed on the third bracket, and the swivel plate is driven to horizontally rotate；Multiple conveying cylinders
It is successively horizontally installed on the third bracket；The controller controls the movement of the overturning motor and the lifting cylinder.
It further, further include second distance sensor, which is arranged in the doubling turnover mechanism
Between the third bracket, sent out for incuding mattress from doubling turnover mechanism end.
Further, the pushing doubling mechanism further includes speed reducer, which passes through gear and the first clamping plate
It is connected with the second clamping plate, to slow down the velocity of rotation of the first clamping plate and the second clamping plate.
In order to better understand and implement, according to the present invention will be described in detail below with reference to the accompanying drawings.
Detailed description of the invention
Fig. 1 is the side view of the automatic doubling-up device of mattress of the utility model；
Fig. 2 is the schematic perspective view of the automatic doubling-up device of mattress of the utility model.
Specific embodiment
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", " hard straight ", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of describing the present invention and simplifying the description, rather than indicate
Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand
For limitations of the present invention.In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or two
More than a.
The automatic doubling-up device of the mattress of the utility model, is determined with the size of mattress in advance and is found in mattress
Point carries out the pushing and doubling of mattress in midpoint, during mattress pushes doubling, is reached by opening clamping plate into one
The effect of doubling is walked, and clamps mattress, 90 ° of rotations then are carried out to mattress, postrotational mattress can be carried out packing processing.
Whole process is automatically performed, and centering folding effect is good.
Such as Fig. 1, a kind of automatic doubling-up device of mattress, including a conveying mechanism 10, a pair of folded over rotation mechanism 20, one rotate defeated
Send mechanism 30 and controller.
Such as Fig. 2, the conveying mechanism 10 includes first support 11, conveyer belt 12, first motor 13, first distance sensor
(not shown) and encoder (not shown), the conveyer belt 12 are arranged in the first support 11, the first motor 13
The conveyer belt 12 is driven to rotate, the feed end of the conveyer belt 12, the encoder is arranged in the first distance sensor
With the conveyer belt 12 and record the moving distance of the conveyer belt 12；The first distance sensor and the encoder and institute
State controller electrical connection；
The doubling turnover mechanism 20 includes second support 21, pushes doubling mechanism and turnover mechanism, the pushing pair
Folding mechanism is connected in the second support 21 and supports the pushing doubling mechanism by second support 21；The pushing rigging machine
Structure pushes doubling mattress in mattress midpoint；The turnover mechanism is connected in the second support 21 and drives the pushing pair
Roll over mechanism overturning.
The turnover mechanism includes the returning face plate 23 of the first cylinder 22 and two trident, and the middle part of the returning face plate 23 is handed over
It is hinged at fork in the second support 21, one end of first cylinder 22 is hinged in the second support 21, the other end
It is hinged on a bifurcated of the returning face plate 23, and first cylinder 22 pushes the returning face plate 23 around described second
Frame 21 rotates；The controller controls the movement of first cylinder 22.
The pushing doubling mechanism includes the second cylinder 24, third cylinder 25, lower pressure rack 26, first clamping plate 27 and the second folder
Plate 28；Described second cylinder, 24 one end is hinged on the upper of the returning face plate 23, and the other end is hinged in the lower pressure rack 26, and by
Second cylinder 24 drives 26 longitudinally reciprocating motion of lower pressure rack；One end of the first clamping plate 27 is hinged on the overturning
The middle part of plate 23, the other end can be rotated relative to the returning face plate 23；One end of the second clamping plate 28 is hinged on the returning face plate
23 middle part, the hinged third cylinder 25 of the other end；The first clamping plate 27 and the second clamping plate 28 form clamping side by side
Space, the lower pressure rack 26 push in the grasping part；The first clamping plate 27 can the relatively described folding of second clamping plate 28；Institute
The first end for stating third cylinder 25 is hinged on the returning face plate 23, and the other end is hinged in the second clamping plate 28, and is driven
The second clamping plate 28 rotates；The controller controls the movement of second cylinder 24 and the third cylinder 25.It is described to turn over
The trident of rotating plate 23 includes pushing fork, pitching to bracket and conveying, and the turnover mechanism further includes multiple conveying cylinders, the conveying
Roller is connected on the conveying fork of the returning face plate 23.
The pushing doubling mechanism further includes the 4th cylinder, and the 4th cylinder one end is hinged on the returning face plate 23, separately
One end is hinged in the first clamping plate 27, and the first clamping plate 27 is driven to rotate.The pushing doubling mechanism further includes subtracting
Fast machine, which is connect by gear with the first clamping plate 27 and the second clamping plate 28, to slow down the first clamping plate
27 and the second clamping plate 28 velocity of rotation.
The downstream of the doubling turnover mechanism 20 is arranged in rotary conveying mechanism 30, for conveying and turn-over bed mattress.It is described
Rotary conveying mechanism 30 includes third bracket 31, multiple conveying cylinders 32, lifting and clamping mechanism and turnover mechanism, the lifting
Clamp system includes a lifting support 33 and a lifting cylinder 34, and the lifting support 33 is fixed on the third bracket 31,
The lifting support 33 supports the movement of the lifting cylinder 34；The turnover mechanism includes an overturning motor 35 and a swivel plate
36, the overturning motor 35 is fixed on the third bracket 31, and the swivel plate 36 is driven to horizontally rotate；It is multiple described defeated
Roller 32 is sent successively to be horizontally installed on the third bracket 31；The controller controls the overturning motor 35 and the lifting
The movement of cylinder 34.
This automatic doubling-up device further includes second distance sensor 40, which is arranged in the doubling
Between turnover mechanism 20 and the third bracket 31, sent out for incuding mattress from 20 end of doubling turnover mechanism.
In the present embodiment, the length of the first support 11 is greater than 2m.It is arranged on the pushing fork of the returning face plate 23
There is limit sliding rail, the lower pressure rack 26 is connected in the limit sliding rail by sliding block, and limit sliding rail limits the stroke of lower pressure rack 26
Position, so that lower pressure rack 26 can only be moved along the direction of limit sliding rail.
Working principle of the utility model is:
Judge including midpoint, push doubling and overturn, rotate three steps of conveying.
Midpoint judgement.Before mattress conveying, with regard to judging the size of mattress, found by pre- judgment means
The middle line of mattress or midpoint, and in the controller by midrange and mattress size reference record.When mattress starts to be transported to conveying
When in mechanism 10, first distance sensor sensing starts to convey to mattress, transmits the signal to controller, controller records at this time
The numerical value of encoder, as initial value.When mattress continues to transport and entirely pass through first distance sensor, this signal is transmitted
To controller, controller records the numerical value of encoder at this time, as stop value.Two values are subtracted each other and just obtain mattress by first
The total length of range sensor, then by this total length divided by two, just obtain the position at mattress midpoint.Mattress continues to convey, when
At the probe that the starting point of mattress passes through second distance sensor 40, controller obtains the signal, and according to calculated mattress
The distance that mattress continues conveying is calculated in midpoint.Due to lower pressure rack 26 between second distance sensor 40 it is horizontal away from
From be it is fixed, so the starting point of mattress reach second distance sensor 40 at, controller can judge mattress midpoint from
Then the horizontal distance of lower pressure rack 26 controls conveying mechanism 10 and continues to convey this distance, so that the midpoint of mattress is placed exactly in
The underface of lower pressure rack 26.
In addition, for mattress size it is known that by way of marking, also available mattress midpoint, leads to
The position that inductor etc. finds label is crossed, the midpoint of mattress is transported under lower pressure rack 26, sentencing for mattress midpoint also may be implemented
It is disconnected.
It pushes doubling and overturns.When the midpoint of mattress is placed on lower 26 lower section of pressure rack, the piston rod of the second cylinder 24 is recycled,
It drives lower pressure rack 26 to push vertically, then mattress doubling is pressed into the clamping formed between first clamping plate 27 and second clamping plate 28 empty
In.It initially, is opposite tightening between first clamping plate 27 and second clamping plate 28；During mattress pushes, third cylinder
25 driving second clamping plates 28 are opened with respect to first clamping plate 27, thus, grasping part forms a up-small and down-big wealthy degree of lip-rounding.Work as bed
Pad constantly pushes in this wealthy mouth, and third cylinder 25 is constantly opened, so that wealthy mouth is increasing.In the process entirely pushed
In, two clamping plates clamp the mattress of doubling.Lower pressure rack 26 persistently pushes, until lower 26 end of travel of pressure rack, that is, second
The piston rod stroke end of cylinder 24.At this point, completing the doubling of mattress.In the process, if first clamping plate 27 or the second
Clamping plate 28 is not opposite to be opened, and mattress can not continue to push, and also just be unable to fully doubling.After the completion of doubling, the driving of the first cylinder 22
23 vertical direction of returning face plate rotates 90 °, entire turnover mechanism rotation, to drive mattress from vertical steering horizontal.Then from turning over
It is passed out on the conveying cylinder of rotation mechanism on rotary conveying mechanism 30.
Rotation conveying.Mattress after doubling is transported on rotary conveying mechanism 30, continues to convey on conveying cylinder 32,
Until being transported at lifting and clamping mechanism, sensed by the third range sensor on lifting and clamping mechanism, then conveying cylinder
32 stop conveying.Lifting cylinder 34 pushes, and jacking cylinder pushes swivel plate 36 toward rising, and clamps mutually, so that mattress is clamped,
It overturns motor 35 and 90 ° of the rotation of swivel plate 36 is driven by reduction gearing, so that mattress be driven to be rotated by 90 °, then lifting cylinder 34
Rise, swivel plate 36 declines, and conveying cylinder 32 continues to convey mattress, finally passes out to subsequent processing processing.
The automatic doubling-up device high degree of automation of the utility model, centering effect is good, and it is strong to greatly reduce manual operation
It spends, and first by mattress doubling, then crimped in subsequent handling, to reduce manipulation strength.And it is crimped after first doubling
Mattress is easier to be packaged, and occupied space is smaller, more conducively conveys.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But it cannot be understood as the limitations to utility model patent range.It should be pointed out that for the common skill of this field
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
The protection scope of the utility model.
Claims (10)
1. a kind of automatic doubling-up device of mattress, it is characterised in that: including a conveying mechanism, a pair of folded over rotation mechanism and control
Device, the conveying mechanism include first support, conveyer belt, first motor, first distance sensor and encoder, the conveying
Band is arranged in the first support, and the first motor drives the conveyer belt rotation, the first distance sensor setting
In the feed end of the conveyer belt, the encoder and the conveyer belt and the moving distance for recording the conveyer belt；Described
One range sensor and the encoder are electrically connected with the controller；
The doubling turnover mechanism includes second support and pushes doubling mechanism, and the pushing doubling mechanism is connected to described second
The pushing doubling mechanism is supported on bracket and by second support；The pushing doubling mechanism is pushed in mattress midpoint to bending machine
Pad.
2. the automatic doubling-up device of mattress according to claim 1, it is characterised in that: the doubling turnover mechanism further includes turning over
Rotation mechanism, the turnover mechanism are connected in the second support and the pushing doubling mechanism are driven to overturn.
3. the automatic doubling-up device of mattress according to claim 2, it is characterised in that: the turnover mechanism includes the first cylinder
It is hinged in the second support with the middle part infall of the returning face plate of two trident, the returning face plate, first cylinder
One end be hinged in the second support, the other end is hinged on a bifurcated of the returning face plate, and first cylinder
The returning face plate is pushed to rotate around the second support；The controller controls the movement of first cylinder.
4. the automatic doubling-up device of mattress according to claim 3, it is characterised in that: the pushing doubling mechanism includes second
Cylinder, third cylinder, lower pressure rack, first clamping plate and second clamping plate；Second cylinder one end is hinged on the upper of the returning face plate,
The other end is hinged in the lower pressure rack, and drives the lower pressure rack longitudinally reciprocating motion by second cylinder；Described first
One end of clamping plate is hinged on the middle part of the returning face plate, and the other end can be rotated relative to the returning face plate；The one of the second clamping plate
End is hinged on the middle part of the returning face plate, the hinged third cylinder of the other end；The first clamping plate and the second clamping plate are simultaneously
Column form grasping part, and the lower pressure rack pushes in the grasping part；The first clamping plate can the relatively described second clamping plate open
It closes；The first end of the third cylinder is hinged on the returning face plate, and the other end is hinged in the second clamping plate, and drives institute
State second clamping plate rotation；The controller controls the movement of second cylinder and the third cylinder.
5. the automatic doubling-up device of mattress according to claim 4, it is characterised in that: the pushing doubling mechanism further includes
Four cylinders, the 4th cylinder one end are hinged on the returning face plate, and the other end is hinged in the first clamping plate, and described in driving
First clamping plate rotation.
6. the automatic doubling-up device of mattress according to claim 5, it is characterised in that: the trident of the returning face plate includes pushing
Fork pitches bracket and conveying, and the turnover mechanism further includes multiple conveying cylinders, which is connected to the returning face plate
Conveying fork on.
7. the automatic doubling-up device of mattress according to claim 6, it is characterised in that: it further include a rotary conveying mechanism, it should
The downstream of the doubling turnover mechanism is arranged in rotary conveying mechanism, for conveying and turn-over bed mattress.
8. the automatic doubling-up device of mattress according to claim 7, it is characterised in that: the rotary conveying mechanism includes third
Bracket, multiple conveying cylinders, lifting and clamping mechanism and turnover mechanism, the lifting and clamping mechanism include a lifting support and one
Lifting cylinder, the lifting support are fixed on the third bracket, and the lifting support supports the movement of the lifting cylinder；
The turnover mechanism includes an overturning motor and a swivel plate, and the overturning motor is fixed on the third bracket, and is driven
The swivel plate horizontally rotates；Multiple conveying cylinders are successively horizontally installed on the third bracket；The controller control
Make the movement of the overturning motor and the lifting cylinder.
9. the automatic doubling-up device of mattress according to claim 8, it is characterised in that: it further include second distance sensor, it should
Second distance sensor is arranged between the doubling turnover mechanism and the third bracket, overturns for incuding mattress from doubling
Mechanism end is sent out.
10. the automatic doubling-up device of mattress according to claim 9, it is characterised in that: the pushing doubling mechanism further includes
Speed reducer, the speed reducer are connect by gear with the first clamping plate and the second clamping plate, with slow down the first clamping plate with
The velocity of rotation of the second clamping plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820956707.3U CN208344688U (en) | 2018-06-20 | 2018-06-20 | A kind of automatic doubling-up device of mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820956707.3U CN208344688U (en) | 2018-06-20 | 2018-06-20 | A kind of automatic doubling-up device of mattress |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208344688U true CN208344688U (en) | 2019-01-08 |
Family
ID=64884228
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820956707.3U Active CN208344688U (en) | 2018-06-20 | 2018-06-20 | A kind of automatic doubling-up device of mattress |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208344688U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE112019007032T5 (en) | 2019-04-15 | 2021-12-02 | Guangzhou Lianrou Machinery & Equipment Co., Ltd. | Mattress conveyor, associated process, and system and process for rolling up and packaging a mattress |
-
2018
- 2018-06-20 CN CN201820956707.3U patent/CN208344688U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE112019007032T5 (en) | 2019-04-15 | 2021-12-02 | Guangzhou Lianrou Machinery & Equipment Co., Ltd. | Mattress conveyor, associated process, and system and process for rolling up and packaging a mattress |
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