CN208338033U - A kind of debugging jig - Google Patents
A kind of debugging jig Download PDFInfo
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- CN208338033U CN208338033U CN201821082506.1U CN201821082506U CN208338033U CN 208338033 U CN208338033 U CN 208338033U CN 201821082506 U CN201821082506 U CN 201821082506U CN 208338033 U CN208338033 U CN 208338033U
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- debugging
- jig
- debugging jig
- suction nozzle
- gripper
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Abstract
The utility model belongs to automation manufacture field, and it discloses a kind of debugging jig, the debugging jig is equipped with the dowel hole with the detent fit on preset mold, and the debugging jig is transparent or translucent material；The useful position in suction nozzle on the gripper for grabbing preset product is marked on the debugging jig；The debugging jig for the sucker position on manipulator that the purpose of this utility model is to provide a kind of for quickly positioning processed product.
Description
Technical field
The utility model relates to automate manufacture field, specially a kind of debugging jig.
Background technique
At present in flexible circuit board (FPC) industry, the equipment of process is punched just gradually from manual operation to automatic operation
Upgrading.Previous manual operation industrial injury risk is high, large labor intensity, while human resources consumption is big.But current FPC
Automatic punching equipment (rolling is fed except die cutting device) is all to grab mobile product using vacuum chuck, so needing
The specific location of vacuum chuck is adjusted for different products every time, therefore causes the time for switching item number needs long.
Artificial punching switching item number only needs 5 minutes or so can be completed, and automatic punching switching item number generally requires more than 40 minutes；
Automatic punching switching item number mainly includes more mold exchange, adjusts feeding positioning pin position, adjusts the suction on gripper
Four parts such as mouth position, setting operating parameter.The time that more mold exchange needs needs 5 minutes or so, substantially and is manually operated
Time is the same；It adjusts feeding pilot pin and needs 5 minutes or so；Setting operating parameter needs 1 minute or so；Remaining 30 minutes or so
Time is mainly the position for adjusting suction nozzle on gripper；The position of suction nozzle not only requires to avoid the leakage vacuum position on product, but also
Can take into account the position (ideally there are vacuum chuck in the two sides of each positioning pin) of positioning pin, the speed that suction nozzle is adjusted according to
Rely in technical staff experience how much, and when reprocessing same product every time, require to debug again completely, or even may be used also
It is more before the time ratio that can be spent.
Because suction nozzle adjusts inconvenient reason, the automatic updating for constraining punching process is regenerated.It can only be portion at present
Mitogenetic to produce the bigger item number of batch, the frequency for switching item number is relatively low, could use and automate and process that (general standard is can be with
Continuous production is no less than 8 hours item numbers), the item number of small lot is still using manual processing.
Utility model content
The sucker position on manipulator that the purpose of this utility model is to provide a kind of for quickly positioning processed product
The debugging jig set.
To achieve the above object, the utility model provides the following technical solutions:
A kind of debugging jig, the debugging jig are equipped with the positioning pin with the detent fit on preset mold
Hole, the debugging jig are transparent or translucent material；
The useful position in suction nozzle on the gripper for grabbing preset product is marked on the debugging jig.
It is further preferred that label has the position of upper suction nozzle on the debugging jig；Suction nozzle on the gripper
Position pass through gripper grab mold on preset product test determine.
Certainly, the position of suction nozzle will directly by experienced technical staff on the gripper for grabbing preset product
The placement position of suction nozzle is rendered directly on the film, the relevant informations such as specification including corresponding die positioning pin position, suction nozzle.
Production division's actual use verifying is transferred to, then is adjusted accordingly, repaints, completes the production of debugging jig.
In above-mentioned debugging jig, the model of preset product is labeled on the debugging jig and the debugging is controlled
Has the direction being placed on mold.And indicate the specification of specific suction nozzle, if suction nozzle is divided into more than two isolated areas, need
It draws corresponding regional scope and indicates；
In above-mentioned debugging jig, the debugging jig is made of transparent film egative film.
It should be noted that the raw material that the utility model is not limited to the debugging jig is film egative film, can also be
It is bright or translucent, the plastic tab of thickness about 1mm；It can also be the glass material for meeting intensity requirement；
For the utility model especially suitable for the sheet product processing adjustment of gripper sucker, this debugging jig is generally also thin
Piece.But the utility model not adjustment of the inverse correspondence for the gripper sucker of other special-shaped products；This debugging jig is equally suitable
Sucker for special-shaped product production gripper adjusts.
Further, adjustment of the utility model especially suitable for the sucker of the processing gripper of flexible circuit panel products.
Compared with prior art, the utility model has the beneficial effects that
Firstly, correct experience before can be remained by above-mentioned debugging jig；
Secondly, when so that producing same item number again, debugging can be shortened by debugging jig and corresponding adjustment method
Time, while not depending on skilled commissioning staff；For the product that can complete switching item number by normal condition more than 40 minutes, lead to
Above-mentioned debugging jig and corresponding adjustment method are crossed, can shorten to more than 20 minutes can be completed；
Finally, by the switching item number time for shortening automatic punching equipment process can be punched in larger scope
Carry out automation processing.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the preset product of the embodiments of the present invention 1-3；
Fig. 2 is the plan view of the gripper of the embodiments of the present invention 1-3；
The plan view for the debugging jig that Fig. 3 is the embodiments of the present invention 1-3；
Fig. 4 is the structural schematic diagram of the automatically processing device of the embodiments of the present invention 1-3；
Fig. 5 is the structural schematic diagram of the gripper of the embodiments of the present invention 1-3.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment 1
As Figure 1-Figure 5, a kind of debugging jig, the debugging jig are equipped with and the positioning on preset mold 6
The dowel hole 2 of cooperation is sold, the debugging jig is film egative film 1；
The preset mold 6 is the matched mold 6 with processed product, in general, when replacing product type, phase
The mold 6 answered should also be as replacing.
Label has the position 3 of suction nozzle 8 on 7 on the debugging jig；The position 3 of suction nozzle 8 is logical on the gripper 7
The test for the preset product crossed on the crawl mold 6 of gripper 7 determines.
The model 4 of preset product is labeled on the debugging jig and the debugging jig is placed on mold 6
Direction 5.
The debugging jig the preparation method comprises the following steps:
Step 1: the determination of suction nozzle position, preset product (as shown in figure 3, the product is 112A) is fixed by positioning pin
Position is on mold 6, and quantity and the position of the suction nozzle 8 on adjustment gripper 7 are so that gripper 7 can grab production according to preset requirement
Product；
Step 2: debugging the preparation of jig, open up positioning pin on the film egative film 1 same or similar with the specification of product
Hole 2, the dowel hole 2 are matched with the positioning pin；
Step 3: film egative film 1 is located on the mold 6 by the mark of suction nozzle position, then will be luxuriant and rich with fragrance by gripper 7
Woods egative film 1 is removed from mold 6, and the position of suction nozzle 8 is marked on film egative film 1, and the film egative film 1 of label 8 position of suction nozzle is
To debug jig.
Step 4: the model 4 and the pendulum of the debugging jig on mold of corresponding product are marked on the debugging jig
Put direction 5.
An automatically processing device wants the multiple products of simultaneous processing in many cases, and it includes multiple grippers, if
It is such case, then corresponding debugging jig will be made to each gripper and each product, according to progress step 1- step 4
Operation preparation obtains, and to indicate two pieces or muti-piece debugging jig put sequence.
Advantage of this embodiment is that the debugging jig being prepared can quickly be used for the determining and debugging jig pair
The determination for answering the sucker position of the gripper of product, effectively reduces sucker debug time, automatic for the processing of be pilot
Change has a very big significance.
Embodiment 2
As Figure 1-Figure 5, a kind of adjustment method of suction nozzle, the method is related to automatically processing device, described
Automatically processing device includes the gripper 7 with multiple suction nozzles 8 and the mold 6 for positioning product to be processed, the mould
Tool 6 is equipped with multiple positioning pins；The method specifically:
Step 11: debugging jig as described in Example 1 is installed on mold 6, make to debug the dowel hole 2 of jig with
Positioning pin on mold 6 is corresponding；
The quantity of positioning pin is consistent with the quantity of dowel hole 2, is multiple.
Step 12: the debugging jig on mold 6 being pipetted by gripper 7, and the suction nozzle 8 on gripper 7 is moved to debugging and is controlled
The position 3 of suction nozzle is marked on tool.
In general, gripper 7 should be adjusted to be suitable for the work angle of operator's observation and mobile suction nozzle.
Step 13: after the completion of step 12, debugging jig being removed and is reinstalled on mold 6, tune is pipetted by gripper 7
Jig is tried, judges whether the suction nozzle 8 on gripper 7 is adjusted to accurate position, if it is not, then according to the suction nozzle marked on debugging jig
The position of the suction nozzle 8 that running fix is not allowed again of position 4 is until all suction nozzles 8 are adjusted to accurate position.
An automatically processing device includes multiple grippers in many cases, if it is the case, then to each hand
Pawl all carries out the operation of step 11- step 12 until the suction nozzle on each gripper is adjusted to the position prepared.
Advantage of this embodiment is that sucker debug time is effectively reduced, the process automation for be pilot
It has a very big significance.
Embodiment 3
As Figure 1-Figure 5, it is punched with the flexible circuitry panel products (as shown in Figure 1) of model 112 in Full automatic servo
For machine processing (as shown in Figure 4), this product needs to be punched 1 time (punching number is identical more than 1 reason), indicates G's
It is dowel hole, other closed areas are the parts for being punched back leak vacuum；
The specific manufacturing process for debugging jig is as follows:
Step 21: big according to product to be punched using the transparent film egative film 1 for having mold positioning hole pattern of product 112
It is small to be cut, mold location hole (dowel hole 2 i.e. described in embodiment 1) is all processed as and die positioning pin size phase
Matched through-hole；
Step 22: in automatic cutting equipment, according to usual method, the suction nozzle arrangement of product 112 is debugged, until equipment
It is stable；
Step 23: the film egative film 1 for processing mold location hole, being set on die positioning pin；Full-automatic gouging machine is cut
It is changed to " debugging " mode, selects " single action " state, clicks " discharging " button, blanking gripper 7 (as shown in Figure 2) reaches in mold 6
Material grasping position, film egative film 1 is got hold of；" discharging " button is clicked again, and gripper 7 falls back on discharge level；
Step 24: blanking gripper 7 being dug 90 degree upwards, oriented manipulation personnel are apparent that through the transparent film 1
The position of suction nozzle 8；With marking pen on non-woods egative film, the position of accurate marker suction nozzle is done in this along the profile of suction nozzle
Circular mark A (can also do other labels that can be used to be accurately positioned), while indicate product type, and placing direction etc. is thin
Section.The suction nozzle 8 of blanking gripper 7 is debugged jig production and is finished；It is specific as shown in Figure 3；1 is the transparent film, and 2 be dowel hole, 3
It is product type for the position of the suction nozzle of label, 4,5 be the placement direction on mold 6.
Step 25: repeating 22,23,24 steps, the suction nozzle of production feeding gripper debugs jig.
Example is machined as in Full automatic servo punching with the product of model 112；Full automatic servo clicker press machine such as Fig. 4 institute
Show；In the present embodiment, the sucker of the gripper 7 of Full automatic servo clicker press machine is in mixed and disorderly arrangement state as shown in Figure 5.
The specific adjustment method for debugging jig is as follows:
Step 31: after the mold for installing product 112, the suction nozzle debugging jig of the blanking gripper 7 of product 112 being set to
On die positioning pin, according to the needs of debugging jig, suction nozzle extra on gripper 7 is put away；
Step 32: full-automatic gouging machine is switched to " debugging " mode, selects " single action " state, clicks " discharging " button, under
Material gripper reaches the material grasping position in mold, and suction nozzle debugging jig is got hold of；" discharging " button is clicked again, and gripper 7 falls back on discharging
Position；
Step 33: blanking gripper 7 being dug 90 degree upwards, oriented manipulation personnel are apparent that through the transparent film
The position of suction nozzle 8；Suction nozzle 8, is accurately moved on to corresponding position by the position mark of suction nozzle on control debugging jig；Blanking hand suction nozzle tune
Examination finishes；
Step 34: repeating 31~33 steps, complete the debugging of feeding hand suction nozzle；
Step 35: practical automatic cutting effect is tested in booting, then is finely adjusted；
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
Claims (3)
1. a kind of debugging jig, which is characterized in that the debugging jig is equipped with and the detent fit on preset mold
Dowel hole, the debugging jig be transparent or translucent material；
The useful position in suction nozzle on the gripper for grabbing preset product is marked on the debugging jig.
2. debugging jig according to claim 1, which is characterized in that be labeled with preset product on the debugging jig
Model and the debugging jig be placed in the direction on mold.
3. debugging jig according to claim 1 or 2, which is characterized in that the debugging jig is transparent film bottom
Piece is made；The specification of suction nozzle is labeled on the debugging jig.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821082506.1U CN208338033U (en) | 2018-07-10 | 2018-07-10 | A kind of debugging jig |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821082506.1U CN208338033U (en) | 2018-07-10 | 2018-07-10 | A kind of debugging jig |
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| CN208338033U true CN208338033U (en) | 2019-01-04 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108990277A (en) * | 2018-07-10 | 2018-12-11 | 深圳市麦肯机电有限公司 | Preparation method, the adjustment method of suction nozzle debugged jig, debug jig |
-
2018
- 2018-07-10 CN CN201821082506.1U patent/CN208338033U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108990277A (en) * | 2018-07-10 | 2018-12-11 | 深圳市麦肯机电有限公司 | Preparation method, the adjustment method of suction nozzle debugged jig, debug jig |
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