CN208336795U - For removing the device of flat wire enameled wire coat of paint - Google Patents
For removing the device of flat wire enameled wire coat of paint Download PDFInfo
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- CN208336795U CN208336795U CN201820728356.0U CN201820728356U CN208336795U CN 208336795 U CN208336795 U CN 208336795U CN 201820728356 U CN201820728356 U CN 201820728356U CN 208336795 U CN208336795 U CN 208336795U
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- screw rod
- paint
- milling cutter
- coat
- flat wire
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Abstract
The utility model is to provide a kind of for the removal of flat wire enameled wire coat of paint and removal efficiency is high, coat of paint removes clean device, is related to technical field of motor manufacture.Device includes rack and milling mechanism;The milling mechanism includes cylindrical milling cutter, cylindrical milling cutter driving mechanism, y-axis automatic feed mechanism and X-axis automatic feed mechanism.The device for removing flat wire enameled wire coat of paint of the utility model facilitates the coat of paint of removal flat wire enameled wire seamed edge R, and a station removes the coat of paint of flat wire enameled wire, improves peeling efficiency.
Description
Technical field
The utility model relates to technical field of motor manufacture more particularly to a kind of for removing the dress of flat wire enameled wire coat of paint
It sets.
Background technique
Motor stator flat wire winding compared to common winding under same volume, have it is light-weight, high-efficient, bigger electricity can be led to
The features such as noise is small under stream, good heat dissipation, high pressure, is widely used in high efficiency motor.It, cannot since flat wire enameled wire is rigidly big
As common winding coiling is inserted into stator slot, after the conducting wire of multistage certain shapes can only being made in advance then again in stator slot
One end (stator welding ends) the flat wire enameled wire in corresponding slot is turned one's head to be formed several rows of welding the end of a thread (i.e. line row), and will
Two neighboring the end of a thread in line row welds together and (forms a pad), to form complete closure winding.It is welding
When, the coat of paint of first every flat wire enameled wire the end of a thread must be removed completely, can guarantee high efficiency generator stator winding pad
Quality and consistency therefore need to remove the coat of paint at flat wire enameled wire both ends before making flat wire stator winding.
The processing method of flat wire enameled wire coat of paint common at present is artificial removal method and equipment removal method.Artificial removal's method
As all by manually grinding off coat of paint by sand paper or wiping coat of paint off by hand with blade, removal length is different, and peeling is not thorough,
The processing quality of finishing operations is influenced, inefficiency is removed the peel.Equipment removal method uses plain grinding equipment to polish or machine away
Surface coat of paint, since flat wire enameled wire is not circle, existing equipment needs two stations, and (x goes coat of paint station and y to cutter to cutter
Remove coat of paint station) it could complete, under peeling efficiency is relatively low, and x, y remove coat of paint to cutter, have only cut off the four of flat wire enameled wire
A face, the coat of paint of seamed edge R does not remove at 4, needs to increase peeling depth again to removal, causes flat wire enameled wire coat of paint
Remove that section is thinning and waste of material.
Utility model content
The technical problem to be solved by the utility model is to provide one kind to remove for flat wire enameled wire coat of paint and remove effect
Rate is high, coat of paint removes clean equipment.
The technical scheme adopted by the utility model to solve the technical problem is as follows: the dress for removing flat wire enameled wire coat of paint
It sets, including rack and milling mechanism;The milling mechanism includes cylindrical milling cutter, cylindrical milling cutter driving mechanism, y-axis self-acting feed machine
Structure and X-axis automatic feed mechanism;The y-axis automatic feed mechanism is mounted on the rack, the X-axis automatic feed mechanism and y-axis
Automatic feed mechanism connection, the cylindrical milling cutter driving mechanism are mounted on X-axis automatic feed mechanism, the cylindrical milling cutter and circle
The transmission connection of column milling cutter driving mechanism;The milling mechanism is two, and the cylindrical milling cutter of two milling mechanisms is set side by side.
It further, further include descending lines and the upper line excessively above cylindrical milling cutter below cylindrical milling cutter
Item;It is described descended lines and upper lines of crossing be equipped with cable-through hole with flat wire enameled wire clearance fit;It is described descended lines and upper mistake
Lines are mounted on the rack, and descend lines and the upper cable-through hole for crossing lines on the same line.
Further, the y-axis automatic feed mechanism include the first screw rod mounting base, first servo motor, the first screw rod,
First straight line guide rail and first feed screw nut's slide unit;The first servo motor is connect with the first screw rod transmission, and described first is straight
Line guide rail and the first screw rod are arranged in the first screw rod mounting base, the first feed screw nut slide unit by the first screw rod transmission and with
The guiding connection of first straight line guide rail;The first screw rod mounting base is mounted on the rack.
Further, the X-axis automatic feed mechanism include the second screw rod mounting base, the second servo motor, the second screw rod,
Second straight line guide rail and second feed screw nut's slide unit;Second servo motor is connect with the second screw rod transmission, and described second is straight
Line guide rail and the second screw rod are arranged in the second screw rod mounting base, the second feed screw nut slide unit by the second screw rod transmission and with
The guiding connection of second straight line guide rail;The second screw rod mounting base is connect with first feed screw nut's slide unit, and the cylindrical milling cutter drives
Motivation structure is mounted on second feed screw nut's slide unit.
Further, the first feed screw nut slide unit and first straight line guide rail roll cooperation guiding connection.
Further, the second feed screw nut slide unit and second straight line guide rail roll cooperation guiding connection.
Further, the cylindrical milling cutter driving mechanism includes main motor, spindle box and synchronous pulley;The spindle box
It is mounted on second feed screw nut's slide unit, the main motor is sequentially connected by synchronous pulley and spindle box;The cylindrical milling cutter
It is mounted on headstock spindle.
The beneficial effects of the utility model are: the device for being used to remove flat wire enameled wire coat of paint of the utility model, device
If the cylindrical milling cutter of two milling mechanisms is set side by side there are two milling mechanism, the cylindrical milling cutter of two milling mechanisms respectively by
Respective y-axis automatic feed mechanism and the control of X-axis automatic feed mechanism, facilitate the coat of paint of removal flat wire enameled wire seamed edge R, and one
A station removes the coat of paint of flat wire enameled wire, improves peeling efficiency.The machining direction and feed depth of device are by servo motor
Control, ensure that flat wire enameled wire goes the accurate adjustability of coat of paint depth.
Detailed description of the invention
Fig. 1 is the stereoscopic schematic diagram of the utility model;
Fig. 2 is the front view of the utility model;
Fig. 3 is the y-axis automatic feed mechanism structure chart of the utility model;
Fig. 4 is the X-axis automatic feed mechanism structure chart of the utility model;
Fig. 5 is the feed schematic diagram of the utility model;
As shown in the figure: 1. racks, 2.y axis automatic feed mechanism, 3.X axis automatic feed mechanism, 5. cylindrical milling cutters, 6. descended
Lines, cross lines on 7., 8. flat wire enameled wires, 21. first screw rod mounting bases, 22. first screw rods, 23. first servo motors,
24. first feed screw nut's slide unit, 25. first straight line guide rails, 31. second screw rod mounting bases, 32. second screw rods, 33. second servos
Motor, 34. second feed screw nut's slide units, 35. second straight line guide rails, 41. main motors, 42. spindle boxes, 43. synchronous pulleys.
Specific embodiment
The present invention will be further described with reference to the accompanying drawings and examples.
As shown in Figure 1 and Figure 2, for removing the device of flat wire enameled wire coat of paint, including rack and milling mechanism;The milling
Cutting mechanism includes cylindrical milling cutter 5, cylindrical milling cutter driving mechanism, y-axis automatic feed mechanism 2 and X-axis automatic feed mechanism 3;The y
Axis automatic feed mechanism 2 is mounted in rack 1, and the X-axis automatic feed mechanism 3 is connect with y-axis automatic feed mechanism 2;It is described
Cylindrical milling cutter driving mechanism is mounted on X-axis automatic feed mechanism 3, and the cylindrical milling cutter 5 is driven with cylindrical milling cutter driving mechanism
Connection;The milling attachment is two, and the cylindrical milling cutter 5 of two milling attachments is set side by side.
The effect that X-axis automatic feed mechanism 3 is connect with y-axis automatic feed mechanism 2 be by with y-axis automatic feed mechanism 2
Connection realizes X-axis automatic feed mechanism 3 in the feed in y-axis direction.Cylindrical milling cutter driving mechanism is mounted on X-axis self-acting feed machine
Effect on structure 3 is to enable cylindrical milling cutter driving mechanism in the concurrently or separately feed of x and y both direction.X and y both direction is same
When feed when, it can be achieved that flat wire enameled wire R removal.Cylindrical milling cutter 5 and cylindrical milling cutter driving mechanism are sequentially connected, transmission connection
It can be V belt translation, chain conveyer, gear drive etc..Milling mechanism is two, and the cylindrical milling cutter 5 of two milling mechanisms is set side by side
It sets, that is, when removing flat wire enameled wire coat of paint, passes through the respective X-axis automatic feed mechanism 3 of two milling mechanisms and y-axis self-acting feed
Mechanism 2 controls (clockwise or counterclockwise) feed in the same direction of two cylindrical milling cutters 5, a removal flat wire enameled wire half paint respectively
Skin, coat of paint removal only need a station, and processing efficiency is faster.Cylindrical milling cutter 5 can also use grinding wheel.
Flat wire enameled wire is when coat of paint removes, according to the fixed flat wire enameled wire of mode that plain clamp clamps, easy damaged
Flat wire enameled wire, and every removal is once primary with regard to that need to clamp, and influences production efficiency.Flat wire enameled wire is damaged in order to prevent and is mentioned
High efficiency further includes descending lines 6 and the upper lines 7 excessively above cylindrical milling cutter 5 positioned at 5 lower section of cylindrical milling cutter;
It is described descended lines 6 and upper lines 7 of crossing be equipped with cable-through hole with flat wire enameled wire clearance fit;It is described descended lines 6 and upper mistake
Lines 7 are mounted in rack 1, and descend lines 6 and the upper cable-through hole for crossing lines 7 on the same line.It is lower to cross lines 6 and upper mistake
Lines 7 are equipped with the cable-through hole with flat wire enameled wire clearance fit, and the clearance fit of cable-through hole and flat wire enameled wire both guarantees flat wire
Enameled wire does not damage coat of paint when passing through cable-through hole, and can guarantee that cylindrical milling cutter flat wire enameled wire in coat of paint removal does not shake.It crosses
The preferred 0.01-0.015mm of fit clearance of string holes and flat wire enameled wire.Due to being provided with lines 6 and upper lines 7 excessively, circle
When removing coat of paint, flat wire enameled wire both ends are located to descend in lines 6 and upper 7 cable-through hole of lines excessively column milling cutter 5, flat wire enameled wire
Not flexible, coat of paint removal is cleaner, and does not have to clamp, and does not damage flat wire enameled wire.
Linear motor sliding table can be used in y-axis automatic feed mechanism 2 and X-axis automatic feed mechanism 3.Due to linear motor sliding table
It is at high cost, it is preferred that as shown in Figure 3, Figure 4, y-axis automatic feed mechanism 2 includes the first screw rod mounting base 21, first servo motor
23, the first screw rod 22, first straight line guide rail 25 and first feed screw nut's slide unit 24;The first servo motor 23 and the first screw rod
22 transmission connections, the first straight line guide rail 25 and the first screw rod 22 are arranged in the first screw rod mounting base 21, and described first
Stem nut slide unit 24 is driven by the first screw rod 22 and is oriented to first straight line guide rail 25 and connects;The first screw rod mounting base 21 is pacified
In rack 1.X-axis automatic feed mechanism 3 includes the second screw rod mounting base 31, the second servo motor 33, the second screw rod 32, the
Two linear guides 35 and second feed screw nut's slide unit 34;Second servo motor 33 and the second screw rod 32 are sequentially connected, described
Second straight line guide rail 35 and the second screw rod 32 are arranged in the second screw rod mounting base 31, and the second feed screw nut slide unit 34 is by the
The transmission of two screw rods 32 is simultaneously oriented to connection with second straight line guide rail 35;The second screw rod mounting base 31 and first feed screw nut's slide unit
24 connections, the cylindrical milling cutter driving mechanism are mounted on second feed screw nut's slide unit 34.First servo motor 23 and first
Bar 22 is sequentially connected, and the second servo motor 33 and the second screw rod 32 are sequentially connected, and transmission connection can pass through shaft joint, synchronous belt
Or gear drive etc..First feed screw nut's slide unit 24 and the connection of the guiding of first straight line guide rail 25 and two feed screw nut's slide units 34
It is oriented to and connects with second straight line guide rail 35, guiding connection, which can be, to be slidably matched guiding connection or roll cooperation guiding connection, excellent
Choosing rolls cooperation guiding connection, and it is smaller to roll cooperation guiding connection frictional force.It is i.e. sliding in feed screw nut to roll the connection of cooperation guiding
Platform installs linear bearing, and linear bearing and screw rod, which roll, to be cooperated.
As shown in Figures 1 to 5, cylindrical milling cutter driving mechanism includes main motor 41, spindle box 42 and synchronous pulley in figure
43;Spindle box 42 is mounted on second feed screw nut's slide unit 34, and main motor 41 is connected by synchronous pulley 43 and the transmission of spindle box 42
It connects, cylindrical milling cutter 5 is mounted on 42 main shaft of spindle box.The utility model is this for removing the device of flat wire enameled wire coat of paint
What sample used: feed device is downward to cross 6 feeding of lines, and two milling mechanisms drive first by respective first servo motor 23
Screw rod 22 rotates, thus the movement of the first sliding block 24 of control and moving distance.Due to the second screw rod mounting base 31 and the first screw rod
Nut slide unit 24 connects, and the second screw rod mounting base 31 is connect with first feed screw nut's slide unit 24, and the second screw rod 32 is driven second
Stem nut slide unit 34, therefore, first servo motor 23 can control second feed screw nut's slide unit 34 in the movement in y-axis direction.Again
Since the second servo motor 33 can control movement and moving distance of the second feed screw nut's slide unit 34 in x-axis direction, spindle box
42 are mounted on second feed screw nut's slide unit 34, therefore, the cylindrical milling cutter 5 being connect with spindle box 42 can the direction x, y simultaneously or
Independent feed.While feed, main motor 42 is driven cylindrical milling cutter 5, thus realize to seamed edge R at the 4 of rectangle enameled wire and
The coat of paint of rectangular surfaces removes.Pass through the control to servo motor, it is ensured that rectangle enameled wire goes the accurate adjustable of coat of paint depth
Property.Two milling mechanisms can (clockwise or counterclockwise) feed in the same direction, a removal rectangle enameled wire half coat of paint, therefore processing
Efficiency is faster.It is pierced by after the removal of flat wire enameled wire coat of paint from upper cross in lines 7, is segmented and is cut off by blanking device, completed to flat wire
The coat of paint of enameled wire removes, and clamps number to reduce, improves processing efficiency.
Claims (7)
1. the device for removing flat wire enameled wire coat of paint, including rack (1) and milling mechanism;It is characterized by: the milling
Mechanism includes cylindrical milling cutter (5), cylindrical milling cutter driving mechanism, y-axis automatic feed mechanism (2) and X-axis automatic feed mechanism (3);
The y-axis automatic feed mechanism (2) is mounted on rack (1), the X-axis automatic feed mechanism (3) and y-axis automatic feed mechanism
(2) it connects, the cylindrical milling cutter driving mechanism is mounted on X-axis automatic feed mechanism (3), the cylindrical milling cutter (5) and cylinder
The transmission connection of milling cutter driving mechanism;The milling mechanism is two, and the cylindrical milling cutter (5) of two milling mechanisms is set side by side.
2. as described in claim 1 for removing the device of flat wire enameled wire coat of paint, it is characterised in that: further include being located at cylinder
Upper mistake lines (7) for descending lines (6) and be located above cylindrical milling cutter (5) below milling cutter (5);It is described descended lines (6) and
Upper cross lines (7) are equipped with the cable-through hole with flat wire enameled wire clearance fit;It is described descended lines (6) and it is upper cross lines (7) installation
On rack (1), and descended lines (6) and the upper cable-through hole for crossing lines (7) on the same line.
3. as claimed in claim 1 or 2 for removing the device of flat wire enameled wire coat of paint, it is characterised in that: the y-axis is automatic
Delivering gear (2) includes the first screw rod mounting base (21), first servo motor (23), the first screw rod (22), first straight line guide rail
(25) and first feed screw nut's slide unit (24);The first servo motor (23) and the first screw rod (22) are sequentially connected, and described the
One linear guide (25) and the first screw rod (22) are arranged in the first screw rod mounting base (21), the first feed screw nut slide unit
(24) it is driven by the first screw rod (22) and is oriented to first straight line guide rail (25) and connected;First screw rod mounting base (21) installation
On rack (1).
4. as claimed in claim 3 for removing the device of flat wire enameled wire coat of paint, it is characterised in that: the X-axis is walked automatically
Cutter mechanism includes (3) second screw rod mounting bases (31), the second servo motor (33), the second screw rod (32), second straight line guide rail
(35) and second feed screw nut's slide unit (34);Second servo motor (33) and the second screw rod (32) are sequentially connected, and described the
Two linear guides (35) and the second screw rod (32) are arranged in the second screw rod mounting base (31), the second feed screw nut slide unit
(34) it is driven by the second screw rod (32) and is oriented to second straight line guide rail (35) and connected;The second screw rod mounting base (31) and the
The connection of one feed screw nut's slide unit (24), the cylindrical milling cutter driving mechanism are mounted on second feed screw nut's slide unit (34).
5. as claimed in claim 4 for removing the device of flat wire enameled wire coat of paint, it is characterised in that: the first screw rod spiral shell
Female slide unit (24) and first straight line guide rail (25) roll cooperation guiding connection.
6. as claimed in claim 5 for removing the device of flat wire enameled wire coat of paint, it is characterised in that: the second screw rod spiral shell
Female slide unit (34) and second straight line guide rail (35) roll cooperation guiding connection.
7. the device for being used to remove flat wire enameled wire coat of paint as described in claim 4,5 or 6, it is characterised in that: the cylinder
Milling cutter driving mechanism includes main motor (41), spindle box (42) and synchronous pulley (43);The spindle box (42) is mounted on
On two feed screw nut's slide units (34), the main motor (41) is sequentially connected by synchronous pulley (43) and spindle box (42);It is described
Cylindrical milling cutter (5) is mounted on spindle box (42) main shaft.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820728356.0U CN208336795U (en) | 2018-05-16 | 2018-05-16 | For removing the device of flat wire enameled wire coat of paint |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820728356.0U CN208336795U (en) | 2018-05-16 | 2018-05-16 | For removing the device of flat wire enameled wire coat of paint |
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CN208336795U true CN208336795U (en) | 2019-01-04 |
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CN201820728356.0U Active CN208336795U (en) | 2018-05-16 | 2018-05-16 | For removing the device of flat wire enameled wire coat of paint |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108471038A (en) * | 2018-05-16 | 2018-08-31 | 成都华川电装有限责任公司 | Device for removing flat wire enameled wire coat of paint |
WO2021062495A1 (en) * | 2019-09-30 | 2021-04-08 | Machines In Three Dimensions Eood | A device for two-side varnish stripping from the surfaces of a rectangular copper wire |
-
2018
- 2018-05-16 CN CN201820728356.0U patent/CN208336795U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108471038A (en) * | 2018-05-16 | 2018-08-31 | 成都华川电装有限责任公司 | Device for removing flat wire enameled wire coat of paint |
WO2021062495A1 (en) * | 2019-09-30 | 2021-04-08 | Machines In Three Dimensions Eood | A device for two-side varnish stripping from the surfaces of a rectangular copper wire |
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