CN208334113U - A kind of experiment porch of diamond saw blade cutting nonmetallic materials - Google Patents
A kind of experiment porch of diamond saw blade cutting nonmetallic materials Download PDFInfo
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- CN208334113U CN208334113U CN201821097100.0U CN201821097100U CN208334113U CN 208334113 U CN208334113 U CN 208334113U CN 201821097100 U CN201821097100 U CN 201821097100U CN 208334113 U CN208334113 U CN 208334113U
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- China
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- saw blade
- diamond saw
- experiment porch
- nonmetallic materials
- push rod
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Abstract
The utility model discloses a kind of experiment porch of diamond saw blade cutting nonmetallic materials, including rack and the controller being arranged on the rack, rack is equipped with track, the moving trolley being slidably connected therewith is installed on track, moving trolley is equipped with three-dimensional force sensor, three-dimensional force sensor is equipped with fixture, is equipped with shock sensor on fixture；Cutter head and motor are additionally provided in rack, cutter head is driven by a motor rotation by belt pulley, and cutting tool is equipped on cutter head, and the front end of motor is equipped with the power meter to measure electrical consumption power；Experiment porch further includes the push rod to realize moving trolley feeding；Three-dimensional force sensor, shock sensor with controller Electricity Federation.Nonmetallic materials are cut by diamond saw blade, the data such as measurement saw blade spacing, power, cutting force, vibration, feed speed, cutting depth improve the durability and stock-removing efficiency of diamond saw blade to determine optimal parameter when diamond saw blade work.
Description
Technical field
The utility model relates to diamond saw blade and nonmetallic materials cutting test field, specifically a kind of diamond saw blades
Cut the experiment porch of nonmetallic materials.
Background technique
Diamond saw blade is a kind of cutting tool, is widely used in concrete, refractory material, stone material, the hard crisp material such as ceramics
The processing of material.In diamond saw blade cutting, saw blade speed, sawing depth, feed speed etc. are to influence diamond saw blade cutting
The major parameter of efficiency.In the design of relevant device, cutting parameter, which is rationally arranged, can greatly improve stock-removing efficiency and gold
The service life of hard rock saw blade.And obtaining correlation most to have parameter by test is most reasonable, effective mode.The existing experiment that can be found
Platform carries out the research of cutting force, cutting depth, feed speed etc. when being using the cutting of document piece, focus primarily upon to saw blade sheet
The research of body.Simultaneously as the needs of our company's equipment design, a kind of existing railway Curing of Tunnel Diseases lining cutting steel arch-shelf peace
Tankage groover, the patent No.: ZL201410766639.0 needs to be combined formula saw blade and carries out concrete fluting experimental study,
To obtain optimal parameter setting.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, provide a kind of diamond saw blade cutting non-metallic material
The experiment porch of material carrys out diamond saw blade cutting nonmetallic materials, so that it is determined that optimal parameter matches.
The purpose of this utility model is achieved through the following technical solutions: a kind of diamond saw blade cutting non-metallic material
The experiment porch of material, including rack and the controller being arranged on the rack, the rack is equipped with track, pacifies on the track
Equipped with the moving trolley being slidably connected therewith, the moving trolley is equipped with three-dimensional force sensor, on the three-dimensional force sensor
Equipped with fixture, shock sensor is installed on the fixture；Cutter head and motor are additionally provided in the rack, the cutter head passes through skin
Belt wheel is driven by a motor rotation, and cutting tool is equipped on cutter head, and the front end of the motor is equipped with to measure electrical consumption function
The power meter of rate；The experiment porch further includes the push rod to realize moving trolley feeding；The three-dimensional force sensor, vibration
Sensor with controller Electricity Federation.
It preferably, further include the dust instrument being arranged on the rack, the dust instrument and controller Electricity Federation.
Preferably, the cutting tool selects grinding wheel or a diamond saw blade or Combined diamond saw blade.
Preferably, the cutter head includes cutter shaft, and one end of the cutter shaft is connect with belt pulley, the other end of cutter shaft
Equipped with thread cap, cutter shaft is welded with fixed block close to belt pulley one end；The Combined diamond saw blade is equipped with mounting hole,
The cutter shaft passes through mounting hole and Combined diamond saw blade is socketed and drives Combined diamond saw blade rotation；Combined type gold
It is equipped with gasket, the material selection magnet of the gasket, and gasket between hard rock saw blade and is equipped with graduated scale, the material of cutter shaft
Select iron.
Preferably, the cutter shaft is equipped with strip component, and the strip component includes the cylinder being welded in cutter shaft
Pedestal is equipped with several strips on the cylindrical base, the card being equipped with strip is equipped on the internal diameter of the mounting hole
Slot a；Card slot b is formed between several strips, the gasket is arranged on card slot b.
Preferably, the gasket is equipped with several specifications, and different size gasket corresponds to the gasket of different length.
Preferably, the instrument cases include side plate, bottom plate and tailgate, there are two the side plate is set, one of side plate
Outer upper and outside are equipped with graduated scale close to cutter head one side edge；The bottom plate two sides are equipped with groove a, two side plates
It is oppositely arranged and is separately positioned in groove a, the same side of two side plates is respectively equipped with groove b, and the tailgate is arranged in groove b
It is interior and contact setting with the inner wall of two side plates.
Preferably, be equipped with a lifting platform in the bottom plate, the lifting platform include with bottom plate hoistable platform disposed in parallel,
Lifting device is provided between the hoistable platform and bottom plate.
Preferably, the push rod includes pedestal, Oil pump electrical machinery, oil cylinder, push rod main body, one end of the push rod main body and shifting
Dynamic trolley connection, the other end are connect with oil cylinder, and the oil cylinder is fixed on the base and connect with Oil pump electrical machinery output end；It is described
Oil pump electrical machinery and controller Electricity Federation；Graduated scale is additionally provided in the push rod main body.
Preferably, the push rod includes pedestal, oil cylinder, push rod main body, and one end of the push rod main body and moving trolley connect
It connects, the other end is connect with oil cylinder, and the oil cylinder is fixed on the base, and the push rod main body is equipped with handle and to measure
The graduated scale of feeding distance.
The utility model does not carry out the equipment for studying its performance to diamond saw blade itself, passes through diamond saw blade
Nonmetallic materials are cut, measurement saw blade spacing, power, cutting force (tangential force and normal force), vibration, feed speed, cutting are deep
The data such as degree, to determine optimal parameter, thus by optimal parameter setting mounting groove groover (application number 201410766639.0)
Multiple diamond saw blades spacing, the power of electro-hydraulic pressure motor, the feed speed of cutter drives mechanism, cutting depth, finally
While so that the diamond saw blade of groover is durable, stock-removing efficiency is high.
The beneficial effects of the utility model are:
1. cutting nonmetallic materials by diamond saw blade, saw blade spacing, power, cutting force (tangential force and normal direction are measured
Power), vibration, feed speed, the data such as cutting depth to determine optimal parameter when diamond saw blade work improve Buddha's warrior attendant
The durability and stock-removing efficiency of stone saw piece；
2. the cutter head in the utility model is completed in diamond saw blade cutting nonmetallic materials experiment to combined type Buddha's warrior attendant
The test of stone saw piece spacing adjustment.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model；
Fig. 2 is the main view of the utility model；
Fig. 3 is the structural schematic diagram of cutter head in the utility model；
Fig. 4 is the structural schematic diagram of diamond saw blade in the utility model；
Fig. 5 is the structural schematic diagram of instrument cases side plate in the utility model.
Specific embodiment
The technical solution of the utility model, but the protection scope of the utility model are described in further detail with reference to the accompanying drawing
It is not limited to as described below.
Embodiment
A kind of experiment porch of diamond saw blade cutting nonmetallic materials as shown in Figure 1, 2, including rack 1 and setting exist
Controller in rack 1, the rack 1 are equipped with track 2, are equipped with the moving trolley being slidably connected therewith on the track 2
3, push rod 10 can push moving trolley 3 to move repeatedly on track 2.In conjunction with power of motor and graduated scale, a timing is measured
Between numerical relation between 10 moving distance of inner push-rod and saw blade revolving speed, calculate feed speed when saw blade cuts.
One of implementation that push rod 10 pushes moving trolley 3 mobile in track 2: push rod 10 includes pedestal 101, oil
Pump motor 102, oil cylinder, push rod main body 103, controller and 102 Electricity Federation of Oil pump electrical machinery, controller control oil pump motor 102 are pumped into
The oil mass of oil cylinder, so that it may the movement speed that push rod main body 103 pushes moving trolley 3 is controlled, finally when control saw blade cuts
Feed speed.
Another implementation that push rod 10 pushes moving trolley 3 mobile in track 2: pedestal 101, oil cylinder, push rod main body
103, one end of the push rod main body 103 is connect with moving trolley 3, and the other end of push rod main body 103 is connect with oil cylinder, the oil
Cylinder is fixed on pedestal 101, and the push rod main body 103 is equipped with handle and the graduated scale to measure feeding distance.It is logical
Manual mobile putter main body 103 is crossed, to drive the movement of moving trolley 3, the speed moved manually can be realized to moving trolley 3
Movement speed control.
The moving trolley 3 is equipped with three-dimensional force sensor 4, and the three-dimensional force sensor 4 is equipped with fixture 5, the folder
Shock sensor 6 is installed on tool 5；Three-dimensional force sensor 4, shock sensor 6 with controller Electricity Federation, by the cutting force of measurement
(tangential force and normal force), vibration data are transferred to controller, convenient observation data in time.
As shown in Figure 3,4, cutter head 7 and motor 9 are additionally provided in the rack 1, the cutter head 7 is by belt pulley 8 by motor 9
Rotation is driven, cutting tool is installed on cutter head 7.Wherein, cutting tool selects grinding wheel or a diamond saw blade or combination
Formula diamond saw blade 73.Cutter head 7 includes cutter shaft 71, and one end of the cutter shaft 71 connect with belt pulley 8, cutter shaft 71 it is another
One end is equipped with thread cap, and cutter shaft 71 is welded with fixed block 72 close to 8 one end of belt pulley；On the Combined diamond saw blade 73
Equipped with mounting hole 731, the cutter shaft 71 passes through mounting hole 731 and Combined diamond saw blade 73 is socketed and drives combined type gold
Hard rock saw blade 731 rotates；Between Combined diamond saw blade 73 be equipped with gasket 74, the material selection magnet of the gasket 74, and
Gasket 74 is equipped with graduated scale, the material selection iron of cutter shaft 71.Cutter shaft 71 drives Combined diamond saw blade 73 to rotate,
Gasket 74 is equipped with several specifications, the gasket 74 of the corresponding different length of different size gasket 74, by the gasket 74 of different length simultaneously
It places between Combined diamond saw blade 73, the spacing between adjustment Combined diamond saw blade 73 on the one hand may be implemented, separately
One side gasket 74 is also capable of fixing the position of Combined diamond saw blade 73, by the gasket 74 of placement, realizes combined type Buddha's warrior attendant
The measurement of saw blade spacing between stone saw piece 73.Wherein gasket 74 selects magnet, is bonded gasket 74 with cutter shaft 71 closer,
It is able to achieve replacement 74 specification of gasket at any time, adjusts the spacing between Combined diamond saw blade 73.
Cutter shaft 71 passes through mounting hole 731 and Combined diamond saw blade 73 is socketed and drives Combined diamond saw blade 73
Rotation.While wherein realizing that cutter shaft 71 and Combined diamond saw blade 73 are socketed, combined type diamond saw is also driven
Piece 73 rotates, and needs to be equipped with strip component 75 in cutter shaft 71, and the strip component 75 includes being welded in cutter shaft 71
Cylindrical base 751 is equipped with several strips 752 on the cylindrical base 751, be equipped on the internal diameter of the mounting hole 731 with
The card slot a732 that strip 752 is equipped with；Card slot b753 is formed between several strips 752, the gasket 74 is arranged in card
On slot b753.
As shown in figure 5, specifically, the instrument cases 5 include side plate 51, bottom plate and tailgate, the side plate 51 is equipped with two
A, the outer upper of one of side plate 51 and outside are equipped with graduated scale 52 close to cutter head one side edge；The bottom plate
Two sides are equipped with groove a, and two side plates 51 are oppositely arranged and are separately positioned in groove a, and the same side of two side plates 51 is set respectively
Fluted b, the tailgate are arranged in groove b and contact setting with the inner wall of two side plates.Pass through the graduated scale on instrument cases 5
Ruler 52 can measure the cutting depth of saw blade.
Furthermore, it is understood that being equipped with a lifting platform in the bottom plate, the lifting platform includes and bottom plate lifting disposed in parallel
Platform is provided with lifting device between the hoistable platform and bottom plate.By lifting device, saw can be adjusted according to actual needs
The cutting depth of piece.
The above is only the preferred embodiment of the utility model, it should be understood that the utility model is not limited to herein
Disclosed form, should not be regarded as an exclusion of other examples, and can be used for other combinations, modifications, and environments, and
Can be in contemplated scope described herein, modifications can be made through the above teachings or related fields of technology or knowledge.And this field
The modifications and changes that personnel are carried out do not depart from the spirit and scope of the utility model, then all should be in right appended by the utility model
It is required that protection scope in.
Claims (10)
1. a kind of experiment porch of diamond saw blade cutting nonmetallic materials, which is characterized in that including rack and be arranged in machine
Controller on frame, the rack are equipped with track, are equipped with the moving trolley being slidably connected therewith, the shifting on the track
Dynamic trolley is equipped with three-dimensional force sensor, and the three-dimensional force sensor is equipped with fixture, is equipped with vibration-sensing on the fixture
Device；Cutter head and motor are additionally provided in the rack, the cutter head is driven by a motor rotation by belt pulley, is equipped with and cuts on cutter head
Cutting knife tool, the front end of the motor are equipped with the power meter to measure electrical consumption power；The experiment porch further include to
Realize the push rod of moving trolley feeding；The three-dimensional force sensor, shock sensor with controller Electricity Federation.
2. a kind of experiment porch of diamond saw blade cutting nonmetallic materials according to claim 1, it is characterised in that: also
Including the dust instrument being arranged on the rack, the dust instrument and controller Electricity Federation.
3. a kind of experiment porch of diamond saw blade cutting nonmetallic materials according to claim 1, it is characterised in that: institute
It states cutting tool and selects grinding wheel or a diamond saw blade or Combined diamond saw blade.
4. a kind of experiment porch of diamond saw blade cutting nonmetallic materials according to claim 3, it is characterised in that: institute
Stating cutter head includes cutter shaft, and one end of the cutter shaft is connect with belt pulley, and the other end of cutter shaft is equipped with thread cap, cutter shaft
Fixed block is welded with close to belt pulley one end；The Combined diamond saw blade is equipped with mounting hole, and the cutter shaft passes through peace
It fills hole and Combined diamond saw blade is socketed and drives Combined diamond saw blade rotation；It is equipped between Combined diamond saw blade
Gasket, the material selection magnet of the gasket, and gasket are equipped with graduated scale, the material selection iron of cutter shaft.
5. a kind of experiment porch of diamond saw blade cutting nonmetallic materials according to claim 4, it is characterised in that: institute
Cutter shaft is stated equipped with strip component, the strip component includes the cylindrical base being welded in cutter shaft, the cylindrical base
On be equipped with several strips, the card slot a being equipped with strip is equipped on the internal diameter of the mounting hole；Several strips it
Between form card slot b, the gasket is arranged on card slot b.
6. a kind of experiment porch of diamond saw blade cutting nonmetallic materials according to claim 4 or 5, feature exist
In: the gasket is equipped with several specifications, and different size gasket corresponds to the gasket of different length.
7. a kind of experiment porch of diamond saw blade cutting nonmetallic materials according to claim 1, it is characterised in that: institute
Stating instrument cases includes side plate, bottom plate and tailgate, and there are two the side plate is set, outer upper and the outside of one of side plate are leaned on
Nearly cutter head one side edge is equipped with graduated scale；The bottom plate two sides are equipped with groove a, and two side plates are oppositely arranged and are respectively set
In groove a, the same side of two side plates is respectively equipped with groove b, the tailgate be arranged in groove b and in two side plates
Wall contact setting.
8. a kind of experiment porch of diamond saw blade cutting nonmetallic materials according to claim 7, it is characterised in that: institute
It states and is equipped with a lifting platform in bottom plate, the lifting platform includes and bottom plate hoistable platform disposed in parallel, the hoistable platform and bottom
Lifting device is provided between plate.
9. a kind of experiment porch of diamond saw blade cutting nonmetallic materials according to claim 1, it is characterised in that: institute
Stating push rod includes pedestal, Oil pump electrical machinery, oil cylinder, push rod main body, and one end of the push rod main body is connect with moving trolley, another
End is connect with oil cylinder, and the oil cylinder is fixed on the base and connect with Oil pump electrical machinery output end；The Oil pump electrical machinery and controller
Electricity Federation；Graduated scale is additionally provided in the push rod main body.
10. according to claim 1, it is characterised in that: the push rod includes pedestal, oil cylinder, push rod main body, the push rod
One end of main body is connect with moving trolley, and the other end is connect with oil cylinder, and the oil cylinder is fixed on the base, the push rod main body
It is equipped with handle and the graduated scale to measure feeding distance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821097100.0U CN208334113U (en) | 2018-07-11 | 2018-07-11 | A kind of experiment porch of diamond saw blade cutting nonmetallic materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821097100.0U CN208334113U (en) | 2018-07-11 | 2018-07-11 | A kind of experiment porch of diamond saw blade cutting nonmetallic materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208334113U true CN208334113U (en) | 2019-01-04 |
Family
ID=64786700
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821097100.0U Active CN208334113U (en) | 2018-07-11 | 2018-07-11 | A kind of experiment porch of diamond saw blade cutting nonmetallic materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208334113U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108760554A (en) * | 2018-07-11 | 2018-11-06 | 中铁西南科学研究院有限公司 | A kind of experiment porch of diamond saw blade cutting nonmetallic materials |
| CN110361273A (en) * | 2019-08-27 | 2019-10-22 | 日进教学器材(昆山)有限公司 | Test equipment and test method for the test of material cutting ability |
-
2018
- 2018-07-11 CN CN201821097100.0U patent/CN208334113U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108760554A (en) * | 2018-07-11 | 2018-11-06 | 中铁西南科学研究院有限公司 | A kind of experiment porch of diamond saw blade cutting nonmetallic materials |
| CN108760554B (en) * | 2018-07-11 | 2023-11-03 | 中铁西南科学研究院有限公司 | Experiment platform for cutting nonmetallic materials by diamond saw blade |
| CN110361273A (en) * | 2019-08-27 | 2019-10-22 | 日进教学器材(昆山)有限公司 | Test equipment and test method for the test of material cutting ability |
| CN110361273B (en) * | 2019-08-27 | 2024-04-23 | 日进教学器材(昆山)有限公司 | Test instrument and test method for testing cutting performance of material |
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