CN208333149U - A kind of intelligent atomizing cooling tower of hydraulic turbine driving - Google Patents

A kind of intelligent atomizing cooling tower of hydraulic turbine driving Download PDF

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Publication number
CN208333149U
CN208333149U CN201721187620.6U CN201721187620U CN208333149U CN 208333149 U CN208333149 U CN 208333149U CN 201721187620 U CN201721187620 U CN 201721187620U CN 208333149 U CN208333149 U CN 208333149U
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China
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water
hydraulic turbine
water inlet
inlet pipe
tower
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来周传
包可羊
吴凯
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HANGZHOU FUDING ENERGY-SAVING TECHNOLOGY SERVICE Co Ltd
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HANGZHOU FUDING ENERGY-SAVING TECHNOLOGY SERVICE Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

Abstract

The utility model discloses a kind of hydraulic turbines to drive intelligent atomizing cooling tower, including tower body, setting in the intracorporal atomization unit of tower and intelligence control system, and water inlet pipe and outlet pipe is arranged in tower body;Atomization unit includes driving device and spraying device;Driving device includes the hydraulic turbine for driving fan blade rotation and the fan blade for blowing water droplets, and the hydraulic turbine is equipped with runner shaft, hydroturbine water intake end and hydraulic turbine outlet pipe, and hydroturbine water intake end hydraulic drives runner shaft rotates and fan blade is driven to rotate;Hydroturbine water intake end is connected to water inlet pipe, and hydraulic turbine outlet pipe is connected with spraying device;Spraying device includes atomization water inlet pipe and atomizer, and atomization water inlet pipe one end is connected to hydraulic turbine outlet pipe, and cocurrent enters to flow through the hydraulic turbine and the water rich in overbottom pressure, and the other end connects atomizer, and atomizer sprays upward and generates water droplets;Atomization unit is connected to same water inlet pipe and is distributed in tower body;Intelligence control system selects PLC automatic control system to control being sprayed for each atomization unit.

Description

A kind of intelligent atomizing cooling tower of hydraulic turbine driving
Technical field
The utility model relates to field of cooling tower more particularly to a kind of hydraulic turbine to drive intelligent atomizing cooling tower.
Background technique
The organic tool aerating and cooling tower of industrial cycle water cooling tower, cooling stack and spray cooling tower.Misting cooling Tower uses upper spraying type spraying ventilation atomising device, eliminates the filler part of cooling tower, and making entire tower almost becomes " a sky Tower " reduces the resistance in tower;And hydro powered is utilized, low pressure water flow generates spray, the work of spray by rotational flow atomized spray injector Firmly start sealed driving mechanism and fan blade reversely rotates, cold wind enters the water droplets with atomized flow in mist from air inlet Under the conditions of carry out heat exchange, to obtain expected cooling effect, output investment ratio standard machinery is logical in theory for spray cooling tower Cooling Tower will lack, and especially the cooling tower with spray propulsion reduces motor driven, be mounted with water collection device, and economize on electricity saves again Water;But the spray cooling tower in actual use has the disadvantage in that one, due to the unstability of circulation operation, causes Hydraulic pressure head into cooling tower is too low, so that spraying device spray effect is undesirable;Two, the thrust generated by spraying is not enough to protect The quick rotation of card device, operation is difficult, not can guarantee the rotation ventilation quantity of fan blade;Three, quality problem easily causes nozzle stifled Plug, maintenance are inconvenient;Four, since the revolving speed of fan blade reduces, air quantity is small be not achieved in principle it is cooling required for air quantity and Gas-water ratio cools down limited;Five, lack the low pressure, big flow, the atomization loading amount of big runner of function admirable, spray effect it is good with not This contradiction is easily blocked to be difficult to overcome.
In addition, at present the overwhelming majority standard machinery aerating and cooling towers using motor driven blower make cooling tower forced ventilation with Low-temperature water heating is cooled down by filler heat exchange;Existing atomizing cooling tower passes through recirculated water pressure of return water driving atomization propulsion device Rotating-spray atomized flow cools down with cold wind heat exchange;It is single to control gimmick, essentially by adjustment exit of pump valve or circulation Water pressure of return water controls, and can not investigate the cooling data inside cooling tower.In practical applications, control precision is low, Wu Fajing Standard controls flow to adjust temperature control, therefore electric power and water still have greater loss waste.
Summary of the invention
To solve the above problems, the utility model provides, a kind of structure is simple, and installation, maintenance is convenient;Power surplus is not Pressure charging system can be automatically adjusted when enough improves atomizing effect, and the cooling tower of energy-saving and water-saving.
To achieve the above object, a kind of hydraulic turbine of the utility model drives intelligent atomizing cooling tower, using following technology Scheme: including tower body, setting in the intracorporal atomization unit of tower and intelligence control system, water inlet pipe and water outlet is arranged in the tower body Pipe;
The atomization unit includes driving device and spraying device;The driving device includes the water wheels for driving fan blade rotation Machine and the fan blade for blowing water droplets, the hydraulic turbine are equipped with runner shaft, hydroturbine water intake end and hydraulic turbine outlet pipe, the water Runner shaft described in turbine water inlet end hydraulic drives rotates and fan blade is driven to rotate;The hydroturbine water intake end is connected to the water inlet Pipe, the hydraulic turbine outlet pipe are connected with the spraying device;
The spraying device includes atomization water inlet pipe and atomizer, and described atomization water inlet pipe one end is connected to the hydraulic turbine Outlet pipe, cocurrent enter to flow through the hydraulic turbine and the water rich in overbottom pressure, and the other end connects the atomizer, and the atomizer is upward It sprays and generates water droplets;
The atomization unit is equipped with several, and several atomization units are connected to same water inlet pipe and are distributed in tower body;
It is additionally provided with intelligence control system, the intelligence control system selects PLC automatic control system, passes through the sensing of arranging Device and freq uency conversion supercharging device, which are realized, control regulation cooling effect in turn to being sprayed for each atomization unit.
Preferred embodiment are as follows: the jet space of atomizer is reserved in the tower body, the tower body top is equipped with water collection device;
Or, the tower body lower end is equipped with air inlet.
Preferred embodiment are as follows: be additionally provided with the steel bracket and support the atomization unit;
Or, the tower body lower end is connected to pond, from the pond pass-out, the steel bracket is installed in described the outlet pipe On pond;Or, the air inlet is arranged in tower body lower end;
Or, the air inlet is arranged induced-draft plate, the induced-draft plate air inducing towards blowing in tower body upwards.
Preferred embodiment are as follows: the water inlet pipe is equipped with temperature sensor, and hydroturbine water intake end is equipped with branch certainly Movable valve is used to control the water flow into hydroturbine water intake end;The outlet pipe is equipped with leaving water temperature sensors for detecting Coolant-temperature gage;
Flow sensor, pressure sensor, freq uency conversion supercharging device and speed probe is individually arranged in each atomization unit, described At the hydroturbine water intake end, the freq uency conversion supercharging device is arranged in the hydraulic turbine for flow sensor, pressure sensor setting Water inlet end or water outlet be used to control the water flow into the hydraulic turbine, the speed probe cooperates the runner shaft to be arranged to be used for Supervise the revolving speed of fan blade;
The intelligence control system is arranged control main frame PLC, the temperature sensor, flow sensor, pressure sensor, Freq uency conversion supercharging device connects the control main frame PLC by real-time Data Transmission with speed probe, and the control main frame PLC is logical It crosses data analysis and data adjusts the operation for automatically controlling each atomization unit.
Preferred embodiment are as follows: the hydroturbine water intake end is connected to hydroturbine water intake pipe, each hydroturbine water intake pipe by branch into Water pipe is connected to water inlet pipe, and the branch automatic valve is arranged on the branch water inlet pipe.
Preferred embodiment are as follows: the hydroturbine water intake end is also connected to bypass water inlet pipe, and the bypass water inlet pipe is by bypassing certainly Movable valve is connected to water inlet pipe;
Or, the bypass water inlet pipe, which is connected to several hydraulic turbines, bypasses water inlet pipe, the hydraulic turbine bypass water inlet pipe is connected to institute State hydroturbine water intake end.
Preferred embodiment are as follows: the control main frame PLC and the temperature sensor, flow sensor, pressure sensor, frequency conversion Supercharging device selects RS-485 serial bus communication to connect with the link of speed probe;
Or, the freq uency conversion supercharging device includes booster water pump, the booster water pump is equipped with frequency converter.
Preferred embodiment are as follows: the atomization water inlet pipe connects several atomization water distributor pipelines, the atomization water distributor pipeline It is equipped with several atomizers;
Or, the atomization push unit is equipped with multiple, air duct guide plate in each fan blade outer ring setting.
Preferred embodiment are as follows: the tower body select cone or hyperbola or cylindrical or polygon or it is rectangular or Cement tower or steelframe shape or glass steel tower;
Or, the tower body top is equipped with outlet air port grid;Or, the tower body top is equipped with air duct, the air duct top Equipped with outlet air port grid.
The utility model has the following beneficial effects:
One, a kind of intelligent atomizing cooling tower of water turbine equipment of the utility model is removed in mechanical-draft cooling tower Cooling inner-tower filling material part, making entire tower almost becomes one " void tower ", reduces the resistance in tower;And utilize hydro powered water Turbine drives fan blade high speed rotation, generates upward air quantity, and be equipped with atomization water distributor branch pipe and upward mist in fan blade upper end The atomizer of change increases gas-water ratio so that Wind Volume and water droplets come into full contact with heat exchange;
Two, supercharging equipment is installed on spraying device water inlet pipe or hydroturbine water intake end and by cooling tower arranging Intelligent monitor system can guarantee the normal of the hydraulic turbine when making recirculated water under any production status and the operation of any low-head Pressure head needed for operation especially when the hypotony of the recirculated water, can cause rotational speed of water turbine too low, ventilation quantity subtracts Less and atomizer can not be atomized, and can not produce misty atomized flow, but will cause cooling tower can not cool down or cool down it is undesirable;Intelligence It can control system and give control main frame PLC by the data feedback of pressure sensor and temperature sensor, and analyze through data and be It is pressurized after balance adjustment of uniting by low pressure hot water of the freq uency conversion supercharging device to pipeline, to meet each hydraulic turbine in any production status Under can be by being operated normally under design situation, and guarantee that nozzle generates the service requirement of atomization atomized flow, so that cooling tower be made to reach To the requirement normally to cool down;The intelligence control system is thoroughly solved when circulation is in driving device or spraying device Water pressure it is ultralow when, be able to satisfy the cooling down requirement of cooling tower, and by analysis data, can be from according to the water temperature of cooling tower It is dynamic to adjust pressure charging system, circulating head is rationally adjusted, power consumption is reduced;By intelligent monitor system, select RS-485 serially total Line communication, reasonable analysis be atomized push unit whether normal operation, it is whether faulty, the problems such as blocking, reduce to cooling tower The difficulty of maintenance improves the efficiency of maintenance, and the maintenance of cooling tower is more convenient in actual use.
Three, the low pressure hot water flows into hydraulic turbine acting by water inlet pipe and fan blade is driven to rotate, and generates upward air quantity, water Turbine can be there are the overbottom pressure of a part after water potential energy is converted to mechanical energy, and low pressure hot water is by hydraulic turbine outlet pipe, through being atomized Water inlet pipe and atomization water distributor branch pipe eject upward atomized flow from atomizer and carry out heat exchange with mist and cold wind, The heat of hot water is taken away in the cold wind humidification gain of heat;And upward a part of water mist is ejected by atomizer and was risen in cold wind promotion Cheng Zhong forms large water drop by water collection device and drip water plate and falls down, and with air inlet enter cold wind it is secondary contact, increase Time of contact and the contact area of recirculated water and cold wind realize the secondary heat exchange cooling of recirculated water, can be further improved and follow The cooling effect of ring water;And another part atomized water passes through after the water collection device that tower body top is arranged receives water with damp and hot air Gas outlet grid is discharged outside tower, takes away part the heat of hot water.
Four, the recirculated water flows into hydraulic turbine acting by water inlet pipe in the form of low pressure hot water and drives fan blade rotation, generates Upward air quantity achievees the effect that cooling, and atomization unit setting is reserved in tower body, and in tower body in the utility model The jet space of atomizer so that water droplets realize heat exchange cooling in tower body, and is returned by water collection device and drip water plate It having received in pond, cooling tower caused by the one hand reducing standard machinery aerating and cooling tower blower due to strong drawing floats water, On the other hand the blower motor for cancelling standard machinery aerating and cooling tower using hydraulic turbine driving fan, has reached the mesh of water-saving and electricity-saving 's.
Five, auxiliary water inlet pipe of the bypass water pipe as hydroturbine water intake in the utility model, when the pressure of return water of recirculated water When meeting hydraulic turbine high-speed cruising and nozzle atomization enough, intelligence control system passes through pressure sensor, temperature sensor and stream The data of quantity sensor feed back to control main frame PLC by the transmission of RS-485 universal serial bus, and controlling brancher automatic valve is automatic It closes, opens bypass automatic valve, supply water to the hydraulic turbine and guarantee the normal operation of the hydraulic turbine and the atomization demand of atomizer, The cooling requirement for meeting cooling tower, is rationally utilized the power surplus of recirculated water, to reach 100% economize on electricity and water-saving mesh 's;
Six, the cooling tower structure of the utility model is simple, and installation is reequiped conveniently, is suitable for establishing and installing from new, be also suitable In the repacking of existing cooling tower, to the adaptable of various tower bodies, use easy to spread.
Detailed description of the invention
Fig. 1 is the cut away view of 1 cooling tower of embodiment;
Fig. 2 is the top view of 1 cooling tower of embodiment;
Fig. 3 is the partial cross sectional views of 1 driving device of embodiment;
Fig. 4 is the partial cross sectional views of 1 hydraulic turbine of embodiment;
Fig. 5 is the partial cross sectional views of 1 hydraulic turbine outlet pipe of embodiment;
Fig. 6 is 1 atomising device top view of embodiment;
Fig. 7 is 1 intelligence control system control method flow chart of embodiment.
Specific embodiment
Embodiment 1:
The hydraulic turbine as shown in figs 1 to 6 drives intelligent atomizing cooling tower, including tower body 1, the atomization being arranged in tower body 1 Unit and intelligence control system, the tower body 1 are passed through water inlet pipe 4 and are equipped with outlet pipe 5;The atomization unit includes driving dress It sets and spraying device;The driving device includes the fan blade 7 for blowing water droplets and the hydraulic turbine 28 of the driving rotation of fan blade 7, institute The hydraulic turbine 28 is stated equipped with runner shaft 29, hydroturbine water intake end and hydraulic turbine outlet pipe 23, the hydroturbine water intake end drives runner Axis 29, which rotates, simultaneously drives fan blade 7 to rotate, and the hydroturbine water intake end is connected to the water inlet pipe 4, the hydraulic turbine outlet pipe 23 with The spraying device is connected;The atomising device includes atomization water inlet pipe 19 and atomizer 9, described 19 one end of atomization water inlet pipe It is connected to the hydraulic turbine outlet pipe 23, cocurrent enters to flow through the hydraulic turbine and the water rich in overbottom pressure, and the other end connects the atomizer 9, the atomizer 9 is sprayed upward using overbottom pressure generates water droplets.
The atomization water inlet pipe 19 connects several atomization water distributor pipelines 25, and the atomization water distributor pipeline 25 is equipped with Several atomizers 9.
The atomization unit quantity is optionally designed according to the number of cooling-tower circulating water amount, in the present embodiment, the mist Change unit and be equipped with several (being cloth 36 actually in case, point 4 areas, 9, each area), this several atomization unit is set It sets in tower body 1, the jet space 110 of atomizer 9 is reserved in the tower body 1, and interior air duct guiding is arranged in 7 outer ring of each fan blade Water droplets are blowed to jet space 110 and realize cold and hot exchange by plate 10 to guide 7 wind of fan blade to the atomizer 9, described The top of tower body 1 is equipped with water collection device 2, and the water collection device 2 is the double-deck water collection device;The 1 inner wall surrounding of tower body is furnished with drip water plate 21, the drip water plate upper end connects water collection device 2, and 1 lower end of tower body is equipped with cooperation 21 air inlet 6 of drip water plate, the drip water plate 21 are located at the upper limb of the air inlet 6.
It is additionally provided with the steel bracket 18 and is used to support the tower body 1 and the atomization unit, 1 lower end of tower body is connected to water Pond 20, water droplets are changed with the cold wind through entering from air inlet 6 exchange after and collect through the water collection device 2 and the drip water plate 21 The pond 20 is fallen into, the outlet pipe 5 is installed on the pond 20 from 20 pass-out of pond, the steel bracket 18.
1 lower end side of tower body is equipped with cooperation 21 air inlet 6 of drip water plate, and the air inlet 6 is centered around the steel bracket Induced-draft plate 22 is arranged in 18 periphery, the air inlet, the cold wind that the induced-draft plate 22 introduces and towards in tower body 1 obliquely upward It blows, reduces air intake resistance, increase the air quantity of fan blade 7.
It is additionally provided with intelligence control system, the intelligence control system selects PLC automatic control system, passes through the sensing of arranging Device and freq uency conversion supercharging device realize the spraying control to each atomization unit, and then the cooling effect being optimal.
The water inlet pipe is equipped with temperature sensor 121, and the hydroturbine water intake end is equipped with the use of branch automatic valve 131 Enter the water at hydroturbine water intake end in control;The outlet pipe is equipped with leaving water temperature sensors 122 for detecting through cooling The water temperature of tower cooler, to detect the cooling effect of cooling tower;
The hydroturbine water intake end is connected to hydroturbine water intake pipe 24, several hydraulic turbines 28 are each by hydroturbine water intake pipe 24 connection branch water inlet pipe 14-1 are connected to water inlet pipe 4, and the branch water inlet pipe 14-1 is equipped with the branch automatic valve 13- 1。
The hydroturbine water intake end is also connected to bypass water inlet pipe 14-2, several respective water inlet ends of hydraulic turbine 28 are connected to water Turbine bypasses water inlet pipe 27, several hydraulic turbines bypass water inlet pipe 27 all connect with the bypass water inlet pipe 14-2, bypasses The bypass automatic valve 132 being arranged on water inlet pipe 14-2 is connected to the water inlet pipe 4;
The bypass water inlet pipe 14-2 and branch water inlet pipe 14-1 is mounted on 18 top of steel bracket.
Several atomization units are all individually equipped with pressure sensor 15, flow sensor 17,16 and of freq uency conversion supercharging device Speed probe 8, the flow sensor 17 and pressure sensor 15 are arranged on the hydroturbine water intake pipe 24, the frequency conversion Supercharging device 16 is arranged on the hydraulic turbine outlet pipe 23 for controlling the water flow at hydroturbine water intake end, the speed probe The revolving speed for supervising fan blade 7 is arranged in the 8 cooperation runner shafts 29.
Control main frame PLC is arranged in the intelligence control system, is increased by pressure sensor 15, flow sensor 17, frequency conversion Pressure device 16, speed probe 8, water inlet pipe temperature sensor 1 and outlet pipe temperature sensor 122 obtain the data of water flow, institute It states pressure sensor 15, flow sensor 17, freq uency conversion supercharging device 16, speed probe 8, water inlet pipe temperature sensor 1 and goes out Water pipe temperature sensor 122 selects RS-485 serial bus communication to connect with the link of the control main frame PLC, the control master Machine PLC is connected by real-time communication, and the operation for automatically controlling each atomization unit is adjusted using data analysis and data, thus real The optimal cooling effect of existing cooling tower.
Tower body 1 described in the present embodiment selects rectangular steelframe shape tower, and 1 top of tower body is equipped with outlet air port grid 3.
9 hydroturbine water intake pipes 24 are connected on branch water inlet pipe 141 described in the present embodiment;The hydroturbine water intake pipe 24 On freq uency conversion supercharging device 16, pressure sensor 15, flow sensor 17 are installed and connect with the hydraulic turbine 28, the hydraulic turbine 28 turns Fan blade 7 and speed probe 8 are installed on wheel shaft 29;Be connected on the bypass water pipe bypass automatic valve 131 and with it is several The hydraulic turbine 28 is connected;Each hydraulic turbine outlet pipe 23 is connected with atomization water inlet pipe 19 is respectively connected with;It is atomized water inlet pipe 19 each comfortable exits arrange several atomization water distributor pipelines 25, and each item atomization water distributor pipeline 25 is separately installed with several Atomizer 9,7 outer ring of water wheels machine blade are provided with interior air duct guide plate 10 as the guidance of 7 wind direction of fan blade.
The utility model is also provided with the second cooling structure on the basis of using the realization cooling down of atomizer 9 To enhance the effect that cools.Second cooling structure is drip water plate 21, air-inlet window 6, and drip water plate 21 is located at air inlet 6 Upper limb, and connect with top water collection device 2;Hot water is after atomizer 9 is atomized and carries out heat exchange cooling down with cold wind, portion It is flowed down after dividing water mist to encounter water collection device upwards by drip water plate 21, and the cold and hot exchange in water drenching hole through drip water plate 21, reaches secondary The effect of cooling down.
Overwhelming majority standard machinery aerating and cooling tower makes cooling tower forced ventilation and low temperature using motor driven blower at present Hot water is cooled down by filler heat exchange;Existing atomizing cooling tower passes through the driving atomization propulsion device rotation of recirculated water pressure of return water Jet atomization stream cools down with cold wind heat exchange;It is single to control gimmick, is returned essentially by adjustment exit of pump valve or recirculated water Water pressure controls, and can not investigate the cooling data inside cooling tower.In practical applications, control precision is low, can not precisely flow Amount adjusts temperature control, therefore still has greater loss waste.And single main pipeline in the prior art is divided into this system several A atomization unit is controlled, and control core is using control main frame PLC and is equipped with the pressure sensor 15, flow sensor 17, speed probe 8, water inlet pipe temperature sensor 1 and outlet pipe temperature sensor 122 and freq uency conversion supercharging device 16, each mist Change unit and be individually equipped with driving device, each driving device is separately provided supercharging device, flow sensor, pressure sensor and turns Fast sensor, the choosing of freq uency conversion supercharging device 16 includes booster water pump, and each booster water pump is individually equipped with frequency converter.In order to avoid The a large amount of wiring constructions in classical control system scene it is cumbersome, this system is from control main frame PLC to the pressure sensor, the stream The link of quantity sensor, addressed temperature sensor and the freq uency conversion supercharging device is serial using the RS-485 of current technology maturation Bus mode not only increases in-site installation efficiency, easy to maintain in practical applications, and also saves a large amount of scene and apply Work spool material.
As an alternative solution:
One, 1 top of the tower body in the present embodiment is equipped with air duct 3, and 3 top of air duct is equipped with outlet air port grid 31;
Two, the tower body 1 in the present embodiment can be used cone, hyperbola, polygon, rectangular, cement tower, steel frame type, The newly-built or transformation of glass steel tower etc.;
Three, aerosolizable unit multi-layer arrangement in the cooling tower in the present embodiment.
The present embodiment summarizes, and the low pressure hot water flows into the acting of the hydraulic turbine 28 by water inlet pipe 4 and fan blade 7 is driven to rotate, and produces Raw upward air quantity;Designing the hydraulic turbine 28, there are the overbottom pressure of a part, low pressure hot water to pass through for meeting after water potential energy converts mechanical energy Hydraulic turbine outlet pipe 24, through atomization water distributor branch pipe 25 and atomizer 9 eject upward atomized flow with mist with it is cold Wind carries out heat exchange;The heat of hot water is taken away in the cold wind humidification gain of heat, and a part of water mist pushes in uphill process in cold wind, forms big Droplet falls down, and cools down with the secondary contact heat-exchanging of cold wind, and another part atomized water passes through the receipts of tower top with damp and hot air Hydrophone is discharged outside tower after receiving water by gas outlet grid, achievees the effect that cooling.Due to eliminating standard machinery aerating and cooling tower Motor fan, and reduce the water that floats of cooling tower, achieved the purpose that water-saving and electricity-saving.
When the hypotony of the recirculated water, rotational speed of water turbine can be caused too low, ventilation quantity is reduced and atomizer 9 can not Atomization, can not produce misty atomized flow, but will cause cooling tower can not cool down or cool down it is undesirable;Intelligence control system passes through The data feedback of RS-485 serial bus transmission pressure sensor and temperature sensor gives control main frame PLC, and analyzes through data And be pressurized after system balancing adjusting by low pressure hot water of the frequency-conversionbooster booster water pump to pipeline, to meet each hydraulic turbine in any production It can be by being operated normally under design situation under operating condition, and guarantee that atomizer generates the service requirement of atomization atomized flow, to make Cooling tower reaches the requirement normally to cool down;The intelligent control method thoroughly solves return water of the circulation under any situation When pressure is ultralow, meet the cooling requirement of cooling tower.
When the pressure of return water of circulating hot water meets hydraulic turbine high-speed cruising enough and atomizer is atomized, intelligent control system System gives the data feedback of pressure sensor, temperature sensor and flow sensor to control master by RS-485 serial bus communication Machine PLC, controlling brancher automatic valve are automatically closed, and open bypass automatic valve, supply water to the hydraulic turbine and guarantee the hydraulic turbine just Often operation and atomizer atomization, meet the cooling requirement of cooling tower, the power surplus of recirculated water are rationally utilized, to reach 100% economize on electricity and water-saving purpose.
Case: it is the cooling tower of 3500m3/h that certain circulation, which has specified water process amount, and cooling tower water inlet height is 10 Rice, cooling tower air inlet top is 5 meters high, and backwater pressure head is 19 meters before cooling tower valve, the matched with blower motor function of cooling tower fan blade Rate is 160kW, 273 × 104m3/h of air quantity, density of moist air 1.1358kg/m3.Blower fan of cooling tower actual motion power is 140.7kW, cooling tower actual motion flow are 3600m3/h.System water supplement amount is 70m3/h.
System power surplus is calculated by formula P=ρ × g × 3600 × η of Q × H ÷, the power surplus of system is remote It less than power needed for blower fan of cooling tower, can not be driven using pure water turbine, water-electricity combination drive need to be used, but cooling tower floats Water is excessively high can not still to be solved.
Intelligent atomizing cooling tower is driven to solve the problems, such as cooling tower invisible waste electricity using the hydraulic turbine in the utility model Reduce cooling tower simultaneously to float water.It is given and is supplemented using Intelligent pressure unit while power surplus deficiency, keep system more than needed Energy is fully utilized.Implementation process is as follows:
(1) hydraulic turbine drives intelligent atomizing cooling tower to be arranged in cooling tower using modular combination mode.Recycle water mist It is 5 meters that required pressure head is set in makeup, and water wheels compressing head needed for the hydraulic turbine drives intelligent atomizing cooling tower is by the practical pressure more than needed of system Pressure head needed for head situation subtracts atomising device, the minimum design head of the hydraulic turbine is based on 10 meters, as hydraulic turbine actual ram is lower than It 10 meters, is then supplied using freq uency conversion supercharging device, the hydraulic turbine, the branch where freq uency conversion supercharging device is then bypassed to higher than 10 meters Road water inlet pipe is closed.This project is individually atomized push unit and designs by 100m3/h, and specific flow can increase and decrease according to the actual situation.
Hydraulic turbine actual design pressure head=system return pressure head-hydraulic turbine drives intelligent atomizing cooling tower-atomising device institute Pressure head is needed, such as hydraulic turbine actual design pressure head >=10 meter, is then designed by actual ram;Such as hydraulic turbine actual design pressure head < 10 Rice, then supplied by supercharging device, is designed by 10 meters.
This project hydraulic turbine is had more than needed -6 meters -5 meters=8 meters of pressure head=19 meter
19 meters: for backwater pressure head;
6 meters: hydraulic turbine atomising device mounting height is installed on 1 meter of air inlet top left-right position;
5 meters: pressure head needed for hydraulic turbine atomising device;
Because hydraulic turbine pressure head of having more than needed only has 8 meters, 10 meters are supplied using freq uency conversion supercharging device,
The practical acting P=ρ × g of the hydraulic turbine × Q × H ÷ 3600 × η hydraulic turbine
=1.0 × 103 × 9.81 × 100 × 10 ÷ 3600 × 88%
=2.398kW
ρ: for the density (1.0 × 103kg/m3) of water;
G: for acceleration of gravity (9.81m2/s);
H: for pressure head (m) more than needed can be used in system;
η: turbine efficiency (%)
To make cooling tower play preferable cooling effect, the hydraulic turbine drives intelligent atomizing cooling tower gas-water ratio to design by 1.3, And by the air quantity and wind pressure of gas-water ratio design the rotated fan blade of the hydraulic turbine, selected according to actual air quantity, wind pressure and Design of Rotation Blower needed for fan blade.It can specifically be calculate by the following formula:
Gas-water ratio=into tower air quality flow Q gas m ÷ into the mass flow Q water of tower water
Into tower air mass flow Q gas=into tower air quality flow Q gas m ÷ density of moist air ρ mm
Q gas m: into tower air quality flow (kg/s)
Q water: into the mass flow (kg/s) of tower water
Q gas: into tower air mass flow, i.e. air quantity (m3/h)
ρ m: density of moist air (kg/m3)
Because the blower of fan blade is directly driven by the hydraulic turbine, rotation speed of fan is identical as rotational speed of water turbine, the hydraulic turbine it is defeated Power is the input power of blower out, so the fan pressure of fan blade can be obtained by power of fan formula inverse, it may be assumed that
The fan pressure of fan blade=hydraulic turbine acting × 3600 × 1000 × η blower ÷ air quantity Q gas
Wind pressure unit: Pa
The hydraulic turbine does the unit of work: kW
Air quantity Q gas unit: m3/h
By the calculating to system capacity, and the hydraulic turbine is designed according to calculated case and drives intelligent atomizing cooling tower air water, Including the hydraulic turbine, the blower of fan blade, atomising device, control system etc..By to actual operating data before and after Revamping Cooling Tower It tests, is economized on electricity after Revamping Cooling Tower up to 76.7%, it is water-saving also to have 20% or more.It is detailed in following table:
The cooling tower operation data comparison of transformation front and back
The techno-economic effect of the utility model is as follows:
The utility model compared with prior art, has the following advantages that and effect: structure is simple, and installation, maintenance is convenient;It is rich Complementary energy can automatically adjust pressure charging system thrust when inadequate;The power surplus for fully utilizing factory does not cause to waste.
Pressure is adjusted due to using intelligence control system and freq uency conversion supercharging device, realizes recirculated water under any circumstance System call interception and production status under the low pressure that is occurred can meet operation;And pass through cooling tower cooling air volume and cooling water The gas-water ratio of amount, using forward arranging, water has two cooling procedures of fair current and adverse current in tower, and part mist droplet is on tower Portion adequately ensure that the time of heat exchange, due to using to extend residence time of the water in tower in suspended state Interior air duct guide plate, sieve plate (net) water drenching, the double-deck water collection device realize economize on electricity, water-saving, noise reduction, reduce process recycled water Operating cost, effect is obvious, therefore a kind of intelligent atomizing cooling tower of water turbine equipment should be the replacement production of existing cooling tower Product.
Above content described in this specification is only to illustrate to examples for clearly illustrating the present invention.The utility model Middle person of ordinary skill in the field can do various modifications or additions or adopt to described specific implementation case It is substituted with similar mode, content without departing from specification in the utility model or surmounts the claims and defined Range, should belong to the protection scope in the utility model.

Claims (9)

1. a kind of hydraulic turbine drives intelligent atomizing cooling tower, it is characterised in that: including tower body, be arranged in the intracorporal atomization unit of tower And water inlet pipe and outlet pipe is arranged in intelligence control system, the tower body;
The atomization unit includes driving device and spraying device;The driving device include drive fan blade rotation the hydraulic turbine and The fan blade of water droplets is blowed, the hydraulic turbine is equipped with runner shaft, hydroturbine water intake end and hydraulic turbine outlet pipe, the hydraulic turbine Runner shaft described in water inlet end hydraulic drives rotates and fan blade is driven to rotate;The hydroturbine water intake end is connected to the water inlet pipe, institute Hydraulic turbine outlet pipe is stated to be connected with the spraying device;
The spraying device includes atomization water inlet pipe and atomizer, and described atomization water inlet pipe one end is connected to the hydraulic turbine water outlet Pipe, cocurrent enter to flow through the hydraulic turbine and the water rich in overbottom pressure, and the other end connects the atomizer, and the atomizer sprays upward And generate water droplets;
The atomization unit is equipped with several, and several atomization units are connected to same water inlet pipe and are distributed in tower body;Also set There is intelligence control system, the intelligence control system selects PLC automatic control system, passes through the sensor and freq uency conversion supercharging of arranging Device, which is realized, control regulation cooling effect in turn to being sprayed for each atomization unit.
2. a kind of hydraulic turbine as described in claim 1 drives intelligent atomizing cooling tower, it is characterised in that: reserved in the tower body The jet space of atomizer, the tower body top are equipped with water collection device;Or, the tower body lower end is equipped with air inlet.
3. a kind of hydraulic turbine as claimed in claim 2 drives intelligent atomizing cooling tower, it is characterised in that: it is additionally provided with steel bracket, The steel bracket supports the atomization unit;
Or, the tower body lower end is connected to pond, the outlet pipe is additionally provided with steel bracket, the steel bracket from the pond pass-out It is installed on the pond;
Or, the air inlet is arranged in tower body lower end;
Or, the air inlet is arranged induced-draft plate, the induced-draft plate air inducing towards blowing in tower body upwards.
4. a kind of hydraulic turbine as described in claim 1 drives intelligent atomizing cooling tower, it is characterised in that: the water inlet pipe is equipped with Temperature sensor, hydroturbine water intake end are equipped with branch automatic valve for controlling the water for entering hydroturbine water intake end Stream;The outlet pipe is equipped with leaving water temperature sensors for detecting leaving water temperature;Flow sensing is individually arranged in each atomization unit Device, pressure sensor, freq uency conversion supercharging device and speed probe, the flow sensor, pressure sensor are arranged in the water Turbine water inlet end, the freq uency conversion supercharging device are arranged on the hydroturbine water intake end or hydraulic turbine outlet pipe for controlling water wheels The water flow of machine, the speed probe cooperate the runner shaft that the revolving speed for supervising fan blade is arranged;
Control main frame PLC, the temperature sensor, flow sensor, pressure sensor, frequency conversion is arranged in the intelligence control system Supercharging device connects the control main frame PLC by real-time Data Transmission with speed probe, and the control main frame PLC passes through number The operation for automatically controlling each atomization unit is adjusted according to analysis and data.
5. a kind of hydraulic turbine as claimed in claim 4 drives intelligent atomizing cooling tower, it is characterised in that: the hydroturbine water intake End connection hydroturbine water intake pipe, each hydroturbine water intake pipe are connected to water inlet pipe by branch water inlet pipe, and the branch automatic valve is set It sets on the branch water inlet pipe.
6. a kind of hydraulic turbine as claimed in claim 5 drives intelligent atomizing cooling tower, it is characterised in that: the hydroturbine water intake End also connection bypass water inlet pipe, the bypass water inlet pipe are connected to by bypassing automatic valve with the water inlet pipe;
Or, the bypass water inlet pipe, which is connected to several hydraulic turbines, bypasses water inlet pipe, the hydraulic turbine bypass water inlet pipe is connected to the water Turbine water inlet end.
7. a kind of hydraulic turbine drives intelligent atomizing cooling tower as described in claim 4 or 5, it is characterised in that: the control master The link choosing of machine PLC and the temperature sensor, flow sensor, pressure sensor, freq uency conversion supercharging device and speed probe It is connected with RS-485 serial bus communication;
Or, the freq uency conversion supercharging device includes booster water pump, the booster water pump is equipped with frequency converter.
8. a kind of hydraulic turbine as described in claim 1-6 any claim drives intelligent atomizing cooling tower, it is characterised in that: The atomization water inlet pipe connects several atomization water distributor pipelines, and the atomization water distributor pipeline is equipped with several atomization sprays Head;
Or, interior air duct guide plate is arranged in each fan blade outer ring.
9. a kind of hydraulic turbine as described in claim 1-6 any claim drives intelligent atomizing cooling tower, it is characterised in that: The tower body selects cone or hyperbola or cylindrical or polygon or rectangular or cement tower or steelframe shape or glass Glass head tower;
Or, the tower body top is equipped with outlet air port grid;Or, the tower body top is equipped with air duct, the air duct top is equipped with Outlet air port grid.
CN201721187620.6U 2017-09-17 2017-09-17 A kind of intelligent atomizing cooling tower of hydraulic turbine driving Active CN208333149U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107401932A (en) * 2017-09-17 2017-11-28 杭州福鼎节能科技服务有限公司 A kind of hydraulic turbine drive type intelligent atomizing cooling tower

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107401932A (en) * 2017-09-17 2017-11-28 杭州福鼎节能科技服务有限公司 A kind of hydraulic turbine drive type intelligent atomizing cooling tower

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