CN204301232U - A kind of adaptive space adjusting system being applicable to textile mills' size environment - Google Patents
A kind of adaptive space adjusting system being applicable to textile mills' size environment Download PDFInfo
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Abstract
本实用新型公开的一种适用于纺织厂大小环境的自适应空调系统,包括有相连接的复合式蒸发冷却空调机组和溴化锂吸收式冷水机组,复合式蒸发冷却空调机组、溴化锂吸收式冷水机组分别与纺织厂大小环境连通。本实用新型的自适应空调系统,采用大、小环境分别送风,能形成良好的气流组织,不仅能有效排出织机设备发热量,而且温度较高的工艺排风作为溴化锂吸收式制冷的驱动热源,提高能源利用效率。
The utility model discloses an adaptive air-conditioning system suitable for large and small environments of textile mills, which includes a connected compound evaporative cooling air-conditioning unit and a lithium bromide absorption chiller, the compound evaporative cooling air-conditioner and the lithium bromide absorption chiller are respectively Connected with the environment of textile mill size. The self-adaptive air-conditioning system of the utility model adopts large and small environments to supply air separately, which can form a good air flow organization, not only can effectively discharge the calorific value of the loom equipment, but also the high-temperature process exhaust air can be used as the drive of lithium bromide absorption refrigeration Heat source, improve energy utilization efficiency.
Description
技术领域technical field
本实用新型属于空调制冷设备技术领域,具体涉及一种适用于纺织厂大小环境的自适应空调系统。The utility model belongs to the technical field of air-conditioning and refrigeration equipment, in particular to an adaptive air-conditioning system suitable for large and small environments of textile mills.
背景技术Background technique
纺织车间的工艺生产过程对空气湿度要求非常严格,而目前纺织车间大多采用传统的全面送风方式,不仅造成空调系统送风量大,能耗增加,车间高湿环境使得操作人员极不舒适,而且难以单独控制工艺生产小环境的空气湿度,造成小环境的空气湿度很难满足较高精度的生产工艺的要求。另外,织机的工艺排风由于温度较高,大多进行外排,一定程度上造成热量的浪费。The production process of the textile workshop has very strict requirements on the air humidity. At present, most textile workshops adopt the traditional comprehensive air supply method, which not only causes a large air supply volume of the air conditioning system, but also increases energy consumption. The high humidity environment of the workshop makes the operators extremely uncomfortable. Moreover, it is difficult to control the air humidity in the small environment of process production alone, which makes it difficult for the air humidity in the small environment to meet the requirements of a higher-precision production process. In addition, due to the high temperature of the process exhaust of the loom, most of them are discharged outside, which causes waste of heat to a certain extent.
将吸收制冷与蒸发冷却相结合构成的纺织厂大小环境自适应空调,采用大、小环境分别送风,能够形成良好的气流组织,不仅能够有效排出织机设备发热量,而且温度较高的工艺排风作为溴化锂吸收式制冷的驱动热源,提高能源利用效率;小环境设置湿度传感器有效控制工艺送风的湿度,满足高精度工艺生产要求,大环境单独送风,满足人员舒适度要求。Combining absorption refrigeration and evaporative cooling, the self-adaptive air conditioner for the large and small environments of textile mills adopts separate air supply for large and small environments, which can form a good airflow organization. Exhaust air is used as the driving heat source of lithium bromide absorption refrigeration to improve energy utilization efficiency; a humidity sensor is installed in the small environment to effectively control the humidity of the process air supply to meet the requirements of high-precision process production, and the air supply in the large environment is independent to meet the comfort requirements of personnel.
实用新型内容Utility model content
本实用新型的目的在于提供一种适用于纺织厂大小环境的自适应空调系统,采用大、小环境分别送风,在形成良好气流组织的同时实现了合理送风,而且利用纺织厂小环境内温度较高的工艺排风作为溴化锂吸收式制冷的驱动热源,提高能源利用效率。The purpose of this utility model is to provide an adaptive air-conditioning system suitable for large and small environments of textile mills, which adopts large and small environments to supply air separately, realizes reasonable air supply while forming a good air flow organization, and utilizes the small environment of textile factories The process exhaust air with higher temperature is used as the driving heat source of lithium bromide absorption refrigeration to improve energy utilization efficiency.
本实用新型所采用的技术方案是,一种适用于纺织厂大小环境的自适应空调系统,包括有相连接的复合式蒸发冷却空调机组和溴化锂吸收式冷水机组,复合式蒸发冷却空调机组、溴化锂吸收式冷水机组分别与纺织厂大小环境连通。The technical solution adopted by the utility model is that an adaptive air conditioning system suitable for the large and small environments of textile mills, including a connected composite evaporative cooling air conditioning unit and a lithium bromide absorption chiller, a composite evaporative cooling air conditioning unit, and a lithium bromide The absorption chillers are respectively connected with the large and small environments of the textile mill.
本实用新型的特点还在于:The utility model is also characterized in that:
复合式蒸发冷却空调机组,包括有机组壳体,机组壳体相对的两侧壁上分别设置有进风口、送风口;机组壳体内按新风进入后流动方向依次设置有空气过滤器a、立管间接蒸发冷却器、表冷器、流体动力式喷水装置及送风机,立管间接蒸发冷却器与表冷器之间形成混风室;立管间接蒸发冷却器上方对应的机组壳体顶壁上设置有排风口,排风口内设置有二次风机,排风口通过小环境送风管与纺织厂小环境连通,小环境送风管通过旁通风管与混风室连通,送风口通过大环境送风管与纺织厂大环境连通,表冷器通过水管组与溴化锂吸收式冷水机组连接。The compound evaporative cooling air conditioner unit includes an organic unit shell, and the opposite side walls of the unit shell are respectively provided with an air inlet and an air supply port; the air filter a and the standpipe are arranged in sequence according to the flow direction of the fresh air after entering the unit shell. Indirect evaporative cooler, surface cooler, hydrodynamic water spray device and blower, a mixed air chamber is formed between the standpipe indirect evaporative cooler and the surface cooler; There is an air exhaust port, and a secondary fan is installed in the air exhaust port. The air exhaust port is connected to the small environment of the textile factory through the small environment air supply pipe, and the small environment air supply pipe is connected to the mixing chamber through the side air pipe. The ambient air supply pipe is connected to the large environment of the textile factory, and the surface cooler is connected to the lithium bromide absorption chiller through the water pipe group.
溴化锂吸收式冷水机组,包括有蒸发器,蒸发器通过管道依次与吸收器、发生器及冷凝器连接构成闭合回路;吸收器与发生器之间的管道上设置有水泵c;冷凝器与蒸发器之间的管道上设置有阀门c;蒸发器分别通过表冷器进水管、表冷器出水管与表冷器连接;发生器还通过支管道与吸收器连接,支管道上设置有阀门b;发生器通过小环境地排风管与纺织厂小环境地板上设置的高温工艺回风口连通,发生器还通过外排风管与外界连通。The lithium bromide absorption chiller includes an evaporator, and the evaporator is connected to the absorber, the generator and the condenser in sequence through pipelines to form a closed loop; a water pump c is arranged on the pipeline between the absorber and the generator; the condenser and the evaporator There is a valve c on the pipeline between them; the evaporator is connected to the surface cooler through the water inlet pipe of the surface cooler and the outlet pipe of the surface cooler; the generator is also connected to the absorber through a branch pipe, and a valve b is set on the branch pipe; The generator communicates with the high-temperature process air return port set on the floor of the small environment of the textile factory through the exhaust pipe of the small environment, and the generator also communicates with the outside world through the external exhaust pipe.
高温工艺回风口内设置有空气过滤器b,小环境地排风管内设置有排风机。An air filter b is arranged in the air return port of the high-temperature process, and an exhaust fan is arranged in the exhaust pipe of the small environment.
小环境送风管与旁通风管的连接处设置有旁通风阀,旁通风阀通过导线依次与控制柜、纺织厂小环境内设置的湿度传感器连接。A bypass ventilation valve is provided at the junction of the small environment air supply pipe and the bypass ventilation pipe, and the bypass ventilation valve is connected to the control cabinet and the humidity sensor set in the small environment of the textile factory in turn through wires.
旁通风管伸入混风室内的一端设置有旁通风口;小环境送风管的一端伸入纺织厂小环境内,伸入纺织厂小环境内的小环境送风管上设置有向下送风的小环境送风口;大环境送风管的一端伸入纺织厂大环境内,伸入纺织厂大环境内的大环境送风管上均匀设置有多个向下送风的大环境送风口。One end of the side ventilation pipe extending into the mixed air chamber is provided with a side vent; one end of the small environment air supply pipe extends into the small environment of the textile factory, and the small environment air supply pipe extending into the small environment of the textile factory is provided with a downward air supply pipe. Small environment air supply outlet for wind; one end of the large environment air supply pipe extends into the large environment of the textile factory, and a plurality of downward air supply large environment air supply pipes are evenly arranged on the large environment air supply pipe extending into the large environment of the textile factory .
立管间接蒸发冷却器,包括有立式换热管组管组,立式换热管组管组的上方依次设置有布水装置及挡水板b,立式换热管组的下方设置有水箱a,立式换热管组与水箱a之间形成风道,风道对应的机组壳体侧壁上设置有二次进风口,水箱a通过第一水管与布水装置连接。The vertical pipe indirect evaporative cooler includes a vertical heat exchange tube group, the top of the vertical heat exchange tube group is provided with a water distribution device and a water baffle b in turn, and the bottom of the vertical heat exchange tube group is provided with An air duct is formed between the water tank a, the vertical heat exchange tube group and the water tank a, and the side wall of the unit shell corresponding to the air duct is provided with a secondary air inlet, and the water tank a is connected to the water distribution device through the first water pipe.
二次进风口通过回风管与纺织厂大环境内设置的回风口连接。The secondary air inlet is connected with the return air outlet set in the textile factory environment through the return air duct.
立式换热管组由多根竖直设置的换热管组成;布水装置由布水管和均匀设置于布水管上的多个向下喷淋的喷嘴组成,布水管与第一供水管连接,第一供水管上设置有水泵a。The vertical heat exchange tube group is composed of a plurality of vertically arranged heat exchange tubes; the water distribution device is composed of a water distribution pipe and a plurality of downward spraying nozzles uniformly arranged on the water distribution pipe, and the water distribution pipe is connected with the first water supply pipe. A water pump a is arranged on the first water supply pipe.
流体动力式喷水装置,包括有喷淋装置和设置于喷淋装置后方的挡水板a,喷淋装置和挡水板a的下方设置有水箱b;喷淋装置,包括有两根相对设置的竖直喷管,每根竖直喷管上均匀设置有多个向外侧喷淋的靶式撞击流喷嘴,两根喷管的下端通过连接管连接,连接管通过第二供水管与水箱b连接,第二供水管上设置有水泵b。The hydrodynamic water spraying device includes a spraying device and a water retaining plate a arranged behind the spraying device, and a water tank b is arranged under the spraying device and the water retaining plate a; the spraying device includes two oppositely arranged Each vertical nozzle is evenly equipped with a plurality of target impact flow nozzles spraying outwards, the lower ends of the two nozzles are connected by a connecting pipe, and the connecting pipe is connected to the water tank b through the second water supply pipe connected, the second water supply pipe is provided with a water pump b.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
1)本实用新型的自适应空调系统,将吸收式制冷与蒸发冷却技术结合起来,延长了空调机组的使用时间,并且利用温度较高的工艺排风作为吸收式制冷中发生器的驱动热源,有效回收了排风热量。1) The self-adaptive air-conditioning system of the present utility model combines absorption refrigeration and evaporative cooling technology, prolongs the service time of the air-conditioning unit, and uses high-temperature process exhaust air as the driving heat source of the generator in absorption refrigeration, Effective recovery of exhaust air heat.
2)本实用新型的自适应空调系统,采用大小环境分别送风,能够形成良好的气流组织,减小空调系统送风量;并且小环境区通过湿度传感器灵活调节旁通风阀的开度,能有效控制工艺送风的湿度,满足工艺要求。2) The self-adaptive air-conditioning system of the present utility model uses separate air supply for large and small environments, which can form a good airflow organization and reduce the air supply volume of the air-conditioning system; Effectively control the humidity of the process air supply to meet the process requirements.
3)本实用新型的自适应空调系统内,溴化锂吸收式制冷和蒸发冷却技术均以水作为制冷剂,不产生温室气体,该空调系统具有节能及环保的特点。3) In the self-adaptive air-conditioning system of the present utility model, the lithium bromide absorption refrigeration and evaporative cooling technologies both use water as the refrigerant and do not generate greenhouse gases. The air-conditioning system has the characteristics of energy saving and environmental protection.
4)本实用新型的自适应空调系统内采用立管式间接蒸发冷却器,循环水的重力自冲刷作用防止换热器流道堵塞,采用流体动力式喷水室,靶式撞击流喷嘴具有自清洁功能,高效防堵。4) The self-adaptive air-conditioning system of the utility model adopts a standpipe type indirect evaporative cooler, and the gravity self-scouring effect of the circulating water prevents the blockage of the flow channel of the heat exchanger. Cleaning function, efficient anti-blocking.
附图说明Description of drawings
图1是本实用新型自适应空调系统的结构示意图。Fig. 1 is a structural schematic diagram of the self-adaptive air conditioning system of the present invention.
图中,1.进风口,2.空气过滤器a,3.水泵a,4.二次进风口,5.水箱a,6.立式换热管组,7.溴化锂吸收式冷水机组,8.水箱b,9.水泵b,10.靶式撞击流喷嘴,11.挡水板a,12.送风机,13.挡水板b,14.二次风机,15.喷嘴,16.旁通风口,17.阀门a,18.阀门b,19.阀门c,20.旁通风阀,21.排风机,22.空气过滤器b,23.湿度传感器,24.小环境送风口,25.大环境送风口,26.控制柜,27.导线,28.送风口,29.混风室,30.排风口,31.第一供水管,32.第二供水管,33.水泵c,34.支管道,35.高温工艺回风口,36.复合式蒸发冷却空调机组;In the figure, 1. Air inlet, 2. Air filter a, 3. Water pump a, 4. Secondary air inlet, 5. Water tank a, 6. Vertical heat exchange tube group, 7. Lithium bromide absorption chiller, 8 .Water tank b, 9. Water pump b, 10. Target impingement flow nozzle, 11. Water baffle a, 12. Blower fan, 13. Water baffle b, 14. Secondary fan, 15. Nozzle, 16. Bypass vent , 17. Valve a, 18. Valve b, 19. Valve c, 20. Bypass ventilation valve, 21. Exhaust fan, 22. Air filter b, 23. Humidity sensor, 24. Air outlet for small environment, 25. Large environment Air supply port, 26. Control cabinet, 27. Wire, 28. Air supply port, 29. Air mixing chamber, 30. Air exhaust port, 31. First water supply pipe, 32. Second water supply pipe, 33. Water pump c, 34. Branch pipes, 35. High temperature process return air outlet, 36. Composite evaporative cooling air conditioning unit;
A.立管间接蒸发冷却器,B.表冷器,C.流体动力式喷水装置,D.蒸发器,E.吸收器,F.发生器,G.冷凝器;A. Standpipe indirect evaporative cooler, B. Surface cooler, C. Fluid power sprinkler, D. Evaporator, E. Absorber, F. Generator, G. Condenser;
H1.表冷器进水管,H2.表冷器出水管,G1.大环境送风管,G2.小环境送风管,G3.旁通风管,G4.小环境地排风管,G5.外排风管。H1. Water inlet pipe of surface cooler, H2. Outlet pipe of surface cooler, G1. Air supply pipe for large environment, G2. Air supply pipe for small environment, G3. Side air pipe, G4. Exhaust pipe for small environment, G5. Outside Exhaust pipe.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本实用新型的自适应空调系统,其结构如图1所示,包括有复合式蒸发冷却空调机组36,复合式蒸发冷却空调机组36通过水管组与溴化锂吸收式冷水机组7连接,复合式蒸发冷却空调机组36、溴化锂吸收式冷水机组7分别与纺织厂大小环境连通。The self-adaptive air conditioning system of the present utility model, its structure is shown in Figure 1, comprises compound evaporative cooling air conditioner unit 36, compound evaporative cooling air conditioner unit 36 is connected with lithium bromide absorption chiller 7 through water pipe group, compound evaporative cooling The air-conditioning unit 36 and the lithium bromide absorption chiller 7 are respectively communicated with the large and small environments of the textile mill.
复合式蒸发冷却空调机组36,包括有机组壳体,机组壳体相对的两侧壁上分别设置有进风口1、送风口28,机组壳体内按新风进入后流动方向依次设置有空气过滤器a2、立管间接蒸发冷却器A、表冷器B、流体动力式喷水装置C及送风机12,立管间接蒸发冷却器A与表冷器B之间形成混风室29;立管间接蒸发冷却器A上方对应的机组壳体顶壁上设置有排风口30,排风口30内设置有二次风机14,排风口30通过小环境送风管G2与纺织厂小环境连通,小环境送风管G2通过旁通风管G3与混风室29连通,旁通风管G3伸入混风室29内的一端设置有旁通风口16,送风口28通过大环境送风管G1与纺织厂大环境连通,表冷器B通过水管组与溴化锂吸收式冷水机组7连接。The composite evaporative cooling air conditioner unit 36 includes an organic unit casing, and the opposite side walls of the unit casing are respectively provided with an air inlet 1 and an air supply outlet 28, and the air filter a2 is arranged in the unit casing according to the flow direction after the fresh air enters , standpipe indirect evaporative cooler A, surface cooler B, fluid dynamic water spray device C and air blower 12, a mixed air chamber 29 is formed between standpipe indirect evaporative cooler A and surface cooler B; standpipe indirect evaporative cooling An air outlet 30 is arranged on the top wall of the unit housing corresponding to the top of the device A, and a secondary fan 14 is arranged in the air outlet 30. The air outlet 30 is connected with the small environment of the textile factory through the small environment air supply pipe G2, and the small environment The air supply pipe G2 communicates with the air mixing chamber 29 through the bypass air pipe G3, and one end of the bypass air pipe G3 protruding into the air mixing chamber 29 is provided with a side air vent 16, and the air supply port 28 is connected to the textile factory through the large environment air supply pipe G1. The environment is connected, and the surface cooler B is connected to the lithium bromide absorption chiller 7 through the water pipe group.
小环境送风管G2与旁通风管G3的连接处设置有旁通风阀20,旁通风阀20通过导线27依次与控制柜26、纺织厂小环境内设置的湿度传感器23连接;能够通过调节旁通阀门20的开度,有效控制纺织厂小环境湿度,以便于满足生产工艺要求。A bypass ventilation valve 20 is provided at the connection between the small environment air supply pipe G2 and the bypass ventilation pipe G3, and the bypass ventilation valve 20 is connected to the control cabinet 26 and the humidity sensor 23 arranged in the small environment of the textile factory in turn through a wire 27; Through the opening of the valve 20, the humidity in the small environment of the textile mill can be effectively controlled, so as to meet the requirements of the production process.
小环境送风管G2的一端伸入纺织厂小环境内,伸入纺织厂小环境内的小环境送风管G2上设置有向下送风的小环境送风口24;大环境送风管G1的一端伸入纺织厂大环境内,伸入纺织厂大环境内的大环境送风管G1上均匀设置有多个向下送风的大环境送风口25。One end of the small environment air supply pipe G2 extends into the small environment of the textile mill, and the small environment air supply pipe G2 extending into the small environment of the textile factory is provided with a small environment air supply port 24 for downward air supply; the large environment air supply pipe G1 One end extends into the large environment of the textile factory, and the large environment air supply pipe G1 extending into the large environment of the textile factory is evenly provided with a plurality of large environment air supply outlets 25 for downward air supply.
立管间接蒸发冷却器A,包括有立式换热管组6,立式换热管组6的上方依次设置有布水装置及挡水板b13,立式换热管组6的下方设置有水箱a5,立式换热管组6与水箱a5之间形成风道,风道对应的机组壳体侧壁上设置有二次进风口4,水箱a5通过第一水管31与布水装置连接。The vertical pipe indirect evaporative cooler A includes a vertical heat exchange tube group 6, a water distribution device and a water baffle b13 are sequentially arranged above the vertical heat exchange tube group 6, and a vertical heat exchange tube group 6 is provided below An air duct is formed between the water tank a5, the vertical heat exchange tube group 6 and the water tank a5, and the side wall of the unit casing corresponding to the air duct is provided with a secondary air inlet 4, and the water tank a5 is connected to the water distribution device through the first water pipe 31.
二次进风口4通过回风管与纺织厂大环境内设置的回风口连接。The secondary air inlet 4 is connected with the return air outlet provided in the large environment of the textile factory through the air return pipe.
立式换热管组6由多根竖直设置的换热管组成;布水装置由布水管和均匀设置于布水管上的多个向下喷淋的喷嘴15组成,布水管与第一供水管31连接,第一供水管31上设置有水泵a3。The vertical heat exchange tube group 6 is composed of a plurality of vertically arranged heat exchange tubes; the water distribution device is composed of a water distribution pipe and a plurality of downward spraying nozzles 15 evenly arranged on the water distribution pipe, and the water distribution pipe is connected with the first water supply pipe 31, and the first water supply pipe 31 is provided with a water pump a3.
采用立管间接蒸发冷却器A,能防堵、减小占地面积及提高换热效率。The vertical pipe indirect evaporative cooler A is adopted, which can prevent blockage, reduce floor space and improve heat exchange efficiency.
流体动力式喷水装置C,包括有喷淋装置和设置于喷淋装置后方的挡水板a11,喷淋装置和挡水板a11的下方设置有水箱b8;喷淋装置,包括有两根相对设置的竖直喷管,每根竖直喷管上均匀设置有多个向外侧喷淋的靶式撞击流喷嘴10,两根喷管的下端通过连接管连接,连接管通过第二供水管32与水箱b8连接,第二供水管32上设置有水泵b9。The hydrodynamic water spraying device C includes a spraying device and a water retaining plate a11 arranged behind the spraying device, and a water tank b8 is arranged under the spraying device and the water retaining plate a11; the spraying device includes two opposite The vertical spray pipes provided, each vertical spray pipe is evenly equipped with a plurality of target impact flow nozzles 10 spraying outwards, the lower ends of the two spray pipes are connected by connecting pipes, and the connecting pipes pass through the second water supply pipe 32 It is connected with the water tank b8, and the second water supply pipe 32 is provided with a water pump b9.
靶式撞击流喷嘴10具有自清洁作用,能够减缓堵塞。The target impinging flow nozzle 10 has a self-cleaning effect and can slow down clogging.
溴化锂吸收式冷水机组7,包括有蒸发器D,蒸发器D通过管道依次与吸收器E、发生器F及冷凝器G连接构成闭合回路;吸收器E与发生器F之间的管道上设置有水泵c33;冷凝器G与蒸发器D之间的管道上设置有阀门c19;蒸发器D分别通过表冷器进水管H1、表冷器出水管H2与表冷器B连接;发生器F还通过支管道34与吸收器E连接,支管道34上设置有阀门b18;发生器F通过小环境地排风管G4与纺织厂小环境地板上设置的高温工艺回风口35连通,发生器F还通过外排风管G5与外界连通;高温工艺回风口35内设置有空气过滤器b22,小环境地排风管G4内设置有排风机21。The lithium bromide absorption chiller 7 includes an evaporator D, and the evaporator D is sequentially connected to the absorber E, the generator F and the condenser G through pipelines to form a closed loop; the pipeline between the absorber E and the generator F is provided with Water pump c33; valve c19 is set on the pipeline between condenser G and evaporator D; evaporator D is connected to surface cooler B through surface cooler inlet pipe H1 and surface cooler outlet pipe H2 respectively; generator F is also connected through The branch pipe 34 is connected to the absorber E, and the valve b18 is set on the branch pipe 34; the generator F communicates with the high-temperature process air return port 35 set on the floor of the small environment of the textile factory through the exhaust pipe G4 of the small environment, and the generator F also passes through The outer air exhaust pipe G5 is connected with the outside world; the air filter b22 is arranged in the air return port 35 of the high temperature process, and the exhaust fan 21 is arranged in the air exhaust pipe G4 of the small environment.
本实用新型自适应空调系统,其风系统的工作流程为:The utility model self-adaptive air-conditioning system, the working process of its wind system is:
(1)纺织厂大环境送、排风系统:(1) The air supply and exhaust system of the textile factory environment:
主要有以下空气处理模式,可根据室外气象条件和纺织厂大环境空调要求灵活开启机组各功能段,实现不同的运行模式,既满足纺织厂大小环境的温湿度要求,又能达到节能的目的;There are mainly the following air treatment modes, which can flexibly open each functional section of the unit according to the outdoor meteorological conditions and the air conditioning requirements of the large environment of the textile factory to achieve different operating modes, which not only meet the temperature and humidity requirements of the large and small environments of the textile factory, but also achieve the purpose of energy saving;
1)立管间接与直接两级蒸发冷却空气处理过程:1) Standpipe indirect and direct two-stage evaporative cooling air treatment process:
待处理空气由进风口1进入机组壳体内,经空气过滤器a2过滤后,进入立管间接蒸发冷却器A内等湿降温,再进入流体动力式喷水装置C等焓降温,经挡水板a11收集过水后,由送风机12沿大环境送风管G1送入纺织厂大环境中,消除余热;大环境回风经回风管与立管间接蒸发冷却器A的二次进风口4相连,在二次风机14的作用下由二次进风口4进入的回风流经立式换热管组6,用作立管间接蒸发冷却器A的二次空气。The air to be treated enters the unit shell from the air inlet 1, and after being filtered by the air filter a2, it enters the standpipe indirect evaporative cooler A for iso-humidity cooling, and then enters the hydrodynamic water spray device C for isoenthalpic cooling, and passes through the water baffle After a11 collects the water, it is sent to the large environment of the textile factory by the air blower 12 along the large environment air supply pipe G1 to eliminate waste heat; the large environment return air is connected to the secondary air inlet 4 of the standpipe indirect evaporative cooler A through the return air pipe , under the action of the secondary fan 14, the return air entering from the secondary air inlet 4 flows through the vertical heat exchange tube group 6, and is used as the secondary air of the vertical pipe indirect evaporative cooler A.
2)立管间接与表冷除湿的空气处理过程:2) The air treatment process of standpipe indirect and surface cooling and dehumidification:
当炎热的夏季依靠蒸发冷却不能满足纺织厂温湿度要求时,向表冷器B输送由溴化锂吸收式冷水机组7制取的低温冷水,关闭流体动力式喷水装置C;When evaporative cooling cannot meet the temperature and humidity requirements of the textile mill in hot summer, the low-temperature cold water produced by the lithium bromide absorption chiller 7 is sent to the surface cooler B, and the hydrodynamic water spray device C is turned off;
待处理空气由进风口1进入机组壳体内,经空气过滤器a2过滤后,进入立管间接蒸发冷却器A内进行等湿降温,然后在表冷器B内进行深度冷却除湿,达到送风状态点后,由送风机12沿大环境送风管G1送入纺织厂大环境中,消除纺织厂内余热余湿;大环境回风经回风管与立管间接蒸发冷却器A的二次进风口4相连,在二次风机14的作用下由二次进风口4进入的回风流经立式换热管组6,用作立管间接蒸发冷却器A的二次空气。The air to be processed enters the unit casing from the air inlet 1, and after being filtered by the air filter a2, it enters the standpipe indirect evaporative cooler A for isohumidity cooling, and then performs deep cooling and dehumidification in the surface cooler B to reach the air supply state After pointing, the air blower 12 sends it into the large environment of the textile mill along the large environment air supply pipe G1 to eliminate the residual heat and humidity in the textile factory; the large environment return air passes through the return air pipe and the secondary air inlet of the standpipe indirect evaporative cooler A 4 are connected, under the action of the secondary fan 14, the return air entering from the secondary air inlet 4 flows through the vertical heat exchange tube group 6, and is used as the secondary air of the vertical pipe indirect evaporative cooler A.
(2)小环境送排风系统:(2) Small environment air supply and exhaust system:
纺织厂大环境温度较低的回风由二次进风口4进入立管间接蒸发冷却器A的风道内,与立式换热管组6内换热管表面的均匀水膜发生热湿交换,对换热管外一次空气进行间接换热;该过程二次空气被增焓降温加湿处理,最后由二次风机14经小环境送风管G2输送至小环境送风口24,由小环境送风口24送入纺织厂小环境内。The return air with low ambient temperature in the textile factory enters the air duct of the standpipe indirect evaporative cooler A through the secondary air inlet 4, and exchanges heat and moisture with the uniform water film on the surface of the heat exchange tubes in the vertical heat exchange tube group 6. Indirect heat exchange is performed on the primary air outside the heat exchange tube; in this process, the secondary air is processed by increasing enthalpy, cooling and humidifying, and finally transported by the secondary fan 14 to the small environment air supply port 24 through the small environment air supply pipe G2, and the small environment air supply port 24 into the small environment of the textile factory.
纺织厂小环境内设置有湿度传感器23,通过控制柜26调节旁通风阀20的开度,当湿度传感器23显示纺织厂小环境内送风的湿度太大,高于生产工艺要求的上限值时,旁通风阀20自动打开,经过立管间接蒸发冷却器A等湿降温处理后的低温低湿空气经旁通风口16进入旁通风管G3,与小环境送风管G2中湿度较大的空气混合后向纺织厂小环境送风,当湿度较低的空气大量进入小环境送风管G2,导致湿度传感器23显示的纺织厂小环境内送风湿度低于生产工艺要求的下限值时,旁通风阀20自动关小,通过自动调节旁通风阀20的开度控制旁通风量,从而使送风湿度控制在生产工艺要求的上下限值之间,满足纺织厂小环境工艺生产对湿度的要求。A humidity sensor 23 is installed in the small environment of the textile factory, and the opening of the bypass ventilation valve 20 is adjusted through the control cabinet 26. When the humidity sensor 23 indicates that the humidity of the air supply in the small environment of the textile factory is too high, which is higher than the upper limit required by the production process At this time, the bypass ventilation valve 20 is automatically opened, and the low-temperature and low-humidity air after the humidity cooling treatment such as the indirect evaporative cooler A of the standpipe enters the bypass ventilation pipe G3 through the bypass ventilation port 16, and the air with high humidity in the small environment air supply pipe G2 After mixing, send air to the small environment of the textile mill. When a large amount of air with low humidity enters the air supply pipe G2 of the small environment, causing the humidity sensor 23 to show that the humidity of the air supply in the small environment of the textile factory is lower than the lower limit value required by the production process, The bypass ventilation valve 20 is automatically closed, and the bypass ventilation volume is controlled by automatically adjusting the opening of the bypass ventilation valve 20, so that the humidity of the supply air is controlled between the upper and lower limits required by the production process, which meets the humidity requirements of the small-environment process of the textile factory. Require.
携带车间热量及机器设备电机热量的高温工艺回风在排风机21的作用下,输送至溴化锂吸收式冷水机组7内的发生器F,作为溴化锂吸收制冷的驱动热源,释放热量后排出;其中利用温度较高的工艺排风做为溴化锂吸收式制冷的驱动热源,能有效提高能源利用效率。The high-temperature process return air carrying workshop heat and machine equipment motor heat is transported to the generator F in the lithium bromide absorption chiller 7 under the action of the exhaust fan 21, and is used as a driving heat source for lithium bromide absorption refrigeration, and is discharged after releasing heat; The high-temperature process exhaust air is used as the driving heat source of lithium bromide absorption refrigeration, which can effectively improve energy utilization efficiency.
本实用新型自适应空调系统,其水系统的工作流程为:The utility model self-adaptive air-conditioning system, the workflow of its water system is:
水系统流程:Water system process:
1)立管式间接蒸发冷却器A循环水系统:1) Standpipe type indirect evaporative cooler A circulating water system:
水箱a5中的水在水泵a3的作用下由第一供水管31输送到布水装置内,经喷嘴15进行喷淋,在立式换热管组6内的换热管表面形成均匀水膜,水膜与二次空气接触发生热湿交换,并与换热管内的一次空气进行间接换热,最后在重力作用下落入水箱a5中,重复循环。The water in the water tank a5 is transported to the water distribution device by the first water supply pipe 31 under the action of the water pump a3, sprayed through the nozzle 15, and forms a uniform water film on the surface of the heat exchange tubes in the vertical heat exchange tube group 6, The water film contacts the secondary air to exchange heat and moisture, and conducts indirect heat exchange with the primary air in the heat exchange tube, and finally falls into the water tank a5 under the action of gravity, repeating the cycle.
2)由溴化锂吸收式冷水机组7制取的低温冷水沿表冷器进水管H1进入表冷器B内,与经过表冷器B的一次空气进行换热,吸收一次空气的热量,温度升高后沿表冷器出水管H2返回到溴化锂吸收式冷水机组7内的蒸发器D放热,依此循环。2) The low-temperature cold water produced by the lithium bromide absorption chiller 7 enters the surface cooler B along the water inlet pipe H1 of the surface cooler, exchanges heat with the primary air passing through the surface cooler B, absorbs the heat of the primary air, and raises the temperature Then return to the evaporator D in the lithium bromide absorption chiller 7 along the outlet pipe H2 of the surface cooler to release heat, and circulate accordingly.
3)流体动力式喷水室C循环水系统:3) Fluid power spray chamber C circulating water system:
水箱b8中的循环水在水泵b9的作用下由第二供水管32输送到靶式撞击流喷嘴10雾化喷出,并与一次空气接触发生热湿传递降温,最后在重力作用下落入水箱b8中,循环往复。The circulating water in the water tank b8 is transported by the second water supply pipe 32 to the target impingement flow nozzle 10 for atomization and spraying under the action of the water pump b9, and is contacted with the primary air to cause heat and moisture transfer to cool down, and finally falls into the water tank b8 under the action of gravity , the cycle repeats.
本实用新型的自适应空调系统主要由复合式蒸发冷却空调机组36、溴化锂吸收式冷水机组7、湿度传感器23、控制柜26以及风管网组成;将溴化锂吸收式制冷与蒸发冷却技术结合起来,延长了空调的使用时间,并且利用温度较高的工艺排风作为溴化锂吸收式冷水机组7中发生器F的驱动热源,有效回收了排风热量;采用大小环境分别送风,利用复合式蒸发冷却空调机组36处理的空气作为大环境送风,利用低温高湿的二次空气直接向小环境工艺生产送风,能够形成良好的气流组织,满足生产工艺和人员舒适度要求,减小送风量,并且小环境区通过湿度传感器23灵活调节旁通风阀20的开度,能有效控制工艺送风的湿度,满足高精度生产工艺要求。The self-adaptive air conditioning system of the present utility model is mainly composed of compound evaporative cooling air conditioning unit 36, lithium bromide absorption chiller 7, humidity sensor 23, control cabinet 26 and air pipe network; combining lithium bromide absorption refrigeration with evaporative cooling technology, The use time of the air conditioner is extended, and the high-temperature process exhaust air is used as the driving heat source of the generator F in the lithium bromide absorption chiller 7, which effectively recovers the exhaust air heat; the large and small environments are used to supply air separately, and the combined evaporative cooling is used The air processed by the air conditioning unit 36 is used as the air supply for the large environment, and the low-temperature and high-humidity secondary air is used to directly supply air to the small environment process production, which can form a good air flow organization, meet the requirements of the production process and personnel comfort, and reduce the air supply volume , and the small environment zone flexibly adjusts the opening of the bypass ventilation valve 20 through the humidity sensor 23, which can effectively control the humidity of the process air supply and meet the requirements of high-precision production processes.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104456792A (en) * | 2014-11-20 | 2015-03-25 | 西安工程大学 | Large and small textile mill environment self-adaptation air conditioner with absorption refrigeration and evaporation cooling combined |
| CN105387540A (en) * | 2015-10-13 | 2016-03-09 | 西安工程大学 | Absorption heat pump-water spray chamber united cooling system for textile mill |
| CN116147246A (en) * | 2022-12-28 | 2023-05-23 | 江苏鹰游纺机有限公司 | A compound cooling device |
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2014
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104456792A (en) * | 2014-11-20 | 2015-03-25 | 西安工程大学 | Large and small textile mill environment self-adaptation air conditioner with absorption refrigeration and evaporation cooling combined |
| CN105387540A (en) * | 2015-10-13 | 2016-03-09 | 西安工程大学 | Absorption heat pump-water spray chamber united cooling system for textile mill |
| CN116147246A (en) * | 2022-12-28 | 2023-05-23 | 江苏鹰游纺机有限公司 | A compound cooling device |
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