CN208327383U - A kind of high viscosity chemicals automatic lifting quantitative filling system - Google Patents
A kind of high viscosity chemicals automatic lifting quantitative filling system Download PDFInfo
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- CN208327383U CN208327383U CN201820621638.0U CN201820621638U CN208327383U CN 208327383 U CN208327383 U CN 208327383U CN 201820621638 U CN201820621638 U CN 201820621638U CN 208327383 U CN208327383 U CN 208327383U
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- valve
- diaphragm pump
- pneumatic
- quantitative
- high viscosity
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Abstract
The utility model provides a kind of high viscosity chemicals automatic lifting quantitative filling system, the outlet of air compressor machine is connected to one of valve of three-way air valve by gas pipeline, other two valve of three-way air valve respectively connected Pneumatic butterfly valve gas supply line and diaphragm pump gas supply line, diaphragm pump gas supply line is connected to the air inlet of pneumatic diaphragm pump, the feed inlet of pneumatic diaphragm pump is connected by feeding hose from suction tube, it is protruded into explosive barrel from suction tube, the discharge port of pneumatic diaphragm pump is connected to the liquid feed valve of quantitative explosive box by medicine supplying pipe line, Pneumatic butterfly valve gas supply line is connected to the Pneumatic butterfly valve in quantitative explosive box bottom end drain exit, Pneumatic butterfly valve is connected to the filler of metering chemical feeding device by drain pipe.Structure is simple, and overall cost is low, and buying is easy to manufacture and install, and service life is long, can effectively mitigate the labor burden of operating staff, has prevented personnel and has directly contacted hazardous chemical, easy to operate efficient, dosage is accurate.
Description
Technical field
The utility model belongs to oil field drug-adding apparatus field, and in particular to a kind of high viscosity chemicals automatic lifting
Quantitative filling system is mainly used for oilfield stations library high viscosity highly corrosive chemicals promoting simultaneously quantitative filling by explosive barrel automatically
To automatic medicine adding apparatus.
Background technique
According to investigation, respectively the stand artificial dosing part in library of oil field is all using hand vane pump that high viscosity is hazardous at present
Drug, which manually shakes out, to be filled to graduated cylinder or quantitative barrel, portable to be poured into automatic gauge chemicals dosing plant, is belonged to pure manual operation, is taken
When it is laborious, efficacy of drug administration is low.
Utility model content
The purpose of the utility model is to provide a kind of high viscosity chemicals automatic lifting quantitative filling systems, overcome existing
It is caused time-consuming to take using artificial hand blade dosing when the dosing of oilfield stations library especially fills high viscosity hazardous chemicals
Power and the low problem of efficacy of drug administration.
For this purpose, the utility model provides a kind of high viscosity chemicals automatic lifting quantitative filling system, including pneumatics
Machine, quantitative explosive box, pneumatic diaphragm pump, explosive barrel and metering chemical feeding device, the outlet of air compressor machine are connected to threeway by gas pipeline
One of valve of air valve, other two valve of three-way air valve respectively connected Pneumatic butterfly valve gas supply line and diaphragm pump supplies
Gas pipeline, diaphragm pump gas supply line are connected to the air inlet of pneumatic diaphragm pump, and the feed inlet of pneumatic diaphragm pump passes through feeding hose
Connection is protruded into explosive barrel, the discharge port of pneumatic diaphragm pump is connected to quantitative drug storage by medicine supplying pipe line from suction tube from suction tube
The liquid feed valve of case, Pneumatic butterfly valve gas supply line are connected to the Pneumatic butterfly valve in quantitative explosive box bottom end drain exit, Pneumatic butterfly valve
The filler of metering chemical feeding device is connected to by drain pipe.
The quantitative explosive box includes being placed in the intracorporal slide bar of shell, float, bracket and lead screw, slide bar to be vertically mounted on shell
On inner wall bottom surface, one end of float is set on slide bar, and other end is set on lead screw, and can be glided on slide bar and lead screw
Dynamic, lead screw top stretches out Casing top and is connected to dosing button on top, and bottom end is connected to one end of lever by universal joint,
The other end of lever is connected to Flat valve core, and the lower section of lever is equipped with bracket connected to it, and bracket is fixed on housing bottom surface, floats
Ball valve core is placed in the valve port of the liquid feed valve of housing bottom installation；
Transparent window is offered on the case panel along the vertical direction, the length of transparent window is greater than the length of slide bar simultaneously
The position of visual float.
The housing cavity is equipped with liquidometer in transparent window position.
The bracket is cone shape, and the middle part of lever and the top of circular cone connect.
The float is set on lead screw by screw thread.
On the wall that the pneumatic diaphragm pump is mounted between drug storage by bracket or stand on ground, and pneumatic diaphragm pump position
Above the explosive barrel at least 1.5m；Quantitative explosive box is located above metering chemical feeding device.
The utility model has the beneficial effects that this high viscosity chemicals automatic lifting provided by the utility model quantitatively adds
Injection system, structure is simple, and overall cost is low, and buying is easy to manufacture and install, and service life is long, can effectively mitigate operating staff
Labor burden, prevented personnel and directly contacted hazardous chemical, it is easy to operate efficiently, dosage is accurate；Plant maintenance is simple,
Equipment course of work mesolow power (can tune to 0.1MPA), no electricity do not generate heat, and noise is small, no security risk；Process can accomplish
Closed No leakage, no drop are seeped；Safety and environmental protection, it is pollution-free, working environment is purified, is improved work efficiency, Human-based management is embodied.
The utility model is described in further details below with reference to attached drawing.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of high viscosity chemicals automatic lifting quantitative filling system.
Fig. 2 is the structural schematic diagram of quantitative explosive box.
Description of symbols: 1, air compressor machine；2, three-way air valve；3, gas pipeline；4, Pneumatic butterfly valve gas supply line；5, diaphragm pump
Gas supply line；6, quantitative explosive box；7, pneumatic diaphragm pump；8, feeding hose；9, from suction tube；10, medicine supplying pipe line；11, drain
Pipe；12, explosive barrel；13, metering chemical feeding device；14, liquidometer；
6.1, slide bar；6.2, float；6.3, liquid feed valve；6.4, Flat valve core；6.5, lever；6.6, bracket；6.7, screw thread；
6.8, screw rod；6.9, universal joint；6.10, dosing button；6.11, shell；6.12, drain exports；6.13, Pneumatic butterfly valve.
Specific embodiment
Embodiment 1:
A kind of high viscosity chemicals automatic lifting quantitative filling system is present embodiments provided, as shown in Figure 1, including sky
Press 1, quantitative explosive box 6, pneumatic diaphragm pump 7, explosive barrel 12 and metering chemical feeding device 13, the outlet of air compressor machine 1 pass through gas pipeline 3
It is connected to one of valve of three-way air valve 2, other two valve of three-way air valve 2 respectively connected Pneumatic butterfly valve air supply pipe
Line 4 and diaphragm pump gas supply line 5, diaphragm pump gas supply line 5 are connected to the air inlet of pneumatic diaphragm pump 7, pneumatic diaphragm pump 7 into
Material mouth is connected by feeding hose 8 from suction tube 9, is protruded into explosive barrel 12 from suction tube 9, the discharge port of pneumatic diaphragm pump 7 passes through
Medicine supplying pipe line 10 is connected to the liquid feed valve 6.3 of quantitative explosive box 6, and Pneumatic butterfly valve gas supply line 4 is connected to quantitative 6 bottom end of explosive box
Pneumatic butterfly valve 6.13 at drain outlet 6.12, Pneumatic butterfly valve 6.13 are connected to adding for metering chemical feeding device 13 by drain pipe 11
Geat.
Preferably, the present embodiment is powered using anti-explosion cable to air compressor machine (air compressor) 1, air compressor machine 1 is installed
It is outer between dosing, and add steel loading silk screen shield outside air compressor machine 1, it is through walls into storage as gas pipeline 3 using high-pressure rubber hose
Between medicine；The pneumatic diaphragm pump 7 of respective numbers is installed between drug storage according to dosing type, 7 air inlet of pneumatic diaphragm pump and it is through walls into
The diaphragm pump gas supply line 5 entered connects, and steel wire plastic cement is soft in the feed inlet of pneumatic diaphragm pump 7 feeding hose 8(identical with bore
Pipe) connection, the distance decision that the length of feeding hose 8 is needed with the interior space, the end of feeding hose 8 installs one from suction
Pipe 9(1.5m long PPR pipe), from 9 front end of suction tube insertion explosive barrel 12.
Air compressor machine 1 is the small-sized non-maintaining air compressor of protected against explosion for having EX to identify, operating pressure 0.1-0.8MPa
(adjustable) is allocated in pneumatic diaphragm pump 7 and Pneumatic butterfly valve 6.13, pneumatics after being connect with a gas pipeline 3 with three-way air valve 2 respectively
The adjustable output pressure size of the self-stopping valve of machine 1, it is minimum to be adjustable to 0.1MPa, it is also lower than the pressure of household tap water, relatively
Compare safety.Pneumatic diaphragm pump 7 have self-suction function, when outlet pressure reach setting pressure when can pump trip, the pump housing be not
Become rusty Steel material, is isolated between medium and 7 ontology of pneumatic diaphragm pump by polyfluorinated ethylene diaphragm, can be with self-priming high viscosity highly corrosive
Sticky chemicals and bulky grain fluid do not generate heat without electricity in pump work, noiseless, 7 feed inlet of pneumatic diaphragm pump and feeding hose
8(wired hose) connection, front end is equipped with one and manages from suction tube 9(PPR), self-priming drug in 200Kg explosive barrel 12 can be inserted, out
Material mouth is connect with explosive barrel 12 injects quantitative explosive box 6 for the drug drunk up certainly.In the present embodiment, pneumatic diaphragm pump is selected
7QBY-25, flow 0-2.4m3/h, suction 0-7m.
The course of work of high viscosity chemicals automatic lifting quantitative filling system is as follows:
After connecting each equipment according to above structure, it will be inserted into 200Kg explosive barrel 12 from suction tube 9, and open air compressor machine 1
Power supply, adjust 1 supply gas pressure of air compressor machine, air compressor machine 1 provides power to pneumatic diaphragm pump 7, by the medicine in explosive barrel 12 by upper
Material hose 8 sucks and is delivered to quantitative explosive box 6, fills drug into metering chemical feeding device 13 using quantitative explosive box 6 is quantitative.
In routine use, 1 power supply of air compressor machine can be normally opened, and daily dosing need to only pull three-way air valve handle,
It is all automatic mode, is simple and efficient.
Embodiment 2:
On the basis of embodiment 1, as shown in Fig. 2, the quantitative explosive box 6 includes the slide bar being placed in shell 6.11
6.1, float 6.2, bracket 6.6 and lead screw 6.8, slide bar 6.1 are vertically mounted on 6.11 inner wall bottom surface of shell, and the one of float 6.2
End is set on slide bar 6.1, and other end is set on lead screw 6.8, and can be slided up and down along slide bar 6.1 and lead screw 6.8, lead screw
6.8 tops stretch out 6.11 top cover of shell and are connected to dosing button 6.10 on top, and bottom end is connected to lever by universal joint 6.9
6.5 one end, the other end of lever 6.5 are connected to Flat valve core 6.4, and the lower section of lever 6.5 is equipped with bracket connected to it
6.6, bracket 6.6 is fixed on 6.11 bottom surface of shell, and Flat valve core 6.4 is placed in the valve of the liquid feed valve 6.3 of 6.11 bottom end of shell installation
Mouthful；Transparent window is offered on 6.11 panel of shell along the vertical direction, the length of transparent window is greater than the length of slide bar 6.1
And the position of visual float 6.2.
Preferably, quantitative liquid reserve tank 1 is made by erosion-resisting stainless steel material, interior fittings are engineering plastics, sulfur resistive
Rubber and stainless steel parts composition, size 500*200*600mm capacity 0-50L (adjustable), working principle are similar to water closet,
The drug total amount that adjustable 6.2 height of float of dosing button 6.10 at quantitative 6 top of explosive box fills every time to decision, from
Transparent window can directly observe (volume scale that transparent window is shown, synchronous with floating ball), and operator need to only adjust needs
The litre number of filling.Three-way air valve 2 is pulled into supreme discharge position when use, pneumatic diaphragm pump 7 will start, from the inner self-priming medicine of explosive barrel 12
Product are to quantitative liquid reserve tank 6, and when chemicals is delivered to quantitative 6 high liquid level of liquid reserve tank, float 6.2, which floats, drives nylon lead screw
6.8 close Flat valve core 6.4, and 7 pressure of pneumatic diaphragm pump rises pump trip, while air compressor machine 1 is also automatically stopped work.Again
The Pneumatic butterfly valve 6.13 for pulling three-way air valve 2 to 6.11 bottom drain of shell outlet 6.12 is opened, and quantitative drug will pass through bottom
The drain outlet 6.12 in portion is diluted filling from the mixed flow container for flowing to metering chemical feeding device 13.After drug has flow automatically, by three
Breather valve 2 is pulled to middle position, and system will stop working.It (can be whole when being more than liquid reserve tank maximum volume such as filling drug total amount
Except gradation fills) it is easy to operate efficient, reliability is high.
Embodiment 3:
On the basis of embodiment 2,6.11 inner cavity of shell is equipped with liquidometer 14 in transparent window position.Using quantitatively
When knob 6.10 adjusts the drug total amount of filling, the additional amount of drug can be observed by the liquidometer 14 of transparent window.
Embodiment 4:
On the basis of embodiment 2, the bracket 6.6 is cone shape, and the middle part of lever 6.5 and the top of circular cone connect
It connects.The effect of bracket 6.6 is that support is provided for lever 6.5, and coniform 6.6 bodily form of bracket is smaller, and land occupation is few, while it is most pushed up
End is connect with lever 6.5, while playing a supporting role, is decreased the contact area with lever 6.5, can be made lever
6.5 slewing areas are bigger, more accurately react adding amount of medicines.
Embodiment 5:
On the basis of embodiment 2, dismantles for convenience and cleaning, the float 6.2 are set on lead screw by screw thread 6.7
On 6.8.
Embodiment 6:
On the basis of embodiment 1, in order to switch explosive barrel 12 at any time, the pneumatic diaphragm pump 7 is mounted on storage by bracket
On wall between medicine or ground is stood on, and pneumatic diaphragm pump 7 is located at 12 top at least 1.5m of explosive barrel；And for liquid flowing
Smooth, quantitative explosive box 6 is located at 13 top of metering chemical feeding device.
The utility model structure is simple, and overall cost is low, and buying is easy to manufacture and install, and service life is long.It is effective to mitigate
The labor burden of operating staff has prevented personnel and has directly contacted hazardous chemical, and easy to operate efficient, dosage is accurate.Equipment
Maintenance is simple, and equipment course of work mesolow power (can tune to 0.1MPA), no electricity does not generate heat, and noise is small, no security risk.
Process can accomplish closed No leakage, and no drop is seeped.Safety and environmental protection, it is pollution-free, working environment is purified, is improved work efficiency, is embodied
Human-based management.
Exemplified as above is only to the utility model for example, not constituting to the protection scope of the utility model
Limitation, within all designs the same or similar with the utility model all belong to the scope of protection of the present invention.The present embodiment does not have
The well-known components and common structure or conventional means of the component and the structure category industry that describe in detail, do not describe one by one here.
Claims (6)
1. a kind of high viscosity chemicals automatic lifting quantitative filling system, it is characterised in that: including air compressor machine (1), quantitative storage
The outlet of medicine-chest (6), pneumatic diaphragm pump (7), explosive barrel (12) and metering chemical feeding device (13), air compressor machine (1) passes through gas pipeline (3)
It is connected to one of valve of three-way air valve (2), other two valve of three-way air valve (2) respectively connected Pneumatic butterfly valve confession
Gas pipeline (4) and diaphragm pump gas supply line (5), diaphragm pump gas supply line (5) are connected to the air inlet of pneumatic diaphragm pump (7), gas
The feed inlet of dynamic diaphragm pump (7) is connected by feeding hose (8) from suction tube (9), is protruded into explosive barrel (12) from suction tube (9),
The discharge port of pneumatic diaphragm pump (7) is connected to the liquid feed valve (6.3) of quantitative explosive box (6), pneumatic butterfly by medicine supplying pipe line (10)
Valve gas supply line (4) is connected to the Pneumatic butterfly valve (6.13) at quantitative explosive box (6) bottom end drain outlet (6.12), Pneumatic butterfly valve
(6.13) filler of metering chemical feeding device (13) is connected to by drain pipe (11).
2. high viscosity chemicals automatic lifting quantitative filling system as described in claim 1, it is characterised in that: described quantitative
Explosive box (6) includes slide bar (6.1), float (6.2), bracket (6.6) and the lead screw (6.8) being placed in shell (6.11), slide bar
(6.1) it is vertically mounted on shell (6.11) inner wall bottom surface, one end of float (6.2) is set on slide bar (6.1), other end
It is set on lead screw (6.8), and can be slided up and down along slide bar (6.1) and lead screw (6.8), shell is stretched out on lead screw (6.8) top
(6.11) it top cover and is connected to dosing button (6.10) on top, bottom end is connected to the one of lever (6.5) by universal joint (6.9)
End, the other end of lever (6.5) are connected to Flat valve core (6.4), and the lower section of lever (6.5) is equipped with bracket connected to it
(6.6), bracket (6.6) is fixed on shell (6.11) bottom surface, and Flat valve core (6.4) is placed in the feed liquor of shell (6.11) bottom end installation
The valve port of valve (6.3)；
Transparent window is offered on shell (6.11) panel along the vertical direction, the length of transparent window is greater than slide bar (6.1)
Length and visual float (6.2) position.
3. high viscosity chemicals automatic lifting quantitative filling system as claimed in claim 2, it is characterised in that: the shell
(6.11) inner cavity is equipped with liquidometer (14) in transparent window position.
4. high viscosity chemicals automatic lifting quantitative filling system as claimed in claim 2, it is characterised in that: the bracket
It (6.6) is cone shape, the middle part of lever (6.5) and the top of circular cone connect.
5. high viscosity chemicals automatic lifting quantitative filling system as claimed in claim 2, it is characterised in that: the float
(6.2) it is set on lead screw (6.8) by screw thread (6.7).
6. high viscosity chemicals automatic lifting quantitative filling system as described in claim 1, it is characterised in that: described pneumatic
On the wall that diaphragm pump (7) is mounted between drug storage by bracket or ground is stood on, and pneumatic diaphragm pump (7) is located at explosive barrel (12)
At at least 1.5m of top；Quantitative explosive box (6) are located above metering chemical feeding device (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820621638.0U CN208327383U (en) | 2018-04-27 | 2018-04-27 | A kind of high viscosity chemicals automatic lifting quantitative filling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820621638.0U CN208327383U (en) | 2018-04-27 | 2018-04-27 | A kind of high viscosity chemicals automatic lifting quantitative filling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208327383U true CN208327383U (en) | 2019-01-04 |
Family
ID=64778848
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820621638.0U Active CN208327383U (en) | 2018-04-27 | 2018-04-27 | A kind of high viscosity chemicals automatic lifting quantitative filling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208327383U (en) |
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2018
- 2018-04-27 CN CN201820621638.0U patent/CN208327383U/en active Active
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