Sunflower seeds screening system
Technical field:
The utility model relates to grain screening technical fields, relate in particular to a kind of sunflower seeds screening system.
Background technique:
Sunflower seeds is liked because of it with unique mouthfeel and due to high nutritive value by the people.Sunflower frying enterprise is by certain herbaceous plants with big flowers
Flower seed raw material is general only to be cleaned, dedusting, gone after stone i.e. directly using screening machine and stone remover after peasant or dealer's purchase
Frying is connect to sell;But processing has the following problems in this way: 1, screening machine and stone remover are mutually indepedent, need to rely on artificial turn
Fortune can be just mutually linked, and cost of labor is done, low efficiency, and live dust from flying will affect the health of worker;2, sunflower seeds
In worm-eaten particle be unable to get and effectively remove, the satisfaction for causing consumer to eat is low;3, the defect wares such as skin, half shelled melon seed are drawn
It cannot effectively remove, product percentage of head rice is low, and then influences sale;4, can be not of uniform size because of sunflower seeds, cause frying uneven
It is even, so that the lesser sunflower seeds of partial size influences eating mouth feel because of frying overlong time.
Utility model content:
The purpose of this utility model is to provide a kind of sunflower seeds screening systems that sunflower seeds qualification rate can be improved;
The utility model is implemented by following technical solution: sunflower seeds screening system comprising gravity screening machine, vibration screening
Machine, stone remover, than heavy-duty machine, color selector, small holes caused by worms machine, classifying screen, the discharge port of the gravity screening machine by bucket elevator with it is described
The feed inlet connection of screening machine is shaken, the shell of the gravity screening machine is connected to the air inlet of the first dust removal machine;The vibration
The discharge port of screening machine is connected to by bucket elevator with the feed inlet of the stone remover, the shell of the stone remover and the second dust removal machine
Air inlet connection;The discharge port of the stone remover is connected to by bucket elevator with the feed inlet than heavy-duty machine, described to compare heavy-duty machine
Discharge port be connected to the feed inlet of the color selector by bucket elevator;The discharge port of the color selector by bucket elevator with it is described
The feed inlet of small holes caused by worms machine is connected to, and the shell of the color selector is connected to the air inlet of third dust removal machine;The discharging of the small holes caused by worms machine
Mouth is connected to the feed inlet of the classifying screen.
Further, the gravity screening machine and the vibration screening machine are double deck screen.
Further, the gravity screening machine includes two layers of circular hole sieve, and the vibration screening machine includes the long hole sizer in upper layer
Piece and lower layer's circular hole sieve.
Further, the upper layer round-hole mesh piece aperture of the gravity screening machine is set as 11.5mm, the gravity screening machine
The aperture of lower layer's circular hole sieve be set as 6.0mm.
Further, the long hole width of the upper layer long hole sieve of the vibration screening machine is 6.5mm, the vibration screening machine
Lower layer's circular hole sieve aperture be 5.5mm.
Further, the small holes caused by worms machine includes rabbling mechanism, bolter, belt conveyer, sorting belt feeder, is stirred described
Mix in-house filled with iron powder, the discharge port of the rabbling mechanism is placed in above the feed end of the bolter, the separation
The discharge end of sieve is placed in above the feed end of the belt conveyer, is fixedly arranged above the sorting in the belt conveyer
Belt feeder;Magnetic adsorption, the top of lower layer's belt of the sorting belt feeder are fixed in the rack of the sorting belt feeder
Face and the magnetic adsorption sliding contact;The discharge roller of the belt conveyer is magneto roller, in the conveyor belt
It is equipped with material blanking tube below the discharge end of machine, inverted V-type cutting plate, the V-type cutting plate are fixed with inside the material blanking tube
The parallel discharge roller that the belt conveyer is set in top lower section;The V-type cutting plate goes out the material blanking tube
Material mouth is divided into the first discharge port and the second discharge port.
Further, the rabbling mechanism include mainframe, roll be arranged on the mainframe roller, fixation be arranged
Cage is sieved in the level-one sieve cage of the drums inside and the fixed second level being set in inside the level-one sieve cage, the second level sieve cage
Mesh number is less than the mesh number of level-one sieve cage;The stirring being connected to inside second level sieve cage is respectively equipped at the roller both ends
Feed inlet and stirring discharge port are axially fixed with several partitions along the roller inside second level sieve cage;In the host
Top of the trellis rotation is equipped with two pairs of idler wheels, and rotation is equipped with the roller between two pairs of idler wheels, solid on the cylinder outer wall
Determine rack gear, be fixed with motor on the mainframe, is fixed on the output shaft of the motor and engages with the gear ring
Gear.
The advantages of the utility model: being mutually linked between each equipment by bucket elevator, realizes automation, effectively
Reduce cost of labor, improve production efficiency, while ensure that the health of worker;It can effectively remove in sunflower seeds
Worm-eaten, draw the foreign matters such as skin particle and stone, to improve the percentage of head rice of product, while improving eating mouth feel;Meanwhile it is logical
It crosses classifying screen to be classified final sunflower seeds, and then different size of sunflower seeds is distinguished into frying, to realize uniform frying,
It is further ensured that eating mouth feel;Using screening technology described in the utility model, screening amount hourly up to 2500 jin, out at
Rate 75% or so, the qualification rate of sunflower seeds is up to 99.99% after screening.
Detailed description of the invention:
Fig. 1 is the overall structure diagram of the present embodiment.
Fig. 2 is the overall structure diagram of small holes caused by worms machine.
Fig. 3 is rabbling mechanism structural schematic diagram.
Fig. 4 is the belt conveyer and sorting belt feeder arragement construction schematic diagram of small holes caused by worms machine.
Gravity screening machine 1, vibration screening machine 2, stone remover 3, than heavy-duty machine 4, color selector 5, small holes caused by worms machine 6, rabbling mechanism 6.1,
Mainframe 6.1.1, roller 6.1.2, level-one sieve cage 6.1.3, second level sieve cage 6.1.4, stirring feed inlet 6.1.5, stirring discharge port
6.1.6, partition 6.1.7, idler wheel 6.1.8, gear ring 6.1.9, motor 6.1.10, gear 6.1.11, bolter 6.2, conveyor belt
Machine 6.3, discharge roller 6.3.1, sorting belt feeder 6.4, lower layer belt 6.4.1, magnetic adsorption 6.5, material blanking tube 6.6, V-type sub-material
Plate 6.7, classifying screen 7, the first dust removal machine 8, the second dust removal machine 9, third dust removal machine 11.
Specific embodiment:
As shown in Figures 1 to 4, sunflower seeds screening system comprising gravity screening machine 1, vibration screening machine 2, stone remover 3,
Than heavy-duty machine 4, color selector 5, small holes caused by worms machine 6, classifying screen 7, the discharge port of gravity screening machine 1 by bucket elevator and shakes screening machine 2
Feed inlet connection, the shell of gravity screening machine 1 are connected to the air inlet of the first dust removal machine 8;The discharge port of vibration screening machine 2 passes through
Bucket elevator is connected to the feed inlet of stone remover 3, and the shell of stone remover 3 is connected to the air inlet of the second dust removal machine 9;Stone remover 3
Discharge port be connected to by bucket elevator with the feed inlet than heavy-duty machine 4, than heavy-duty machine 4 discharge port pass through bucket elevator and color selector 5 into
Material mouth connection;The discharge port of color selector 5 is connected to by bucket elevator with the feed inlet of small holes caused by worms machine 6, and shell and the third of color selector 5 are removed
The air inlet of dirt machine 11 is connected to;The discharge port of small holes caused by worms machine 6 is connected to the feed inlet of classifying screen 7;
Gravity screening machine 1 and vibration screening machine 2 are double deck screen, and gravity screening machine 1 includes two layers of circular hole sieve, gravity sieve
The upper layer round-hole mesh piece aperture of machine 1 is selected to be set as 11.5mm, the aperture of lower layer's circular hole sieve of gravity screening machine 1 is set as
6.0mm, the large scales impurity such as stalk, the leaf of length greater than 11.5mm are screened out through upper layer circular hole sieve top surface;
Shaking screening machine 2 includes upper layer long hole sieve and lower layer's circular hole sieve, shakes the upper layer long hole sieve of screening machine 2
Long hole width is 6.5mm, and the aperture for shaking lower layer's circular hole sieve of screening machine 2 is 5.5mm, the dimensions length in sunflower seeds between
The abnormity sunflower seeds such as the impurity such as stalk, the leaf of the medium size of 6.5mm-11.5mm and twins, multiparity is through upper layer long hole
The discharge of sieve top surface;
Small holes caused by worms machine 6 includes rabbling mechanism 6.1, bolter 6.2, belt conveyer 6.3, sorting belt feeder 6.4, in blender
Iron powder is filled with inside structure 6.1, rabbling mechanism 6.1 includes mainframe 6.1.1, rolls the roller being arranged on mainframe 6.1.1
6.1.2, the fixed level-one sieve cage 6.1.3 being set in inside roller 6.1.2 and fixed two be set in inside level-one sieve cage 6.1.3
Grade sieve cage 6.1.4, the mesh number that second level sieves cage 6.1.4 are less than the mesh number of level-one sieve cage 6.1.3;It is set respectively at the both ends roller 6.1.2
There are the stirring feed inlet 6.1.5 and stirring discharge port 6.1.6 being connected to inside second level sieve cage 6.1.4, in second level sieve cage 6.1.4
There are several partition 6.1.7 in portion along roller 6.1.2 axial restraint;Rotation is equipped with two couples of idler wheel 6.1.8 at the top of mainframe 6.1.1,
Two couples of idler wheel 6.1.8 can play a supporting role to roller 6.1.2;Rotation is equipped with roller 6.1.2 between two couples of idler wheel 6.1.8,
Rack gear 6.1.9 is fixed on roller 6.1.2 outer wall, motor 6.1.10 is fixed on mainframe 6.1.1, in motor 6.1.10
Output shaft on be fixed with and gear ring 6.1.9 meshed gears 6.1.11;The output shaft driven gear 6.1.11 of motor 6.1.10
Rotation, the gear 6.1.11 of rotation can be rotated by driven gear ring 6.1.9 so that roller 6.1.2 is on the top of two couples of idler wheel 6.1.8
Portion rolls, and roller 6.1.2 rotation can rotate together with dynamic dividing plate 6.1.7 is stirred sunflower seeds, and then makes in roller 6.1.2
The sunflower seeds and iron powder in portion are sufficiently mixed, so that iron powder enters in the small holes caused by worms of worm-eaten sunflower seeds;The discharging of rabbling mechanism 6.1
Mouth is placed in above the feed end of bolter 6.2, and bolter 6.2 is the vibrating screen being obliquely installed from feed end to discharge end, vibration
Sieve can make to be mixed in the intergranular iron powder of sunflower to be separated with cereal, the discharge end of bolter 6.2 be placed in belt conveyer 6.3 into
Expect above end, is fixedly arranged above sorting belt feeder 6.4 in belt conveyer 6.3;It is fixed in the rack of sorting belt feeder 6.4
Be magnetic adsorption plate 6.5, sorts top surface and 6.5 sliding contact of magnetic adsorption of lower layer's belt of belt feeder 6.4;Magnetic absorption
Plate 6.5 can by by below, be filled with iron powder worm-eaten sunflower seeds be attracted to sorting belt feeder 6.4 lower layer belt 6.4.1
On, and it is sorted belt feeder 6.4 and transports the side of belt conveyer 6.3, and then reaches and separate worm-eaten sunflower seeds
Purpose;
The discharge roller 6.3.1 of belt conveyer 6.3 is magneto roller, is set below the discharge end of belt conveyer 6.3
There is material blanking tube 6.6, be fixed with inverted V-type cutting plate 6.7 inside material blanking tube 6.6, the top of V-type cutting plate 6.7 is parallel
The lower section of the discharge roller 6.3.1 of belt conveyer 6.3 is set;The discharge port of material blanking tube 6.6 is divided by V-type cutting plate 6.7
One discharge port 6.7.1 and the second discharge port 6.7.2;For cereal when by discharge roller 6.3.1, whole grain can be through magneto roller
Top surface is fallen directly into material blanking tube 6.6, and worm-eaten cereal can be moved to conveying skin with belt under the absorption of magneto roller
Underface with machine 6.3 enters in material blanking tube 6.6 when until leaving the magnetic field range of magneto roller;V-type cutting plate 6.7 can
Arrange the whole grain entered in material blanking tube 6.6 and worm-eaten cereal by the first discharge port 6.7.1 and the second discharge port 6.7.2 respectively
Out, and then sorting again to worm-eaten sunflower seeds is realized;
It is sufficiently mixed iron powder and sunflower seeds using rabbling mechanism 6.1, and then is filled with iron powder in worm-eaten sunflower seeds, later
The sunflower seeds for being filled with iron powder is adsorbed on corresponding belt by magnetic adsorption 6.5, and then realizes worm-eaten sunflower seeds
Sorting with separate, no matter whether sunflower seeds insect population size, worm-eaten situation serious, are filled with iron powder, all to be filled with
The sunflower seeds of iron powder can be isolated from whole grain, good separating effect, fundamentally avoided worm-eaten sunflower seeds and be mixed into
In finished product, and then guarantee the mouthfeel after sunflower seeds frying, is conducive to sale, increases economic efficiency.
Working principle: sunflower seed raw material is added in gravity screening machine 1, and the impurity in raw material is through gravity screening machine 1
Upper layer circular hole sieve screens out, and sunflower seeds falls on lower layer's round-hole mesh on piece through upper layer round-hole mesh piece, and the small powder in sunflower seeds is through lower layer
Round-hole mesh piece is fallen, and sunflower seeds is exported through lower layer's sieve top surface, utilizes 8 counterweight kind-force sieving machine 1 of the first dust removal machine in the process
In dust be collected;
The sunflower seeds of 1 lower layer's sieve top surface of gravity screening machine output is sent by bucket elevator shakes screening machine 2, in sunflower seeds
Larger impurity and the special-shaped sunflower seeds such as twins be discharged through upper layer long hole sieve top surface, sunflower seeds is fallen on through upper layer long hole sieve
The top surface of lower layer's circular hole sieve exports;
The sunflower seeds for shaking the output of 2 lower layer's circular hole sieve top surface of screening machine is sent into stone remover 3, stone remover 3 by bucket elevator
By the removal of the heavy impurities such as stone in sunflower seeds, in the process using the second dust removal machine 9 to the dust progress in stone remover 3
It collects;The sunflower seeds that stone remover 3 exports by bucket elevator feeding than heavy-duty machine 4, than heavy-duty machine 4 by shelled melon seed, the melon seeds in sunflower seeds
The removal of the impurity such as skin;
The sunflower seeds exported than heavy-duty machine 4 is by bucket elevator feeding color selector 5, by color selector 5 by the white skin in sunflower seeds
With sunflower seeds and the foreign matter removal for drawing skin, the dust during color sorting is received using third dust removal machine 11 in the process
Collection;The sunflower seeds that color selector 5 exports is sent into small holes caused by worms machine 6 by bucket elevator, and small holes caused by worms machine 6 is gone to remove worm-eaten and crack sunflower seeds;
The sunflower seeds that small holes caused by worms machine 6 exports is sent into classifying screen 7 by bucket elevator, after sunflower seeds is classified by classifying screen 7 by granular size
Output.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection scope within.