A kind of sour device of flue gas pretreatment storage
Technical field
The utility model belongs to flue gas inspection apparatus field more particularly to a kind of storage of portable flue gas inspection preprocessor
Sour device.
Background technique
The flue gas of the discharges such as thermal power plant, chemical plant and cement plant is one of important source of atmosphere pollution, row
It high-volume need to strictly be monitored by environmental protection administration with discharge gas ingredient, the parameters such as type, concentration, total amount of discharged flue gas need to pass through
Various flue gas analysis systematic surveys obtain.But the flue gas of direct emission usually contains a large amount of dust, moisture etc., it can be to measuring instrument
Device causes the damages such as burn into blocking, therefore needs using pretreatment unit before being detected using measuring instrument to discharge cigarette
Gas is pre-processed, and pretreatment unit mainly includes air inlet pipe and condensation de-watering apparatus, is equipped with net or ceramic filtering in air inlet pipe
Core is dusted, and condensation de-watering apparatus includes condensate, electronic refrigerating sheet and radiator, by condensation de-watering apparatus vaporous water
Divide and is condensed into liquid and is discharged.
Flue Gas Pretreatment Device in the prior art has the following problems:
1, condensation water removal effect it is bad: due to condensation de-watering apparatus condensation path length it is limited, can not effective cooled flue gas,
Cause Water vapor condensation insufficient;Since gas outlet position is arranged unreasonable, flue gas is easy to carry about with one condensed water in discharge process.
2, condensed water dissolves ease of solubility sour gas: containing a large amount of acidic materials, such as SO in flue gas2、NO、NO2Deng,
De-watering apparatus removal process can there is a situation where sour gas soluble easily in water to be pulled away together with water in condensation for pollution sources flue gas,
Cause SO2、NO2Etc. gas components loss, influence the accuracy of gas concentration and total amount final detection result.As environmental protection is arranged
It is further stringent to put standard, pollution sources object concentration of emission is lower and lower, and detection difficulty increases, and the loss of component is for result precision
Influence become serious.Inhibiting soluble acidic gas by acid adding is currently used method, but its acid bottle for storing up sour device
Disassembly and formic acid are inconvenient;Acid bottle is only capable of placing vertically, and the Flue Gas Pretreatment Device for being equipped with the sour device of storage is caused to be only capable of using
In level sampling, cannot obliquely or vertically sample.
3, flue gas condensing only relies on heat exchange cooling in condensation de-watering apparatus, lacks precooling module.
Utility model content
The utility model is complicated for the storage acid apparatus structure of existing Flue Gas Pretreatment Device, and the level of being simply possible to use in is adopted
Sample the technical issues of cannot sampling vertically, proposes a kind of easy for installation, perpendicular side and the equal workable flue gas pretreatment storage of traverse
Sour device.
In order to achieve the above object, the technical solution adopted in the utility model are as follows:
A kind of sour device of flue gas pretreatment storage, including acid bottle, acid bottle upper end, which fastens, upper cover, sets in the acid bottle
Be equipped with snorkel, return acid tube and acid tube out, it is described go out acid tube on be set with casing, the snorkel returns acid tube and out acid tube top
End is provided with notch and fills in equipped with plug, snorkel, return acid tube and out acid tube respectively with the ventilation that is set to acid bottle bottom
Mouth, time sour mouth are connected with sour mouth is gone out.
Preferably, further including the pedestal for inserting acid bottle, it is provided on the pedestal for being inserted into ventilation nozzle, returning
Sour mouth and the through-hole for going out sour mouth.
Preferably, the ventilation nozzle, returning sour mouth and going out on sour mouth and be set with O-ring.
Preferably, the plug is made of fluorubber.
Preferably, acid bottle, snorkel, returning acid tube, going out acid tube and casing and be all made of polytetrafluoroethylene (PTFE) material and be made.
Preferably, further including lower cover, it is provided on lower lid for being inserted into ventilation nozzle, returning sour mouth and going out the groove of sour mouth.
Compared with prior art, it the advantages of the utility model and has the active effect that
It is connected between acid bottle and Flue Gas Pretreatment Device using pluggable mode, dismounting is quick.If the storage acid device is horizontal
It places, acid solution will not spill, as long as acid solution can be extracted out by guaranteeing that acid tube is immersed in acid solution out.Sometimes by chimney or flue
Shape or sample space limitation, sampling pipe can not be horizontally arranged sampling, at this point, the cigarette with the storage acid device can be used
Gas pretreatment unit carries out vertical or Tilting sampling.Condensed water and acid solution are transmitted back in acid bottle through peristaltic pump A extraction, hold acid
The container of liquid is integrated with condensation water collection bottle collection, and one is multi-purpose to save space.Acid solution repetitive cycling uses, and not only reduces acid
Liquid loss, and it is not necessarily to waste liquid bottle, it is expelled directly out acid solution without in test site, can be avoided environmental pollution.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the portable flue gas preprocessor of the utility model;
Fig. 2 is the explosive view of the utility model flue gas pretreatment condensation de-watering apparatus;
Fig. 3 is the condensate explosive view that the utility model condenses de-watering apparatus;
Fig. 4 is the condensate cross-sectional view that the utility model condenses de-watering apparatus;
Fig. 5 is the explosive view that sour device is stored up in the portable flue gas pretreatment of the utility model;
Fig. 6 is the acid bottle main view that the utility model stores up sour device;
Fig. 7 is the A-A sectional view of Fig. 6;
Fig. 8 is the acid bottle top view that the utility model stores up sour device;
Fig. 9 is that the portable flue gas pretreatment of the utility model precools apparatus structure schematic diagram.
In above each figure: 1, host housing;11, heat release hole;2, de-watering apparatus is condensed;21, condensate;211, condensate
Core;212, screw thread piece;213, screw hole;214, upper end cover;215, flue gas suction nozzle;216, upper end cover through-hole;217, outer cylinder;
218, flue gas outlet nozzle;219, water draining beak;2110, inner gas passage;2111, outer exhaust gases passes;2112, thermometric mouth;2113, close
Seal groove;2114, epitaxy part;22, electronic refrigerating sheet;221, heat insulating mattress;23, radiator;24, condensation module shell;25, pacify
Fill item;26, screw;3, sour device is stored up;31, acid bottle;311, snorkel;312, ventilation nozzle;313, acid tube is returned;314, acid is returned
Mouth;315, go out acid tube;316, go out sour mouth;317, casing;318, notch;32, upper cover;33, pedestal;331, side wall;332, fixed
Plate;333, through-hole;34, lower cover;341, groove;35, plug;4, radiator fan;5, flue gas precools device;51, heat-dissipating pipe;
52, fin;6, sealing ring.
Specific embodiment
In order to better understand the utility model, illustrate with reference to the accompanying drawings and examples.
Embodiment: as shown in Figure 1, a kind of portable flue gas preprocessor, is used cooperatively with sampler, for adopting to entrance
Flue gas in sample device is dusted and removes water pretreatment.The portable flue gas preprocessor includes the host housing of body structure
1,1 side of host housing is equipped with sampling pipe (not shown), and sampling pipe front end is equipped with the pottery for filtering smoke
Porcelain filter core.Condensation de-watering apparatus 2, peristaltic pump, master control borad and battery, 2 top of condensation de-watering apparatus are installed in host housing 1
It is connected with the sour device 3 of storage.The condensation de-watering apparatus 2 includes sequentially connected condensate 21, electronic refrigerating sheet 22 and radiator
23,23 side of radiator is equipped with radiator fan 4, and radiator fan 4 is equipped with flue gas far from the side of radiator 23 and precools dress
5 are set, 1 lower end of host housing is provided with heat release hole 11.The electrical member such as master control borad, radiator fan 4, peristaltic pump, electronic refrigerating sheet 22
Part relies on power supply line insertion power supply power supply, can also pass through storage battery power supply.The aspiration pump of the sampled device of flue gas to be detected sucks
In sampling pipe, the flue dust carried in flue gas is filtered by ceramic element to be removed, and hereafter flue gas enters flue gas precooling device 5, is passed through
Enter condensate 21 after preliminary heat dissipation to be cooled down.Acid solution in sour device 3 is stored up simultaneously to suck in precooling device 5 through peristaltic pump A,
Inhibit condensed water to dissolve readily soluble sour gas, the vapor carried in flue dust is cooled be condensed into drop after arranged from 21 lower end of condensate
Out.Radiator fan 4 drives flow of external air, does not radiate to radiator 23 tightly, while can accelerate flue gas and precool 5 heat of device
It scatters and disappears.
As in Figure 2-4, the condensate 21 of the condensation de-watering apparatus 2 includes condensate core 211, upper end cover 214 and outer
Cylinder 217,211 outer wall of condensate core is provided with screw thread piece 212, and 214 top of upper end cover is provided with flue gas suction nozzle 215, on
End cap 214 is fastened on 211 upper end of condensate core, the gap shape between 211 screw thread piece 212 of 214 inner wall of upper end cover and condensate core
At inner gas passage 2110.For fixed upper end cover 214 and condensate core 211 and realize sealing, the 214 roof center of upper end cover
It is provided with a upper end cover through-hole 216,211 top of condensate core is provided with screw hole 213.Upper end cover 214 and condensate core
O-ring seal 6 is installed between 211 and is fastened by screw 26, can also realize sealing by coating sealant.
Condensate core 211 can be used all-aluminium construction and coat corrosion-inhibiting coating in outer surface, while ensureing heat-conducting effect,
Realize acidproof, high temperature resistance.Condensate core 211 can also be divided for inner core and outer core two parts, inner core material be aluminium, copper or
Titanium alloy thermal conductivity is good, and outer core material is that stainless steel antiseptic property is good, and the two is combined together by being interference fitted to compress, this
Embodiment uses the second way.
217 top of outer cylinder is provided with flue gas outlet nozzle 218, and 217 lower part of outer cylinder is provided with water draining beak 219, outer cylinder 217
It is sleeved on 32 lower end of upper cover.The condensation core lower end edge outer wall is provided with the o-ring groove of protrusion outer wall, in o-ring groove
O-ring seal is installed, outer cylinder 217 is sleeved on condensate core, and sealed circle realizes pressure between outer cylinder lower end and condensate core
Close envelope;It is again provided with o-ring groove 2113 in the middle part of upper cover 32, sealing ring is installed in o-ring groove, upper cover is fastened on
It condenses on core, upper cover lower part is located at condensate core and between outer cylinder, and an extension for pushing down outer cylinder is arranged in the support ring of upper cover
Portion 2114.217 middle part of outer cylinder and the gap between condensate core 211 and upper cover 32 form outer exhaust gases passes 2111.Upper end cover 214
After being fastened between condensate core 211 by screw 26, outer cylinder is pressed downward tightly simultaneously.It is pre- that flue gas suction nozzle 215 connects flue gas
Cooling device 5, flue gas outlet nozzle 218 connect flue gas analysis instrument, and water draining beak 219 connects peristaltic pump, passes through peristaltic pump and pipeline
Condensed water is delivered in the acid bottle 31 for storing up sour device 3.
The condensation de-watering apparatus 2 further includes condensation module shell 24, and condensation module shell 24 covers on condensate 21 and electricity
On sub- cooling piece 22, condensate 21 is fixed in condensation module shell 24 by mounting bar 25.Mounting bar 25 uses non-metallic material
Material is to reduce heat transmitting (the present embodiment uses POM).Condensation module shell 24 and radiator 23 are connected by the elastic screw of quadrangle
It connects, and electronic refrigerating sheet 22 is clipped between condensate 21 and radiator 23.It is passed to reduce the heat of condensate 21 and external environment
It passs, 22 surrounding of electronic refrigerating sheet is provided with heat insulating mattress 221, while filling between condensate 21 and condensation module shell 24
There is heat-barrier material.Polycarbonate foaming or EVA foam etc. can be selected in heat-barrier material, and the heat that can reduce external environment enters
Condensation chamber guarantees high-efficiency condensation dehydration.Between radiator 23 and electronic refrigerating sheet 22 and electronic refrigerating sheet 22 and condensate 21
Between be coated with heat-conducting silicone grease, ensureing has good heat conductivity between three.
For the cryogenic temperature convenient for controlling and monitoring electronic refrigerating sheet 22,217 lower end of outer cylinder is additionally provided with thermometric mouth
2112.Pt100 temperature sensor, the input terminal of the output end connection master control borad of temperature sensor are installed in thermometric mouth 2112.
Condensation de-watering apparatus 2 described in the present embodiment is designed by the special construction of condensate 21, and flue gas is through in spiral shape
Exhaust gases passes 2110 and the outer exhaust gases passes 2111 of zig-zag type are cooled down, and cooling path lengthens, and cooling effect greatly improves.It is cold
Also heating conduction is good for solidifying 21 acidproof heat-proof of body, additional a variety of measures for preventing heat loss, effective guarantee condensation effect.It is cold
Condensate concentrates at 21 bottom of condensate, and is discharged in time through faucet, right flue gas outlet after flue gas rises from 21 bottom of condensate
Mouth 218 is discharged, and greatly reduces gas and takes away partially liq and leave, so that gas-water separation is more thorough.
As viewed in figures 5-8, the sour device 3 of the storage includes acid bottle 31, and 31 upper end of acid bottle, which fastens, upper cover 32.Acid bottle
Be provided with snorkel 311 in 31, go back to acid tube 313 and acid tube 315 out, it is described go out acid tube 315 on be set with casing 317.It is described logical
Tracheae 311, time 313 top of acid tube, which are provided with notch 318 and fill in, is equipped with plug 35 made of fluorubber, out acid tube 315 and set
317 snorkel of pipe, 311 top is also filled in equipped with plug 35, and the two is fixed together, 317 lower end of casing and 31 bottom of bottle of acid bottle it
Between there are gap or 317 lower ends of casing, and notch 318 is arranged, between acid solution can be with sleeve pipe 317 and out between acid tube 315
Gap.Snorkel 311, return acid tube 313 and out acid tube 315 respectively be set to the ventilation nozzle 312 of 31 bottom of acid bottle, return sour mouth
314 connect with sour mouth 316 is gone out.Acid tube 315 returns acid tube by peristaltic pump B and piping connection to the heat-dissipating pipe for precooling device out
313 are connected to the faucet of condensate 21 with peristaltic pump A by the road.
For the installation convenient for acid bottle 31 and condensation de-watering apparatus 2, the sour device 3 of the storage further includes pedestal 33, pedestal 33
It is fixed on the upper end of condensation module shell 24.Pedestal 33 includes the side wall 331 and fixed plate 332 for accommodating acid bottle 31, fixed plate
It is provided with insertion ventilation nozzle 312 on 332, return sour mouth 314 and goes out the through-hole 333 of sour mouth 316.The ventilation nozzle 312 returns sour mouth
314 and go out between sour mouth 316 and jack to be provided with O-ring, it is when flue gas preprocessor preparation, acid bottle 31 is directly slotting
Enter in pedestal 33, plug-in design is very convenient.To be readily transported the flue gas preprocessor, the sour device 3 of the storage is also wrapped
Lower cover 34 is included, is provided on lower cover 34 for being inserted into ventilation nozzle 312, returning sour mouth 314 and going out the groove 341 of sour mouth 316 when sampling
After, acid bottle 31 is extracted, is in addition stored after covering lower cover 34, can prevent acid solution from spilling.
Acid bottle 31, snorkel 311, return acid tube 313, go out acid tube 315 and casing 317 be all made of polytetrafluoroethylene (PTFE) material or
PVDF is made, and property is stablized, long service life.
When storage acid device 3 described in the present embodiment is run, extract acid solution from sour mouth 316 is gone out, the acid solution in acid bottle 31 from
317 bottom end of casing is upward, is pumped into from the notch 318 on 315 top of acid tube out, enters in condensate 21 from the sour outflow of mouth 316 is gone out.Only
It wants have a small amount of acid solution in acid bottle 31, can extract out;When peristaltic pump B does not extract acid solution, sour 316 pipeline of mouth, which is in, out closes shape
State, acid solution will not flow out acid bottle 31.Acid solution is acidified the flue gas in condensate 21, can be effectively suppressed readily soluble in flue gas
Sour gas is dissolved in condensed water.Condensed water and acid solution are transmitted back in acid bottle 31 through peristaltic pump A extraction, hold the appearance of acid solution
Device is combined into one with condensation water collection bottle, and one is multi-purpose to save space.Snorkel 311 imports outside air, keeps acid bottle 31
Interior pressure is identical as the external world.Acid solution repetitive cycling uses, and not only reduces acid solution loss, and be not necessarily to waste liquid bottle, without surveying
The be expelled directly out acid solution in examination hall, can be avoided environmental pollution.If the storage acid device 3 is horizontal positioned (horizontal positioned to refer to acid bottle
It is axial to be located at horizontal direction), acid solution will not spill, as long as acid solution can be extracted out by guaranteeing that acid tube 315 is immersed in acid solution out.Have
When limited by the shape of chimney or flue or sample space, sampling pipe can not be horizontally arranged sampling, have at this point, can use
There is the flue gas preprocessor of the storage acid device 3 that sampling pipe is carried out vertical or slant setting to sample.
As shown in figure 9, it includes heat-dissipating pipe 51 that the flue gas, which precools device 5, it is wound with fin 52 on heat-dissipating pipe 51, is radiated
51 one end of pipe connects sampling pipe outlet side, and 51 other end of heat-dissipating pipe connects the flue gas suction nozzle 215 of condensate 21.Fin 52 is in spiral shell
Rotation shape is wrapped on heat-dissipating pipe 51, and is close to 51 outer wall of heat-dissipating pipe.Heat-dissipating pipe 51 is arranged according to the curvature of space in host housing 1
Cloth, as far as possible increase heat exchange area.Heat-dissipating pipe 51 and fin 52 are all made of the high metal of thermal conductivity and are made, such as aluminium, copper and its alloy.
Flue gas is first imported and is radiated at 100 DEG C or so by discharge temperature after the flue gas being discharged out of factory chimney or flue flows through sampling pipe
Pipe 51, and heat pipe 51 and fin 52 are dispelled by radiator fan 4, the heat of fin 52 is taken away with flowing wind, both guarantees radiation air
It fans 4 exhausting to radiate to radiator 23 itself, and radiates using blowing to heat-dissipating pipe 51, enhance fan utilization efficiency, flue gas
Its temperature declines to a great extent when into condensate 21, can ensure the condensation effect of condenser.
In conclusion portable flue gas preprocessor described in the present embodiment uses integrated design, by condensation water removal dress
Set 2 and acid adding to store up sour device 3 integrated, be convenient for carrying and use.Using the condensation de-watering apparatus 2 and storage acid of special designing
Device 3, condensation effect is good, and gas-water separation is thorough, cannot be only used for level sampling, it can also be used to vertical or Tilting sampling, it can
Suitable for a variety of sampling environment.
The above descriptions are merely preferred embodiments of the present invention, is not to make other forms to the utility model
Limitation, any person skilled in the art is changed or is modified as possibly also with the technology contents of the disclosure above equivalent
The equivalent embodiment of variation is applied to other fields, but all without departing from the content of the technical scheme of the utility model, according to this reality
With novel technical spirit any simple modification, equivalent variations and remodeling to the above embodiments, it is practical new to still fall within this
The protection scope of type technical solution.