CN208308339U - A kind of ocean loop wheel machine wirerope constant tension control device - Google Patents

A kind of ocean loop wheel machine wirerope constant tension control device Download PDF

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Publication number
CN208308339U
CN208308339U CN201820756443.7U CN201820756443U CN208308339U CN 208308339 U CN208308339 U CN 208308339U CN 201820756443 U CN201820756443 U CN 201820756443U CN 208308339 U CN208308339 U CN 208308339U
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CN
China
Prior art keywords
servo
wheel machine
loop wheel
driver
constant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201820756443.7U
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Chinese (zh)
Inventor
刘启蒙
樊春明
孙传轩
白兰昌
李磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China National Petroleum Corp
Baoji Oilfield Machinery Co Ltd
CNPC National Oil and Gas Drilling Equipment Engineering Technology Research Center Co Ltd
Original Assignee
Baoji Oilfield Machinery Co Ltd
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Publication date
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Priority to CN201820756443.7U priority Critical patent/CN208308339U/en
Application granted granted Critical
Publication of CN208308339U publication Critical patent/CN208308339U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of ocean loop wheel machine wirerope constant tension control devices, including constant tensile control module, operation interface, servo-driver, speed measuring device, higher-frequency radar level meter and the tension sensor being separately connected with constant tensile control module, it further include the servo motor being connect with servo-driver, speed measuring device is also connect with servo-driver and servo motor respectively;A kind of constant tension system of the utility model handles chip using high-speed data, higher-frequency radar detection and servo variable-frequency driving technique, the significant increase automatization level of ocean loop wheel machine identical tension function, control system auto-adjustment control parameter, signal processing response is fast, accuracy is high.

Description

A kind of ocean loop wheel machine wirerope constant tension control device
Technical field
The utility model belongs to automation control appliance technical field, and in particular to a kind of ocean loop wheel machine wirerope identical tension Control device.
Background technique
Ocean loop wheel machine is ocean drilling and producing platform and the matched extraordinary lifting operation equipment of engineering ship, in ocean engineering and sea Important role in upper oil field development.Automatic control system is the key components of marine platform crane, identical tension function It is one of the key technology that high-end ocean loop wheel machine should have, is chiefly used in auxiliary hook and promotes light weight weight, main function is by the board Slow down impact of the wave heave movement to load when operation, it is ensured that steel wire rope tension keeps relative constant;Conventional electric-hydraulic combined perseverance Shadow of the tension system because of factors such as signal acquisitions inaccuracy or lag such as, wave heave displacements big by hydraulic fluid inertia It rings, easily leads to that response speed is slow, control precision is lower, lifted weight object and the problems such as wave heave asynchronous movement.Currently, ocean Loop wheel machine constant tensile control relies primarily on operator and artificially controls haulage cable folding and unfolding speed, and artificial range estimation and by rule of thumb judgement are permanent The best disengaging configuration of tension tie point, automatization level is low, system fluctuation of service, labor efficiency is low and operation effectiveness not It is good.
Utility model content
The purpose of the utility model is to provide a kind of ocean loop wheel machine wirerope constant tension control devices, solve existing ocean The degree of automation low problem when loop wheel machine wirerope constant tensile control.
The utility model is the technical scheme adopted is that a kind of ocean loop wheel machine wirerope constant tension control device, including perseverance Tension force module, the operation interface being separately connected with constant tensile control module, servo-driver, speed measuring device, higher-frequency radar Level meter and tension sensor, further include the servo motor connecting with servo-driver, speed measuring device also respectively with servo-drive Device is connected with servo motor.
The utility model is also characterized by:
The control element of constant tensile control module is the digital signal processor DSP with high speed period treatment speed.
Speed measuring device is high precision photoelectric encoder.
The model NR-ZL2 of tension sensor.
There are two servo-driver and servo motor are respectively provided with.
The beneficial effects of the utility model are: a kind of ocean loop wheel machine wirerope constant tension control device of the utility model, is adopted Chip, higher-frequency radar detection and servo variable-frequency driving technique, control system auto-adjustment control parameter, letter are handled with high-speed data Number processing response is fast, accuracy is high, can quickly establish identical tension work pattern and calculate the best of weight lifting automatically and takes off It offs normal and sets, to effectively prompt user.The utility model improves the security reliability and labour when the loop wheel machine outboard work of ocean Efficiency improves automation, the intelligent level of ocean loop wheel machine control system conscientiously.
Detailed description of the invention
Fig. 1 is a kind of composition block diagram of ocean loop wheel machine wirerope constant tension control device of the utility model;
Fig. 2 is a kind of structural schematic diagram of ocean loop wheel machine wirerope constant tension control device of the utility model.
1. operation interface, 2. constant tensile control modules, 3. servo-drivers, 4. servo motors, 5. speed measuring devices, 6. high frequencies Radar levelmeter, 7. tension sensors.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawings and detailed description.
A kind of ocean loop wheel machine wirerope constant tension control device of the utility model, as shown in Figure 1, including constant tensile control mould Block 2, the operation interface 1 being separately connected with constant tensile control module 2, servo-driver 3, speed measuring device 5, higher-frequency radar level meter 6 and tension sensor 7, further include the servo motor 4 being connect with servo-driver 3, speed measuring device 5 also respectively with servo-driver 3 and servo motor 4 connect;The control element of constant tensile control module 2 is at the digital signal with high speed period treatment speed Manage device DSP;Speed measuring device 5 is high precision photoelectric encoder;The model NR-ZL2 of the tension sensor 7;Servo-driver 3 There are two being respectively provided with servo motor 4, each driver 3 and each servo motor 4 are separately connected, all 3 Hes of servo-driver Servo motor 4 is connect with speed measuring device 5 respectively.
A kind of ocean loop wheel machine wirerope constant tension control device of the utility model when in use, as shown in Fig. 2, boundary will be operated Face 1 is mounted in loop wheel machine control room, and constant tensile control module 2 is connect with loop wheel machine master controller, and one group interconnected is watched Driver 3 and servo motor 4 are taken on loop wheel machine main winch, by another group of servo-driver 3 and servo motor 4 interconnected On the auxiliary winch of loop wheel machine, by speed measuring device 5 on loop wheel machine motor, higher-frequency radar level meter 6 is mounted in loop wheel machine boom end, By tension sensor 7 at loop wheel machine auxiliary hook directive wheel;Operation interface 1 is loop wheel machine original control system operation interface or separate configurations Any one in operation interface.
A kind of working principle of ocean loop wheel machine wirerope constant tension control device of the utility model is that monitoring interface 1 is installed In in loop wheel machine control room, detection shows or operates loop wheel machine parameters;Constant tensile control module 2 by network communication interface with Loop wheel machine master controller connects and carries out data exchange, can substantially ensure signal acquisition, processing and the high speed of transmission;Servo Driver 3 is connected with servo motor 4, and mounted in pairs is on the main and auxiliary winch of loop wheel machine, each servo motor 4 with the dress that tests the speed It sets 5 to be connected, servo-driver 3 receives constant tensile control module 2 and instructs and control the driving movement of servo motor 4, and speed measuring device 5 is adopted Collection motor message feeds back to constant tensile control module 2 and servo-driver 3, forms double-closed-loop control;Higher-frequency radar level meter 6 with Weight change in displacement immediately below light velocity pulse signal detection suspension hook, and signal real-time transmission is given into constant tensile control module 2;? Force snesor 7 is installed at loop wheel machine auxiliary hook directive wheel, is connected with constant tensile control module 2, and suspension hook steel wire rope tension is detected.
A kind of implementing procedure of ocean loop wheel machine wirerope constant tension control device of the utility model is:
The first step, open identical tension operation mode: loop wheel machine operator triggers the enabled switch of identical tension, passes through network communication Interface issues instructions to constant tensile control module 2 by master control system, then constant tensile control mode activation, and operation interface 1 enters permanent Tension force picture;
Second step, initialization program: constant tensile control module 2 inquires master control system and detects whether working condition meets perseverance Tension operating condition, prompts user if being unsatisfactory for, if meeting internal arithmetic data reset, subsequent signal gives master control system System enables master control system do corresponding port switching, runs identical tension mode;
Third step monitors all kinds of live signals: 6 signal emission port of higher-frequency radar level meter being enabled to be directed at lifting vertically downward Weight measures surface, and measured object follows outboard hull to do heave movement, 7 feedback wire rope tension of tension sensor, speed measuring device Monitor servo motor 4;
4th step handles and calculates various types of signal, establish identical tension: heaving with wave, and higher-frequency radar level meter signal increases Magnitude is in cyclically-varying, this change amount signal of 2 analytical Calculation of constant tensile control module simulates and generates wave sinusoidal signal, according to The parameter of this adjustment servo-driver 3, control 4 rope closing of servo motor put rope, 7 measured value of tension sensor are made to be maintained at certain Within the scope of, i.e., steel wire rope tension is maintained at relative constant state;
5th step finds optimum extraction point: capturing that weight to be lifted moves at wave sinusoidal signal wave crest and speed connects It is bordering on zero, and when acceleration tends to maximum value, constant tensile control module 2 signals to prompt operator in operation interface 1, if not having Have and lift in time, will continue to initiate prompt information in next stable wave period.
6th step extracts weight, identical tension operation mode: program circular flow at the 5th step, Zhi Daoyong is automatically closed Weight is successfully extracted at family, then constant tensile control module 2, which gives an order, closes the constant tensile control picture of monitoring interface 1, into master control System program.
By the above-mentioned means, a kind of ocean loop wheel machine wirerope constant tension control device of the utility model, using high-speed data Handle chip, higher-frequency radar detection and servo variable-frequency driving technique, control system auto-adjustment control parameter, signal processing response Fastly, accuracy is high, can quickly establish identical tension work pattern and calculate the best disengaging configuration of weight lifting automatically, thus Effectively prompt user;The utility model improves the security reliability and labor efficiency when the loop wheel machine outboard work of ocean, mentions conscientiously Automation, the intelligent level of ocean loop wheel machine control system are risen.

Claims (5)

1. a kind of ocean loop wheel machine wirerope constant tension control device, which is characterized in that including constant tensile control module (2), with institute State operation interface (1), the servo-driver (3), speed measuring device (5), higher-frequency radar object that constant tensile control module (2) is separately connected Position meter (6) and tension sensor (7), further include the servo motor (4) connecting with the servo-driver (3), the dress that tests the speed (5) are set also to connect with the servo-driver (3) and servo motor (4) respectively.
2. a kind of ocean loop wheel machine wirerope constant tension control device according to claim 1, which is characterized in that described permanent The control element of power control module (2) is the digital signal processor DSP with high speed period treatment speed.
3. a kind of ocean loop wheel machine wirerope constant tension control device according to claim 1, which is characterized in that described to test the speed Device (5) is high precision photoelectric encoder.
4. a kind of ocean loop wheel machine wirerope constant tension control device according to claim 1, which is characterized in that the tension The model NR-ZL2 of sensor (7).
5. a kind of ocean loop wheel machine wirerope constant tension control device according to claim 1, which is characterized in that the servo There are two driver (3) and servo motor (4) are respectively provided with.
CN201820756443.7U 2018-05-21 2018-05-21 A kind of ocean loop wheel machine wirerope constant tension control device Expired - Fee Related CN208308339U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820756443.7U CN208308339U (en) 2018-05-21 2018-05-21 A kind of ocean loop wheel machine wirerope constant tension control device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820756443.7U CN208308339U (en) 2018-05-21 2018-05-21 A kind of ocean loop wheel machine wirerope constant tension control device

Publications (1)

Publication Number Publication Date
CN208308339U true CN208308339U (en) 2019-01-01

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Application Number Title Priority Date Filing Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110733993A (en) * 2019-04-25 2020-01-31 点狮科技(浙江)有限公司 intelligent sling and sling method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110733993A (en) * 2019-04-25 2020-01-31 点狮科技(浙江)有限公司 intelligent sling and sling method thereof
CN110733993B (en) * 2019-04-25 2023-08-25 点狮科技(深圳)有限公司 Intelligent sling and sling hanging method thereof

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20201230

Address after: 721002 No.2 Dongfeng Road, Jintai District, Baoji City, Shaanxi Province

Patentee after: BAOJI OILFIELD MACHINERY Co.,Ltd.

Patentee after: CHINA NATIONAL PETROLEUM Corp.

Patentee after: CNPC national oil and gas drilling equipment Engineering Technology Research Center Co.,Ltd.

Address before: 721002 No.2 Dongfeng Road, Jintai District, Baoji City, Shaanxi Province

Patentee before: Baoji Oilfield Machinery Co.,Ltd.

TR01 Transfer of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20190101

CF01 Termination of patent right due to non-payment of annual fee