A kind of guiding tooling of aluminium extrusion material
Technical field
The utility model relates to aluminium extrusion material processing technique field, especially a kind of guiding tooling of aluminium extrusion material.
Background technique
When aluminium alloy extruded production, path that aluminium extrusion material skids off are as follows: die working length -> die-cushion -> shear pad -> vacancy
Pad -> extruder front-axle beam -> subsidiary engine roller;In sliding path, the absolute altitude relationship at each position are as follows: die working length outlet minimum point >
Get a mouthful minimum point>extruder front-axle beam outlet minimum point<subsidiary engine roller discard in die-cushion outlet minimum point>shear pad outlet minimum point>vacancy
The highest point of wheel, and the highest point of subsidiary engine roller is identical as the die working length minimum point height in outlet.After aluminium extrusion material is extruded,
Die working length, die-cushion, shear pad, vacancy pad, extruder front-axle beam are successively slid into first, then in extruder front-axle beam exit quilt
Artificial or guiding device is directed on subsidiary engine roller, is finally pulled out by dragger.Since sliding path is there are difference in height,
Under the action of gravity, aluminium extrusion material can bend, and the difference in height of the bigger sliding path of extruder is also bigger, aluminium extrusion material
Bending is more serious, causes largely to scrap.Therefore, it is necessary to provide a kind of guiding tooling of aluminium extrusion material to solve above-mentioned ask
Topic.
Utility model content
The goal of the invention of the utility model is, in view of the above-mentioned problems, a kind of guiding tooling of aluminium extrusion material is provided, for solving
The problem of certainly aluminium extrusion material is easy to happen bending during sliding out to subsidiary engine roller by die working length.
In order to achieve the above objectives, the technical scheme adopted by the utility model is
A kind of guiding tooling of aluminium extrusion material, comprising:
One guiding carrier a comprising guide plate, multiple lifting lugs, several support legs and a crossbeam;The guide plate has
For guiding the sliding slot of aluminium extrusion material, the guide plate is equipped with the multiple lifting lug in the opposite sides of the sliding slot;It is described to lead
One end of corbel back slab is fixedly mounted on the top of the crossbeam, and the other end of the guide plate is equipped with cushion block fitting area;The guiding
Plate is equipped with several support legs in couples between its middle part and the cushion block fitting area;The support leg includes a support base
With a castor, the upper end of the support base is fixedly connected with the guide plate, and the lower end of the support base and the castor rotate
Connection;
One assembly cushion block, has the first mating surface and use matched for the cushion block fitting area with the guide plate
In the second mating surface matched with extruding die-cushion;The guide plate can be matched by the assembly cushion block with die-cushion is squeezed,
So that the guide plate is docked with extrusion die work belt edge;And
One assembly leading truck, has the guide groove for matching with several castors, and the guide groove runs through the dress
Both ends with leading truck, so that several castors can be moved along the length direction of the assembly leading truck;The assembly guiding
The length of frame is greater than the length of the guide plate.
Preferably, the cross section of the guide plate is arc-shaped or spill.In this way, being led convenient for aluminium extrusion material described
It is slided in the sliding slot of corbel back slab.
Preferably, the crossbeam is equipped at least two pin holes for passing through for fixed pin, and the crossbeam can be by solid
Rationed marketing is detachably connected with extruder front-axle beam.In this way, being assembled or being dismantled convenient for the guiding carrier.
Preferably, the length direction of the guide plate and the length direction of the crossbeam are vertically arranged.In this way, being convenient for
The crossbeam is preferably installed on extruder front-axle beam.
Preferably, the quantity of the support leg is two, and two support leg compartment of terrain are set to the one of the cushion block fitting area
Side.In this way, steadily being moved convenient for the guiding carrier by the castor in the support leg.
Preferably, the assembly leading truck includes two guide plates and two reinforcing rods;The setting of two guide plate interval, and
It is parallel to each other, each guide plate all has a guide groove;The both ends of each reinforcing rod are separately connected described
The bottom of two guide plates.In this way, make the assembly leading truck that there is simple and stable structure, it is easy to carry and lead
To.
Preferably, the material of the assembly cushion block is graphite.In this way, making the assembly cushion block that there is preferable knot
Structure stability, heat-resisting quantity and self-lubrication, and convenient for cooperating and separating with the guiding carrier.
Preferably, the material of the assembly leading truck is aluminium alloy.In this way, advanced optimizing the assembly leading truck
Weight, it is easy to carry with light advantage;Meanwhile assembly leading truck made of aluminium alloy has preferable machinery
Intensity.
Preferably, the U-shaped profile or spill of the guide plate.In this way, being convenient for the castor of the guiding carrier
It is moved in the guide groove of the guide plate.
Preferably, the length of the guide plate is 10-15cm bigger than the length of the guide plate.In this way, convenient for passing through
The guide plate accurately guides the guiding carrier to installing in extruder, and installs after guiding carrier convenient for will assemble
Leading truck extraction.
Due to the adoption of the above technical scheme, the utility model has the following beneficial effects:
1. the utility model is for being mounted between extruder mold work belt and subsidiary engine roller, when squeezing production, aluminium extruded
After pressure material is extruded from die working length, finally slided out into the guide plate docked with die working length, and through sliding slot
On subsidiary engine roller, entire sliding path does not have difference in height, is effectively prevented from the case where aluminium extrusion material bends, to mention significantly
The high yield rate of aluminium extrusion material, effectively saves production cost.
2. the utility model is cooperated by the guide groove on the castor and assembly leading truck on guiding carrier and realizes guiding
The Fast Installation and disassembly of frame, effectively improve the efficiency of the production of aluminium extrusion material, can also be effectively reduced assembling process
Middle investment it is artificial;In addition, in assembling process, safety with higher avoids the occurrence of the situation of unexpected industrial injury.
3. the utility model structure is simple, ingenious in design, manufacturing cost is very low, can be on existing extrusion equipment flexibly
It uses, without being transformed to existing equipment, can be directly used in combination with original extruder and dragger, not influence original squeeze
The function of press brings great convenience for the production of aluminium extrusion material, and practicability with higher is worthy to be popularized.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the guiding carrier of the utility model;
Fig. 2 is the structural schematic diagram of the assembly cushion block of the utility model;
Fig. 3 is the structural schematic diagram of the assembly leading truck of the utility model;
Fig. 4 is the working principle diagram of the guiding carrier of the utility model;
Main element symbol description is as follows in figure:
In attached drawing, 1- guiding carrier, 2- guide plate, 3- sliding slot, 4- lifting lug, 5- crossbeam, 6- pin hole, 7- cushion block fitting area, 8-
Support leg, 9- support base, 10- castor, 11- assembly cushion block, the first mating surface of 12-, the second mating surface of 13-, 14- assembly guiding
Frame, 15- guide plate, 16- guide groove, 17- reinforcing rod, 18- die working length, 19- die face, 20- squeeze die-cushion, 21- die sleeve,
22- shear pad, the vacancy 23- pad, 24- extruder front-axle beam, 25- subsidiary engine roller.
Specific embodiment
The specific implementation of utility model is further illustrated below in conjunction with attached drawing.
Please refer to Fig. 1-3, a kind of guiding tooling of aluminium extrusion material includes a guiding carrier 1, one assembly cushion block 11 and a dress
With leading truck 14.
Guiding carrier 1 includes a guide plate 2, multiple lifting lugs 4, several support legs 8 and a crossbeam 5.Guide plate 2, which has, to be used for
The sliding slot 3 of aluminium extrusion material is guided, guide plate 2 is equipped with multiple lifting lugs 4 in the opposite sides of sliding slot 3.The cross section of guide plate 2 is in arc
Shape or spill slide in the sliding slot 3 of guide plate 2 convenient for aluminium extrusion material.In the present embodiment, the cross section of guide plate 2 is in arc
Shape, the quantity of lifting lug 4 are four, are divided into two groups, are oppositely arranged two-by-two.
One end of guide plate 2 is fixedly mounted on the top of crossbeam 5, and the other end of guide plate 2 is equipped with cushion block fitting area 7.It is horizontal
Beam 5 is equipped at least two pin holes 6 for passing through for fixed pin, and crossbeam 5 can be removable by fixed pin and extruder front-axle beam 24
Unload connection, in the present embodiment, the quantity of pin hole 6 is two.The length direction of guide plate 2 is vertical with the length direction of crossbeam 5 to be set
It sets, is preferably installed on extruder front-axle beam 24 convenient for crossbeam 5.Guide plate 2 is set in couples between its middle part and cushion block fitting area 7
There are several support legs 8, support leg 8 includes a support base 9 and a castor 10, and the upper end of support base 9 is fixedly connected with guide plate 2,
The lower end of support base 9 and castor 10 are rotatablely connected.Preferably, the quantity of support leg 8 is two, and two 8 compartment of terrain of support leg are set
In the side of cushion block fitting area 7, steadily moved convenient for guiding carrier 1 by the castor 10 in support leg 8.
Assembly cushion block 11 is with the first mating surface 12 matched for the cushion block fitting area 7 with guide plate 2 and is used for
The second mating surface 13 matched with extruding die-cushion 20.Guide plate 2 can be matched by assembly cushion block 11 with die-cushion 20 is squeezed, and be made
Guide plate 2 is obtained to dock with 18 edge of extruder mold work belt.Wherein, the material for assembling cushion block 11 is graphite, so that assembly pad
Block 11 has preferable structural stability, heat-resisting quantity and self-lubrication, and convenient for cooperating and separating with guiding carrier 1.
The material for assembling leading truck 14 is aluminium alloy, the weight of assembly leading truck 14 is advanced optimized, with light
The advantages of, it is easy to carry;Meanwhile assembly leading truck 14 made of aluminium alloy has preferable mechanical strength.Assemble leading truck 14
With the guide groove 16 for matching with several castors 10, guide groove 16 is through the both ends of assembly leading truck 14, so that two
The length that castor 10 can move along the length direction of assembly leading truck 14, and assemble leading truck 14 is greater than the length of guide plate 2.It is excellent
Selection of land, assembly leading truck 14 include two guide plates 15 and two reinforcing rods 17, and two guide plates 15 interval is arranged, and is parallel to each other,
Each guide plate 15 all has a guide groove 16, and the both ends of each reinforcing rod 17 are separately connected the bottom of two guide plates 15.This
Sample setting, so that assembly leading truck 14 has simple and stable structure, easy to carry and guiding.Wherein, the cross of guide plate 15
Section is in U-shape or spill, moves in the guide groove 16 of guide plate 15 convenient for the castor 10 of guiding carrier 1;The length of guide plate 15
Spend it is 10-15cm bigger than the length of guide plate 2, convenient for guiding carrier 1 is accurately guided to carrying out in extruder by guide plate 15
Installation, and extracted out after installing guiding carrier 1 convenient for leading truck 14 will be assembled.In the present embodiment, the cross section of guide plate 15 is in recessed
The length of shape, guide plate 15 is 12cm bigger than the length of guide plate 2.
Referring to figure 4., the application method of the utility model is the following steps are included: (1) matches assembly cushion block 11 by second
Conjunction face 13 is matched with the extruding die-cushion 20 of extruder mold, wherein extruder mold also include die face 19, die sleeve 21 and
Die working length 18;(2) mold, shear pad 22 and the vacancy pad 23 for being loaded into assembly cushion block 11 are packed into extruder together;(3)
It is placed between assembly cushion block 11 and subsidiary engine roller 25 by artificial mode by leading truck 14 is assembled;(4) pass through lifting lug 4 with overhead traveling crane
Guiding carrier 1 is hoisted at extruder front-axle beam 24, and the castor 10 of guiding carrier 1 is matched with the guide groove 16 of leading truck;
(5) by artificial mode by guiding carrier 1 towards extruder mold direction push so that the cushion block fitting area 7 of guiding carrier 1 with
Assembly cushion block 11 matches, and guide plate 2 is docked with 18 edge of die working length;(6) assembly is oriented to by artificial mode
Frame 14 is extracted out outward;(7) crossbeam 5 is fixed on by extruder front-axle beam 24 by fixed pin, so that guiding carrier 1 is connected to extruder mould
Have between work belt 18 and subsidiary engine roller 25, and the height of subsidiary engine roller 25 is equal to or slightly lower than extruder mold work belt
18 height;(8) after producing, fixed pin is extracted out first, then the artificial assembly leading truck 14 that is laid with draws guiding carrier 1
Out, then, guiding carrier 1 is hung away by overhead traveling crane, finally, assembly cushion block 11 is taken out out of extruder mold.
The utility model is cooperated by the guide groove 16 on the castor 10 and assembly leading truck 14 on guiding carrier 1 and is realized
The Fast Installation and disassembly of guiding carrier 1, effectively improve the efficiency of the production of aluminium extrusion material, can also be effectively reduced assembly
What is put into the process is artificial;In addition, in assembling process, safety with higher avoids the occurrence of the situation of unexpected industrial injury.
When squeezing production, after aluminium extrusion material is extruded from die working length 18, led into what die working length 18 docked
It is finally slided out on subsidiary engine roller 25 into plate 15, and through sliding slot 3, entire sliding path does not have difference in height, is effectively prevented from
The case where aluminium extrusion material bends effectively saves production cost to substantially increase the yield rate of aluminium extrusion material.
The utility model structure is simple, ingenious in design, and manufacturing cost is very low, can flexibly make on existing extrusion equipment
With can be directly used in combination with original extruder and dragger, not influence original extruding without being transformed to existing equipment
The function of machine brings great convenience for the production of aluminium extrusion material, and practicability with higher is worthy to be popularized.
Above description is the detailed description for the preferable possible embodiments of the utility model, but embodiment is not limited to
The patent claim of the utility model, the same changes or modifications completed under technical spirit suggested by all the utility model
Change, should belong to the covered the scope of the patents of the utility model.