CN208303089U - A kind of Remote Control Automatic flush coater of inner wall of the pipe - Google Patents

Abstract

The utility model relates to automation control areas, espespecially a kind of Remote Control Automatic flush coater of inner wall of the pipe, the utility model includes remote controler, signal receiver, controller, solenoid valve, first rotating gripper case, driving device drives moving assembly mobile, it is mobile by moving assembly band motor vehicles bodies, first motor drives the first rotating gripper case to rotate and rotary shaft is driven to rotate, remote controler is by signal receiver and via controller is to solenoid valve, driving device carries out far distance control, the air pressure of solenoid valve control compressed air source unit output, the air pressure of output promotes the coating in coating pneumatic control valve, sequentially pass through coating pneumatic control valve, rotary shaft, in paint guide, it is sprayed from spray nozzle, using manual remote control remote-controlled operation, it is closely operated to avoid being manually entered closed conduct, it is big to solve dust, peculiar smell weight, environment closing leads to work Make the problem of environment difference, product stable and uniform operation when construction reaches the coating thickness even results of workpiece.

Description

A kind of Remote Control Automatic flush coater of inner wall of the pipe

Technical field

The utility model relates to automation control area, espespecially a kind of inner wall of the pipe remote control

Automatic spraying machine.

Background technique

With the promotion of people's living standard, many equipment, device surface are coated with coating, this painting in daily life There is material anticorrosive, raising to be sprayed-on service life of object and other effects, and have certain dicoration, and automatic spraying machine is exactly A kind of equipment sprayed using coating to workpiece is a kind of spraying device special using high-pressure gasless plating technique.

But standardized further between current global environmental requirement and coating and Surface Processing Industry, automatic spraying machine Disadvantage is infinitely amplified, and big dust, peculiar smell weight, environment closing are generated, and working environment is poor, and the body for seriously affecting staff is strong Health, the degree of automation is low, causes labour's loss serious, spray efficiency is slow.

Summary of the invention

To solve the above problems, the utility model provides a kind of Remote Control Automatic flush coater of inner wall of the pipe, high degree of automation, It is effectively improved the working environment of staff, labour's loss is few.

A kind of in order to achieve the above purposes, the technical solution adopted by the utility model is: Remote Control Automatic flush coater of inner wall of the pipe, It include first motor, rotary shaft, paint guide, car body, coating pneumatic control valve, the remote controler for being formulated with rotary joint, vehicle It is equipped with signal receiver corresponding with remote controler, power supply module, solenoid valve, controller, compressed air source unit and driving device in vivo, supplies Electric module is connect with signal receiver, solenoid valve, controller, compressed air source unit, first motor, the signal output end of signal receiver It is connect with the signal receiving end of controller, the output end and solenoid valve of controller, driving device, first motor control connect, vehicle The lower end of body is equipped with moving assembly, and driving device and moving assembly are drivingly connected, and first motor is arranged on the car body and carries First rotating gripper case, the shaft of first motor are connect with the output end of the first rotating gripper case, and the inner end of rotary shaft is plugged on first The rotary joint in rotating gripper case and connecting with the output end of the first rotating gripper case, and being also connected in coating pneumatic control valve, Compressed air source unit is connected to by solenoid valve with one end of tracheae, and the other end of tracheae is connected to coating pneumatic control valve, rotary shaft Outer end is connected to paint guide and the outer end of paint guide is equipped with spray nozzle.

It further, further include having inner supporting rod, outer strut, strut fixed flange,

The upper end of inner supporting rod is equipped with supporting table, and the supporting table is arranged between rotary shaft and the first rotating gripper case and supports Platform is fixed with the first rotating gripper case.

Further, the car body includes trolley cover board, trolley vehicle body, trolley vehicle bottom, and trolley body gate is located at trolley On vehicle bottom, signal receiver, power supply module, solenoid valve, controller are arranged in trolley vehicle body, and trolley vehicle surface is equipped with connection Access hole in it, trolley cover plate lid are located at maintenance discharge surface.

Further, the surface of the trolley vehicle body is equipped with hinge, and trolley cover board is hinged by hinge and trolley vehicle body.

Further, the first governor, the second governor are equipped in the vehicle body, controller, power supply module are with first The input terminal connection of governor, the second governor, the output end of the first governor connect with first motor, the second governor it is defeated Outlet is connect with driving device.

Further, the driving device includes motor driver, the second motor, the second rotating gripper case, motor driven Device is electrically connected with the second motor, and the second motor and the second rotating gripper case are drivingly connected, and moving assembly includes driving shaft, driven Axis, driving shaft, driven shaft run through vehicle body and both ends extend outside vehicle body, and the output end and driving shaft of the second rotating gripper case rotate Connection, driving shaft, driven shaft both ends be equipped with idler wheel.

Further, driving shaft, driven shaft both ends be socketed with bearing, the both ends of vehicle body are equipped with fixed plate, fixed plate Surface be equipped with recess and bearing block, bearing is fixed in recess by bearing block.

It further, further include having relay, power supply module is single group constant voltage dc source, and single group constant voltage dc source is logical Relay is crossed to connect with signal receiver, solenoid valve, governor, controller.

It further, further include thering is coating to connect hose, rotary shaft is equipped with rotating arm adjustment hole and coating interface, coating Conduit socket on the rotary shaft and by screw and rotating arm adjustment hole cooperation fix, coating interface by coating connect hose and Paint guide connection.

The utility model has the beneficial effects that: the utility model includes remote controler, signal receiver, controller, electricity Magnet valve, the first rotating gripper case, driving device drive moving assembly mobile, mobile by moving assembly band motor vehicles bodies, first motor Drive the first rotating gripper case to rotate and rotary shaft is driven to rotate, remote controler by signal receiver and via controller to solenoid valve, Driving device carries out far distance control, and the air pressure of the air pressure of solenoid valve control compressed air source unit output, output promotes coating pneumatically to control Coating in valve processed, sequentially by being sprayed from spray nozzle in coating pneumatic control valve, rotary shaft, paint guide, using artificial distant Remote-controlled operation is controlled, is closely operated to avoid being manually entered closed conduct, solves that dust is big, peculiar smell weight, environment closing Lead to the problem of working environment difference, product stable and uniform operation when construction reaches the coating thickness even results of workpiece, effectively protects Demonstrate,prove the quality requirement of product.

Detailed description of the invention

Fig. 1 is the perspective view of the explosion of the utility model.

Fig. 2 is the enlarged diagram of A in the utility model.

Fig. 3 is the enlarged diagram of B in the utility model.

Fig. 4 is the structural schematic diagram of this specific embodiment.

Drawing reference numeral explanation: 1. first motors；2. rotary shaft；21. rotating arm adjustment hole；22. coating interface；23. coating Connect hose；3. paint guide；4. remote controler；5. coating pneumatic control valve；51. rotary joint；6. signal receiver；7. supplying Electric module；71. relay；8. solenoid valve；9. the first rotating gripper case；10. spray nozzle；11. outer strut；12. inner supporting rod；13. Bar fixed flange；14. supporting table；15. trolley cover board；16. trolley vehicle body；100. hinge；17. trolley vehicle bottom；18. maintenance Mouthful；50. motor driver；51. the second motor；52. the second rotating gripper case；60. driving shaft；61. driven shaft；62. idler wheel；63. Bearing；64. bearing block；65. fixed plate；200. first governors；201. second governors.

Specific embodiment

It please refers to shown in Fig. 1-2, the utility model includes the first electricity about a kind of Remote Control Automatic flush coater of inner wall of the pipe Machine 1, rotary shaft 2, paint guide 3, car body, the coating pneumatic control valve 5 for being formulated with rotary joint 51, remote controler 4 are set in car body There are signal receiver 6 corresponding with remote controler 4, power supply module 7, solenoid valve 8, controller and driving device, power supply module 7 and letter Number receiver 6, solenoid valve 8, controller, compressed air source unit, first motor 1 connect, the signal output end of signal receiver 6 and control The signal receiving end of device connects, and the output end and solenoid valve 8 of controller, driving device, the control of first motor 1 connect, car body Lower end is equipped with moving assembly, and driving device and moving assembly are drivingly connected, and first motor 1 is arranged on the car body and carries first Rotating gripper case 9, the shaft of first motor 1 are connect with the output end of the first rotating gripper case 9, and the inner end of rotary shaft 2 is plugged on The rotation in one rotating gripper case 9 and connecting with the output end of the first rotating gripper case 9, and being also connected in coating pneumatic control valve 5 Connector 51, compressed air source unit are connected to by solenoid valve 8 with one end of tracheae, and the other end and coating pneumatic control valve 5 of tracheae connect Logical, the outer end of rotary shaft 2 is connected to paint guide 3 and the outer end of paint guide 3 is equipped with spray nozzle 10, and coating is sequentially through coating gas Dynamic control valve 5, rotary shaft 2, paint guide 3 are sprayed from spray nozzle 10.

In the preset implementation, pneumatic in coating in order to be flowed into coating smoothly in coating pneumatic control valve 5 It is circumscribed with a high pressure airless spray equipment in control valve 5, by the way that coating to be placed in high pressure airless spray equipment, passes through high-pressure airless Coating is pushed in coating pneumatic control valve 5 by flush coater.

It further include having inner supporting rod 12, outer strut 11, strut fixed flange 13, the upper end of inner supporting rod 12 is equipped with supporting table 14, the supporting table 14 is arranged between rotary shaft 2 and the first rotating gripper case 9 and supporting table 14 and the first rotating gripper case 9 are fixed, Outer strut 11 is socketed in 12 surface of inner supporting rod, and outer strut 11 is fixed on car body surface by strut fixed flange 13；Using upper Scheme is stated, for the spraying altitude of adjustable coating, has been vertically arranged outer strut 11 on the surface of car body and by strut fixation Blue disk 13 is fixed, and inner supporting rod 12 moving up and down is equipped in outer strut 11, and 12 upper end of inner supporting rod is equipped with supporting table 14, supporting table 14 are arranged between rotary shaft 2 and the first rotating gripper case 9 and fix with the first rotating gripper case 9, and adjusting inner supporting rod 12 can jack up First rotating gripper case 9, so as to adjust the spraying altitude of spray nozzle 10, big pipeline especially to be sprayed moves needs Built construction is more convenient.

In the more excellent mode of this specific embodiment, it is contemplated that the stability of inner supporting rod 12 and outer strut 11, in inner supporting rod 12, outer 11 surface of strut is equipped with the jack being connected to inside and outside it, pulls inner supporting rod 12 and makes the socket of inner supporting rod 12, outer strut 11 It is corresponding, it is plugged and fixed by adjusting bolt, the connection of inner supporting rod 12 Yu outer strut 11 can be greatly strengthened.

The car body includes trolley cover board 15, trolley vehicle body 16, trolley vehicle bottom 17, and the lid of trolley vehicle body 16 is located at trolley vehicle On bottom 17, signal receiver 6, power supply module 7, solenoid valve 8, controller be arranged at trolley vehicle body 16 and trolley vehicle bottom 17 it Between, 16 surface of trolley vehicle body is equipped with the access hole 18 being connected in it, and the lid of trolley cover board 15 is located at 18 surface of access hole；Using above-mentioned Scheme makes car body, by the way that car body is divided into trolley cover board 15, trolley vehicle body 16,17 3, trolley vehicle bottom part for convenience It is composed, meanwhile, signal receiver 6, power supply module 7, solenoid valve 8, controller, compressed air source unit can be placed on platform in advance On vehicle vehicle bottom 17, the lid of trolley vehicle body 16 is located on trolley vehicle bottom 17 by postorder, realizes an easily assembled effect, for convenience Maintenance in the future is equipped with access hole 18 on the surface of trolley vehicle body 16 and lid is located at the trolley cover board 15 on 18 surface of access hole, By access hole 18 to the unit check in trolley vehicle body 16, the efficiency of maintenance can effectively improve, while reducing trolley vehicle The process that body 16 and trolley vehicle bottom 17 are dismantled.

It please refers to described in Fig. 3, the above-mentioned lid of trolley cover board 15 is located at 18 surface of access hole, in order to make maintenance process more square Just, hinge 100 is equipped on trolley vehicle body 16, trolley cover board 15 is hinged by hinge 100 and trolley vehicle body 16, easy to use.

For the mobile shifting speed of the revolving speed and moving assembly of adjustable rotary shaft 2, the first tune is installed in vehicle body Fast device 200 and the second governor 201, the first governor 200 are connect with first motor 1, and the second governor 201 connects with driving device It connects, the revolving speed by controlling first motor 1 realizes the adjustment to 2 revolving speed of rotary shaft, correspondingly, being controlled by the second governor 201 The revolving speed of driving device processed is adjusted the shifting speed of moving assembly to realize.

In order to make more stable in moving assembly moving process and control moving assembly more comprehensive, driving dress Set and device 50, the second motor 51, the second rotating gripper case 52 is driven by motor is composed, moving assembly include driving shaft 60, from Moving axis 61, motor driver 50 drive the second motor 51 to operate, and drive the rotation of the second rotating gripper case 52, make and the second rotating gripper The driving shaft 60 of 52 output end of case connection persistently rotates, and generation one is directive when the idler wheel 62 at 60 both ends of driving shaft rolls Power, the idler wheel 62 at 61 both ends of driven shaft follow the idler wheel 62 at driving wheel both ends to roll.

In order to can make driving shaft 60, driven shaft 61 reduced in rotary course with the frictional force of car body, driving shaft 60, The both ends of driven shaft 61 are socketed with bearing 63, meanwhile, it is equipped with fixed plate 65 at the both ends of vehicle body, the surface of fixed plate 65 is equipped with Recess and bearing block 64, bearing 63 are fixed in recess by bearing block 64, can greatly reduce driving shaft 60 and driven shaft Resistance in 61 rotation processes enhances the rotational efficienty to the second motor 51.

In order to make the electric current of output stable and maintain the flow direction of electric current, power supply module 7 uses single group direct current of voltage regulation The stability in source, electric current output is strong, avoids power frequency frequent switching from influencing the normal use of other devices, relay 71 has The effect of Small current control high current, control effect is strong, meanwhile, when the abnormal cocurrent of electric current appearance crosses relay 71, relay 71 It can automatically disconnect the circuit, avoid the device failure on circuit.

In order to increase the range of sprinkling length, rotating arm adjustment hole 21 and coating interface 22, coating are equipped in rotary shaft 2 Conduit 3 is socketed in rotary shaft 2, is pushed paint guide 3 to extend to outside rotary shaft 2 and is utilized rotating arm adjustment hole 21 and screw Cooperation, keeps paint guide 3 and the connection of rotary shaft 2 more stable, enhances the practicability to rotary shaft 2, the coating in rotary shaft 2 Hose 23 is connected by coating from coating interface 22 to be communicated in paint guide 3.

It, will in order to keep the connection between paint guide 3 and rotary shaft 2 more stable in the more excellent mode of this specific embodiment Screw is substituted for inserted link, and the robustness of inserted link is stronger than screw.

Compared with prior art, the utility model includes remote controler 4, signal receiver 6, controller, solenoid valve 8, One rotating gripper case 9, driving device drive moving assembly mobile, mobile by moving assembly band motor vehicles bodies, the driving of first motor 1 the One rotating gripper case 9 rotates and rotary shaft 2 is driven to rotate, and remote controler 4 is by signal receiver 6 and via controller is to solenoid valve 8, drive Dynamic device carries out far distance control, and solenoid valve 8 controls the air pressure of compressed air source unit output, and the air pressure of output promotes coating pneumatic control Coating in valve 5, sequentially by being sprayed from spray nozzle 10, using people in coating pneumatic control valve 5, rotary shaft 2, paint guide 3 Work is remotely controlled remote-controlled operation, closely operates to avoid being manually entered closed conduct, solves that dust is big, peculiar smell weight, environment Closing leads to the problem of working environment difference, and product stable and uniform operation when construction reaches the coating thickness even results of workpiece, has Effect guarantees the quality requirement of product.

The use principle of the utility model accesses coating pneumatic control by the coating that high pressure airless spray equipment is sent out first Stand-by in valve 5, the inner end of rotary shaft 2 is connected to through the first rotating gripper case 9 and with the rotary joint of coating pneumatic control valve 5 51, Confirm that the height of inner supporting rod 12 carries out vertical adjustment to the first rotating gripper case 9 simultaneously, is sent out by remote controler 4 to signal receiver 6 Command signal out, first motor 1 start and the first rotating gripper case 9 are driven to rotate, and coating pneumatic control valve 5 does not rotate, and rotation connects First 51 rotation, rotary shaft 2 follow the first rotating gripper case 9 to rotate lasting rotation, and paint guide 3 is socketed in rotary shaft 2, utilize Rotating arm adjustment hole 21 in rotary shaft 2 can increase the sprinkling distance of spray nozzle 10, and motor driver 50 drives the second motor 51 runnings make the second rotating gripper case 52 that driving shaft 60 be driven to rotate, and the idler wheel 62 at 60 both ends of driving shaft rolls, and solenoid valve 8 switchs Conducting, air pressure transtracheal are flow in coating pneumatic control valve 5, and coating sequentially passes through coating pneumatic control valve 5, rotary joint 51, rotary shaft 2, coating interface 22, coating connection hose 23, paint guide 3 are sprayed from spray nozzle 10, the first rotating gripper case 9 Rotation speed can be adjusted at the first governor 200, and 62 revolving speed of idler wheel at the both ends of driving shaft 60 can pass through the second speed regulation Device 201 carries out adjusting appropriate, longitudinal adjustable pipeline internal spray to realize various specifications of lateral length that can highly reconcile Operation, product stable and uniform operation when construction, reaches the coating thickness even results of workpiece, the quality that product is effectively ensured is wanted It asks.

As the more excellent mode of this specific embodiment, spray nozzle 10 can exchange the spray nozzle 10, Ke Yishi of other specifications for When adjusting quantity for spray size, and the quantity for spray of spray nozzle 10 is also influenced by the power of high pressure airless spray equipment, and power is bigger, spray Painting amount is bigger.

As the more excellent mode of this specific embodiment, the tracheae between rotary joint 51 and solenoid valve 8 is pneumatic control pipe, Pneumatic control pipe toughness is big, and air pressure passes through big.

Embodiment of above is only that preferred embodiments of the present invention are described, not to the utility model Range be defined, under the premise of not departing from the spirit of the design of the utility model, this field ordinary engineering and technical personnel to this The various changes and improvements that the technical solution of utility model is made should all fall into the guarantor that claims of the utility model determine It protects in range.

Claims (9)

1. a kind of Remote Control Automatic flush coater of inner wall of the pipe, which is characterized in that include first motor, rotary shaft, paint guide, vehicle Body, coating pneumatic control valve, the remote controler for being formulated with rotary joint, be equipped in car body signal receiver corresponding with remote controler, Power supply module, solenoid valve, controller, compressed air source unit and driving device, power supply module and signal receiver, solenoid valve, controller, Compressed air source unit, first motor connection, the signal output end of signal receiver and the signal receiving end of controller connect, controller Output end is connected with solenoid valve, driving device, first motor control, and the lower end of car body is equipped with moving assembly, driving device and shifting Dynamic Component driver connection, first motor are arranged on the car body and carry the first rotating gripper case, the shaft of first motor and first The output end of rotating gripper case connects, and the inner end of rotary shaft is plugged in the first rotating gripper case and the output end with the first rotating gripper case Connection, and the rotary joint being also connected in coating pneumatic control valve, compressed air source unit are connected to by solenoid valve with one end of tracheae, The other end of tracheae is connected to coating pneumatic control valve, and the outer end of rotary shaft is connected to paint guide and the outer end of paint guide is set There is spray nozzle.

2. the Remote Control Automatic flush coater of a kind of inner wall of the pipe according to claim 1, which is characterized in that further include having interior branch Bar, outer strut, strut fixed flange, the upper end of inner supporting rod are equipped with supporting table, and the supporting table is arranged in rotary shaft and first Between rotating gripper case and supporting table is fixed with the first rotating gripper case, and outer strut is socketed in inner supporting rod surface, and outer strut passes through strut Fixed flange is fixed on car body surface.

3. the Remote Control Automatic flush coater of a kind of inner wall of the pipe according to claim 1, which is characterized in that the car body includes Trolley cover board, trolley vehicle body, trolley vehicle bottom, trolley body gate are located on trolley vehicle bottom, signal receiver, power supply module, electromagnetism Valve, controller are arranged between trolley vehicle body and trolley vehicle bottom, and trolley bodywork surface is equipped with the access hole being connected in it, trolley Cover plate lid is located at maintenance discharge surface.

4. the Remote Control Automatic flush coater of a kind of inner wall of the pipe according to claim 3, which is characterized in that the trolley vehicle body Surface is equipped with hinge, and trolley cover board is hinged by hinge and trolley vehicle body.

5. the Remote Control Automatic flush coater of a kind of inner wall of the pipe according to claim 1, which is characterized in that be equipped in the car body First governor, the second governor, controller, power supply module are connect with the input terminal of the first governor, the second governor, the The output end of one governor is connect with first motor, and the output end of the second governor is connect with driving device.

6. the Remote Control Automatic flush coater of a kind of inner wall of the pipe according to claim 1, which is characterized in that the driving device packet Containing motor driver, the second motor, the second rotating gripper case, motor driver is electrically connected with the second motor, the second motor and Two rotating gripper casees are drivingly connected, and moving assembly includes driving shaft, driven shaft, and driving shaft, driven shaft run through vehicle body and along vehicles The outer both ends of body extend, and the output end and driving shaft of the second rotating gripper case are rotatablely connected, driving shaft, driven shaft both ends be equipped with rolling Wheel.

7. the Remote Control Automatic flush coater of a kind of inner wall of the pipe according to claim 6, which is characterized in that driving shaft, driven shaft Both ends be socketed with bearing, the both ends of vehicle body are equipped with fixed plate, and the surface of fixed plate is equipped with recess and bearing block, and bearing is logical Bearing block is crossed to be fixed in recess.

8. the Remote Control Automatic flush coater of a kind of inner wall of the pipe according to claim 1, which is characterized in that further include having relay Device, power supply module are single group constant voltage dc source, single group constant voltage dc source by relay and signal receiver, solenoid valve, Governor, controller connection.

9. the Remote Control Automatic flush coater of a kind of inner wall of the pipe according to claim 1, which is characterized in that further include having coating company Connect hose, rotary shaft is equipped with rotating arm adjustment hole and coating interface, paint guide socket on the rotary shaft and by screw with The cooperation of rotating arm adjustment hole is fixed, and coating interface connects hose by coating and is connected to paint guide.