CN208262422U - A kind of laser scanning break detection device based on Internet of Things - Google Patents
A kind of laser scanning break detection device based on Internet of Things Download PDFInfo
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- CN208262422U CN208262422U CN201820309461.0U CN201820309461U CN208262422U CN 208262422 U CN208262422 U CN 208262422U CN 201820309461 U CN201820309461 U CN 201820309461U CN 208262422 U CN208262422 U CN 208262422U
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- 238000001514 detection method Methods 0.000 title claims abstract description 19
- 238000011897 real-time detection Methods 0.000 claims description 5
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002224 dissection Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
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- 238000010079 rubber tapping Methods 0.000 description 1
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Abstract
The utility model discloses a kind of laser scanning break detection device based on Internet of Things, its structure includes a kind of laser scanning break detection device, and described device includes cutter 1, transceiver laser sensor 2, laser linear array 3, internet of things equipment 4, long-distance on-line subsystem measure and control device 5, server 6, user terminal 7, numerical control machining center 8.The utility model has the beneficial effects that this practical design is the laser scanning break detection device based on Internet of Things, the subsystem observing and controlling to cutting tool state is realized using transceiver laser sensor and technology of Internet of things, convenient and efficient, while can be by remote control, use is more convenient.
Description
Technical field
The utility model relates to a kind of, and the laser scanning break detection device based on Internet of Things is used for real-time detection CNC machine
The state of cutter, belongs to internet of things field.
Background technique
As China's industrial level is developed so far, there is still many people to have very big mistake to recognize China's industrial foundation
Know, it is believed that our industrial foundation is very weak.But the reform and opening of so many years is passed through in China's industry, on facility not
It says that the whole world is most advanced, but has also been outstanding person.Numerical control machining center is one kind with tool magazine and can replace cutter automatically, to work
Part can carry out the numerically-controlled machine tool of a variety of process operations in a certain range.Work in-process processes the characteristics of part in the heart is:
After clamped one time, digital control system can control lathe and automatically selected and replaced cutter by different processes part to be processed；From
Dynamic motion profile and the other miscellaneous functions for changing machine spindle speed, the amount of feeding and cutter opposite piece, continuously to workpiece
The multistage manufacturing processes such as each machined surface automatically drilled, spot-facing, fraising, bore hole, tapping, milling.Due to machining center energy
Intensively, working procedures are automatically completed, the tune for avoiding artificial operating error, reducing clamping workpiece, measurement and lathe
Whole time and workpiece turnover, carrying and resting period, substantially increase processing efficiency and machining accuracy, so having good warp
Ji benefit.It is not often a people to an operation equipment but for benefit, but one-to-many form, then
Will result in can not real-time detection.Once cutter fractures and but can not stop in due course and continue subsequent processing in machine process,
Then will lead to the subsequent all processing links of product that this tool sharpening is crossed all is idle work, is resulted in greater loss.
Utility model content
In view of this, the present invention provides a kind of laser scanning break detection device based on Internet of Things.For reality
When detection CNC machine cutter state and sound an alarm, the operation of a key halt device, notifies worker's tool changing, subtracts whenever and wherever possible
Few loss.To achieve the goals above, this tests novel using a kind of laser scanning break detection device based on Internet of Things.
Including numerical control machining center and the cutter, transceiver sensor device, the long-distance on-line subsystem that are arranged in numerical control machining center
The Internet of Things net system TT&C system of system measure and control device and the application device.The cutter side is equipped with transceiver laser sensing
Device, the laser transmitter projects laser linear array, laser part scatters passback sensor after cutter reflection；The laser
Array is vertical with the knife face of the cutter；The laser sensor passes through internet of things equipment and long-distance on-line subsystem measure and control device
Connection；The internet of things equipment of long-distance on-line subsystem measure and control device management access, program downloading and data acquisition comprising master control
Chip 5.1, multichannel internet of things equipment interface 5.2, display module 5.3, Ethernet interface 5.4, WIFI module 5.5 and power supply
Power supply module 5.6；The main control chip 5.1 is for handling data comprising voltage-stabilizing circuit system 5.1.1, device control cell
5.1.2, circuit parsing module 5.1.3, signal dispatcher module 5.1.4 and control keyboard 5.1.5, voltage-stabilizing circuit system 5.1.1 with
The device control cell 5.1.2, the circuit parsing module 5.1.3, the signal dispatcher module 5.1.4 connection, it is described to set
Standby control unit 5.1.2 is connect with the circuit parsing module 5.1.3, and the circuit parsing module 5.1.3 and the information are received
Module 5.1.4 connection is sent out, the control keyboard 5.1.5 is connect with the circuit parsing module 5.1.3；Wherein, circuit parses mould
Block 5.1.3 carries out dissection process to the data received, is connected to server, point of the server for hardware resource by WIFI
Match and the data received are passed into user terminal；The server is connect with user terminal, and user receives data.Because being
Two-way, be below and above-mentioned inverse path: user terminal sends order；The order received is passed to subsystem by server
Measure and control device；The device handles data, numerical control machining center is sent command signals to by internet of things equipment, in numerical control processing
The heart carries out behaviour control to equipment.Production efficiency is improved, loss is reduced, user oriented end also reduces operation difficulty.
Detailed description of the invention
Fig. 1 is a kind of laser scanning break detection device structural schematic diagram based on Internet of Things of the utility model.
Fig. 2 is a kind of laser scanning break detection device Internet of Things net system observing and controlling system based on Internet of Things of the utility model
System structure chart.
In figure: a kind of laser scanning break detection device based on Internet of Things: including cutter 1, transceiver laser sensing
Device 2, laser linear array 3, internet of things equipment 4, long-distance on-line subsystem measure and control device 5, server 6, user terminal 7, numerical control processing
Center 8 and the cutter 1 to set within it.
Specific embodiment
Below in conjunction with the attached drawing in the utility model, the utility model is clearly and completely described.Referring to Fig.1
With shown in Fig. 2, Fig. 1 is a kind of structural schematic diagram of the laser scanning break detection device based on Internet of Things of the utility model.Fig. 2
For a kind of laser scanning break detection device Internet of Things net system TT&C system structure chart based on Internet of Things of the utility model.
The utility model provides a kind of laser scanning break detection device based on Internet of Things comprising: in numerical control processing
It the heart and the cutter being arranged in numerical control machining center, transceiver sensor device, long-distance on-line subsystem measure and control device and answers
With the Internet of Things net system TT&C system of the device.Specific structure is as shown in Figure 1, include numerical control machining center and setting in numerical control
Cutter, transceiver sensor device, long-distance on-line subsystem measure and control device in machining center and the Internet of Things using the device
Net system TT&C system.Specifically include cutter 1, transceiver laser sensor 2, laser linear array 3, internet of things equipment 4, long-range
Networking subsystems measure and control device 5, server 6, user terminal 7, numerical control machining center 8 and the cutter 1 to set within it.It is described
1 side of cutter is equipped with transceiver laser sensor 2, and the laser transmitter projects laser linear array 3 is anti-by the cutter 1
Penetrate rear laser part scattering passback sensor 2；The laser sensor 2 passes through internet of things equipment 4 and the observing and controlling of long-distance on-line subsystem
Device 5 connects；Long-distance on-line subsystem measure and control device 5 handle to data and is connected to server 6 by WIFI；User is whole
End 7 receives signal.If having detected breaking phenomenon, sound an alarm, user, which clicks " arrestment operation " key and issues, stops life
It enables, nearest staff is notified to replace cutter.The order received is passed to subsystem measure and control device 5 by server 6；The device
Data are handled, numerical control machining center 8 are sent command signals to by internet of things equipment 4, equipment stops.Improve production effect
Rate also reduces loss, and user oriented end also reduces operation difficulty, saves manpower.
Claims (3)
1. a kind of laser scanning break detection device based on Internet of Things, the state for real-time detection CNC machine cutter；It is tied
Structure includes a kind of laser scanning break detection device；Described device includes cutter (1), transceiver laser sensor (2), laser
Linear array (3), internet of things equipment (4), long-distance on-line subsystem measure and control device (5), server (6), user terminal (7), numerical control add
Work center (8).
2. a kind of laser scanning break detection device based on Internet of Things according to claim 1 is used for real-time detection CNC machine
The state of bed cutter；The laser sensor (2) is fixed on one end of cutter (1), so that the laser linear array issued can cover knife
Have (1) front end and, through cutter (1) reflection after laser part scattering passback sensor vertical with cutter (1)；Subsystem observing and controlling system
System includes internet of things equipment (4), subsystem measure and control device (5), server (6) and user terminal (7)；The internet of things equipment
(4) it connect, is connect with numerical control machining center (8), for sending a control signal to the number with the subsystem measure and control device (5)
It controls machining center (8)；The subsystem measure and control device (5) connect with the server (6)；The server (6) and the use
Family terminal (7) connection.
3. a kind of laser scanning break detection device based on Internet of Things according to claim 1 is used for real-time detection CNC machine
The state of bed cutter；The long-distance on-line subsystem measure and control device includes main control chip (5.1), multichannel internet of things equipment interface
(5.2) (including connection A/D acquisition module, I/O module), display module (5.3), Ethernet interface (5.4), WIFI module
(5.5) and power supply module (5.6)；The main control chip (5.1) handles data comprising voltage-stabilizing circuit system
(5.1.1), device control cell (5.1.2), circuit parsing module (5.1.3), signal dispatcher module (5.1.4) and control keyboard
(5.1.5), voltage-stabilizing circuit system (5.1.1) and the device control cell (5.1.2), the circuit parsing module (5.1.3),
Signal dispatcher module (5.1.4) connection, the device control cell (5.1.2) and the circuit parsing module (5.1.3)
Connection, the circuit parsing module (5.1.3) connect with the signal dispatcher module (5.1.4), the control keyboard (5.1.5)
It is connect with the circuit parsing module (5.1.3)；One end connection master control of the Ethernet interface (5.4), WIFI module (5.5)
Chip (5.1), the other end connect server (6), hand over for done subsystem measure and control device and the data double-way of server (6)
Stream；The display module (5.3) connects main control chip (5.1), for real-time display subsystem measure and control device operating status with
And user issues the data information of command instruction, cutter (1) state of internet of things equipment (4) feedback；The multichannel Internet of Things is set
The one end of standby interface (5.2) connects main control chip (5.1), and the other end connects internet of things equipment (4), be subsystem measure and control device with
The program repeated downloads of internet of things equipment (4) and the channel of data exchange；The power supply module (5.6) connects main control chip
(5.1), for providing working power.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820309461.0U CN208262422U (en) | 2018-03-06 | 2018-03-06 | A kind of laser scanning break detection device based on Internet of Things |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820309461.0U CN208262422U (en) | 2018-03-06 | 2018-03-06 | A kind of laser scanning break detection device based on Internet of Things |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208262422U true CN208262422U (en) | 2018-12-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820309461.0U Active CN208262422U (en) | 2018-03-06 | 2018-03-06 | A kind of laser scanning break detection device based on Internet of Things |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109531266A (en) * | 2018-09-25 | 2019-03-29 | 江苏西格数据科技有限公司 | A kind of machine tool data acquisition management platform |
| KR102622069B1 (en) * | 2023-08-18 | 2024-01-08 | 김정식 | Apparaus for detecting drill breakage for CNC lathes |
-
2018
- 2018-03-06 CN CN201820309461.0U patent/CN208262422U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109531266A (en) * | 2018-09-25 | 2019-03-29 | 江苏西格数据科技有限公司 | A kind of machine tool data acquisition management platform |
| KR102622069B1 (en) * | 2023-08-18 | 2024-01-08 | 김정식 | Apparaus for detecting drill breakage for CNC lathes |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210324 Address after: 523128 Room 401, building 6, No.5 Weifeng Road, Dongcheng Street, Dongguan City, Guangdong Province Patentee after: Dongguan prophet big data Co.,Ltd. Address before: 518028 South SEG science and Technology Industrial Park, Huaqiang North Road, Huaqiang North Street, Futian District, Shenzhen City, Guangdong Province Patentee before: SHENZHEN SEER BIG DATA Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| CP03 | Change of name, title or address |
Address after: Building 7, No. 124 Dongbao Road, Dongcheng Street, Dongguan City, Guangdong Province, 523128 Patentee after: Guangdong Prophet Big Data Co.,Ltd. Country or region after: Zhong Guo Address before: 523128 Room 401, building 6, No.5 Weifeng Road, Dongcheng Street, Dongguan City, Guangdong Province Patentee before: Dongguan prophet big data Co.,Ltd. Country or region before: Zhong Guo |
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| CP03 | Change of name, title or address |