CN208253977U - vacuum tube pressure-bearing type solar water heater - Google Patents
vacuum tube pressure-bearing type solar water heater Download PDFInfo
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- CN208253977U CN208253977U CN201820765384.XU CN201820765384U CN208253977U CN 208253977 U CN208253977 U CN 208253977U CN 201820765384 U CN201820765384 U CN 201820765384U CN 208253977 U CN208253977 U CN 208253977U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本实用新型涉及太阳能热利用领域,特别是一种封闭式太阳能热水器。The utility model relates to the field of solar heat utilization, in particular to a closed solar water heater.
背景技术Background technique
封闭式太阳能热水器又叫承压式太阳能热水器,具有安装位置不受限和出水压力高的优点,一般它与自来水源始终保持相通,在热水出口关闭时,整个系统要承受大的压力。目前市面上所销售的承压式太阳能热水器一般为间接换热结构,水箱内部一般设置换热部件,如换热夹套、盘管或者铜热管。夹套式或盘管式水箱一般要连接集热器,其真空管不直接走水,而是内设金属流道管,内有换热介质;铜热管式可不设置集热器,铜热管蒸发段插入到真空管中,冷凝段安装在水箱内胆中,结构紧凑。以上三种承压式太阳能热水器的真空管中不走水,金属流道管或者铜热管吸收的热量来源于设置在真空管内的铝翼片所吸收的真空管内壁的热量,存在着热阻大,换热效率低,真空管管口热损大的问题,整个系统能效较低,且制造工艺复杂,成本较高。因此,急需设计一种结构紧凑,热效率高,制造成本低的承压式太阳能热水器。Closed solar water heaters are also called pressurized solar water heaters. They have the advantages of unlimited installation positions and high water outlet pressure. Generally, they are always connected to tap water sources. When the hot water outlet is closed, the entire system is under great pressure. The pressurized solar water heaters currently on the market generally have an indirect heat exchange structure, and heat exchange components are generally arranged inside the water tank, such as heat exchange jackets, coils or copper heat pipes. The jacket type or coil type water tank is generally connected to the heat collector, and its vacuum tube does not directly flow water, but is equipped with a metal flow pipe inside with a heat exchange medium; the copper heat pipe type may not be equipped with a heat collector, and the copper heat pipe evaporation section Inserted into the vacuum tube, the condensing section is installed in the inner tank of the water tank, with a compact structure. There is no water in the vacuum tubes of the above three pressure-bearing solar water heaters. The heat absorbed by the metal runner tubes or copper heat pipes comes from the heat absorbed by the aluminum fins arranged in the vacuum tubes. The problem of low thermal efficiency and large heat loss at the nozzle of the vacuum tube, the energy efficiency of the whole system is low, and the manufacturing process is complicated and the cost is high. Therefore, be badly in need of designing a kind of compact structure, high thermal efficiency, the pressurized solar water heater with low manufacturing cost.
发明内容Contents of the invention
本实用新型所要解决的技术问题是针对上述现有技术的不足,提供一种结构紧凑,热效率高,制造成本低,使用方便的真空管承压式太阳能热水器。The technical problem to be solved by the utility model is to provide a vacuum tube pressure-bearing solar water heater with compact structure, high thermal efficiency, low manufacturing cost and easy to use in view of the shortcomings of the above-mentioned prior art.
为解决上述技术问题,本实用新型采取的技术方案为:真空管承压式太阳能热水器,包括封闭式水箱、真空管、支架、上水管路和下水管路,在内胆下部开有与真空管同轴线的插孔,在真空管与内胆之间设有导流管,导流管由插接段和固定段构成,所述插接段插入到内胆的插孔中,所述固定段与真空管管口的内壁或外壁固定密封,导流管与真空管连为一个整体,所述插接段的内径为8~40㎜,插接段与内胆的插孔之间采用密封圈密封,所述导流管和内胆上还设有防止导流管从内胆的插孔中脱出的连接结构,该连接结构为刚性连接。In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a vacuum tube pressure-bearing solar water heater, including a closed water tank, a vacuum tube, a bracket, a water supply pipeline and a sewage pipeline, and a coaxial line with the vacuum tube is opened at the bottom of the inner tank. The jack is provided with a guide tube between the vacuum tube and the inner tank. The guide tube is composed of a plug-in section and a fixed section. The plug-in section is inserted into the jack of the inner tank. The fixed section and the vacuum tube The inner wall or outer wall of the mouth is fixed and sealed, and the diversion tube and the vacuum tube are connected as a whole. The inner diameter of the insertion section is 8-40mm, and the sealing ring is used to seal the insertion section and the socket of the liner. A connecting structure is also provided on the flow tube and the inner tank to prevent the diversion tube from detaching from the socket of the inner tank, and the connecting structure is a rigid connection.
优选的,所述内胆的插孔下方设有对称的两个挡板,所述挡板与内胆外壁焊接固定,所述固定段上设有两个挡块,挡块沿直径方向对称设置,挡块的最外缘的距离大于两个挡板的间距,导流管插入内胆的插孔并旋转一定角度后,固定段的挡块进入挡板与内胆间的间隙中。水箱注水后,真空管承压,导流管的挡块与挡板接触,抵消了真空管被水压力挤出的轴向力,真空管尾座不再受轴向力。Preferably, two symmetrical baffles are arranged below the jack of the inner tank, and the baffles are welded and fixed to the outer wall of the inner tank, and two stoppers are arranged on the fixed section, and the stoppers are arranged symmetrically along the diameter direction , the distance between the outermost edge of the stopper is greater than the distance between the two baffles, and after the guide tube is inserted into the jack of the inner tank and rotated at a certain angle, the stopper of the fixed section enters the gap between the baffle plate and the inner tank. After the water tank is filled with water, the vacuum tube is under pressure, and the block of the diversion tube is in contact with the baffle plate, offsetting the axial force that the vacuum tube is extruded by the water pressure, and the vacuum tube tailstock is no longer subjected to axial force.
优选的,所述内胆的插孔下方设有与插孔同轴的螺母,所述导流管的固定段上设有与所述螺母配合的螺纹接头,导流管插入内胆的插孔并旋转一定角度后,螺纹接头旋入螺母内。水箱注水后,真空管承压,螺纹接头和与内胆插孔同轴的螺母间的连接,使导流管固定在水箱上,抵消了真空管被水压力挤出的轴向力,真空管尾座不再受轴向力。Preferably, a nut coaxial with the jack is provided under the jack of the inner tank, a threaded joint matching the nut is provided on the fixed section of the guide tube, and the guide tube is inserted into the jack of the inner tank And after rotating a certain angle, the threaded joint is screwed into the nut. After the water tank is filled with water, the vacuum tube is under pressure, and the connection between the threaded joint and the nut coaxial with the inner liner hole fixes the diversion tube on the water tank, offsetting the axial force of the vacuum tube being squeezed out by the water pressure, and the tail seat of the vacuum tube does not Then bear the axial force.
优选的,所述导流管的固定段为中心开孔的封盖,所述导流管的插接段插入封盖的孔中并焊接密封,所述封盖与真空管管口的外壁固定密封。Preferably, the fixed section of the guide tube is a cover with a central hole, the plug-in section of the guide tube is inserted into the hole of the cover and welded and sealed, and the cover is fixed and sealed with the outer wall of the nozzle of the vacuum tube .
优选的,所述真空管的管口设有螺纹连接段,所述封盖上设有与之相配合的连接螺纹,所述封盖与螺纹连接段的顶部接触的端面设有密封垫。Preferably, the nozzle of the vacuum tube is provided with a threaded connection section, the cover is provided with a matching connection thread, and the end surface of the cover in contact with the top of the threaded connection section is provided with a gasket.
优选的,所述封盖与真空管管口的固定方式为树脂胶粘接。树脂胶涂在封盖和真空管的间隙中,固化后将导流管和真空管连为一个整体。Preferably, the fixing method of the cover and the nozzle of the vacuum tube is resin glue bonding. The resin glue is coated in the gap between the cover and the vacuum tube, and after curing, the guide tube and the vacuum tube are connected as a whole.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1.水箱内胆的压力通过导流管传递到真空管内腔,而真空管设计耐压达0.6MPa,完全满足承压要求,真空管通过螺纹连接或者粘接,与导流管连为一个整体,所述导流管和内胆上还设有防止导流管从内胆的插孔中脱出的连接结构,导流管与内胆刚性连接,真空管尾座基本不受力,降低了支架的载荷,提高了系统的安全性和稳定性,节约成本;1. The pressure of the inner tank of the water tank is transmitted to the inner cavity of the vacuum tube through the diversion tube, and the vacuum tube is designed to withstand pressure up to 0.6MPa, which fully meets the pressure requirements. The above-mentioned diversion tube and the inner tank are also provided with a connection structure to prevent the diversion tube from coming out of the socket of the inner tank. The diversion tube and the inner tank are rigidly connected, and the tail seat of the vacuum tube is basically unstressed, which reduces the load of the bracket. Improve the security and stability of the system and save costs;
2.真空管内管吸收的太阳辐射转换为热能后,直接传递给内管中的水,根据自然循环原理,温度较高的水分子通过导流管,进入到内胆中,内胆中温度较低的水分子又流入到导流管中,热水往上走,冷水下沉,形成对流传热作用,加上传热管的热传导作用,不断加热内胆中的水,传热高效,升温快;2. After the solar radiation absorbed by the inner tube of the vacuum tube is converted into heat energy, it is directly transferred to the water in the inner tube. According to the principle of natural circulation, the water molecules with higher temperature enter the inner tank through the diversion tube, and the temperature in the inner tank is relatively high. The low water molecules flow into the diversion tube, the hot water goes up, and the cold water sinks to form a convective heat transfer effect, coupled with the heat conduction effect of the heat transfer tube, the water in the inner tank is continuously heated, and the heat transfer is efficient and the temperature rises quickly;
3.真空管管口设有开孔的封盖,封盖与真空管管口外壁通过树脂胶粘接固定密封,便于涂胶施工,以市面上应用较多的外径为58㎜的真空管为例,试验证明:涂胶厚度0.1~0.5mm,粘接面积20cm2时,粘接面的粘接强度已超过真空管玻璃的抗拉强度,完全满足承压要求;3. The nozzle of the vacuum tube is provided with a cover with openings, and the cover and the outer wall of the vacuum tube nozzle are fixed and sealed by resin glue, which is convenient for glue application. Take the vacuum tube with an outer diameter of 58 mm that is widely used in the market as an example. The test proves that when the glue thickness is 0.1-0.5mm and the bonding area is 20cm2 , the bonding strength of the bonding surface has exceeded the tensile strength of the vacuum tube glass, fully meeting the pressure bearing requirements;
4. 安装真空管时,将导流管插入内胆的插孔并旋转一定角度后,固定段的挡块进入挡板与内胆间的间隙中或者螺纹接头旋入螺母内,完成安装,方便快捷,便于维修更换。4. When installing the vacuum tube, insert the diversion tube into the socket of the inner tank and rotate it at a certain angle, the stopper of the fixed section enters the gap between the baffle plate and the inner tank or the threaded joint is screwed into the nut to complete the installation, which is convenient and quick , easy to repair and replace.
附图说明Description of drawings
图1是本实用新型真空管承压式太阳能热水器的结构示意图。Fig. 1 is a schematic structural view of a vacuum tube pressure-bearing solar water heater of the present invention.
图2是本实用新型一种实施方式所提供的真空管承压式太阳能热水器剖面结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of a vacuum tube pressure-bearing solar water heater provided by an embodiment of the present invention.
图3是本实用新型的另一种实施方式的所提供的真空管承压式太阳能热水器剖面结构示意图。Fig. 3 is a schematic cross-sectional structure diagram of a vacuum tube pressurized solar water heater provided by another embodiment of the present utility model.
图中,1:水箱;2:支架;3:真空管;3-1:螺纹连接段;4:内胆;5:导流管;5-1:固定段;5-2:插接段;6:密封圈;7:挡板;8:挡块;9:密封垫;10:螺母;11:螺纹接头。In the figure, 1: water tank; 2: bracket; 3: vacuum tube; 3-1: threaded connection section; 4: liner; 5: diversion tube; 5-1: fixed section; 5-2: plug-in section; 6 : sealing ring; 7: baffle; 8: block; 9: gasket; 10: nut; 11: threaded joint.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
实施例1:Example 1:
如图1和图2所示,真空管承压式太阳能热水器,包括封闭式水箱1、真空管3、支架2、上水管路和下水管路,在内胆4下部开有与真空管3同轴线的插孔,在真空管3与内胆4之间设有导流管5,导流管5由插接段5-2和固定段5-1构成,所述插接段5-2插入到内胆4的插孔中,所述固定段5-1与真空管3管口的内壁或外壁固定密封,导流管5与真空管3连为一个整体,所述插接段5-2的内径为8~40㎜,插接段5-2与内胆4的插孔之间采用密封圈6密封,所述导流管5和内胆4上还设有防止导流管5从内胆4的插孔中脱出的连接结构,该连接结构为刚性连接。所述内胆4的插孔下方设有对称的两个挡板7,所述挡板7与内胆4外壁焊接固定,所述固定段5-1上设有两个挡块8,挡块8沿直径方向对称设置,挡块8的最外缘的距离大于两个挡板7的间距,导流管5插入内胆4的插孔并旋转一定角度后,固定段5-1的挡块8进入挡板7与内胆4间的间隙中。水箱1注水后,真空管3承压,导流管5的挡块8与挡板7接触,抵消了真空管3被水压力挤出的轴向力,真空管3的尾座不再受轴向力。As shown in Figures 1 and 2, the vacuum tube pressurized solar water heater includes a closed water tank 1, a vacuum tube 3, a bracket 2, an upper water pipeline and a lower water pipeline. The jack is provided with a guide tube 5 between the vacuum tube 3 and the inner tank 4. The guide tube 5 is composed of a plug-in section 5-2 and a fixed section 5-1, and the plug-in section 5-2 is inserted into the inner tank. 4, the fixed section 5-1 is fixed and sealed with the inner or outer wall of the nozzle of the vacuum tube 3, and the guide tube 5 and the vacuum tube 3 are connected as a whole, and the inner diameter of the plug-in section 5-2 is 8~ 40㎜, the sealing ring 6 is used to seal between the plug-in section 5-2 and the jack of the inner tank 4, and the guide tube 5 and the inner tank 4 are also provided to prevent the diversion tube 5 from the jack of the inner tank 4 The connection structure that comes out of the middle, the connection structure is a rigid connection. Two symmetrical baffles 7 are arranged below the jack of the inner container 4, and the baffles 7 are welded and fixed to the outer wall of the inner container 4, and the fixed section 5-1 is provided with two stoppers 8, the stoppers 8 is arranged symmetrically along the diameter direction, the distance between the outermost edge of the stopper 8 is greater than the distance between the two baffles 7, and after the guide tube 5 is inserted into the jack of the inner tank 4 and rotated at a certain angle, the stopper of the fixed section 5-1 8 enters in the gap between baffle plate 7 and liner 4. After the water tank 1 is filled with water, the vacuum tube 3 is under pressure, and the block 8 of the draft tube 5 is in contact with the baffle plate 7, offsetting the axial force that the vacuum tube 3 is extruded by the water pressure, and the tailstock of the vacuum tube 3 is no longer subject to the axial force.
进一步地,所述导流管5的固定段5-1为中心开孔的封盖,所述导流管5的插接段5-2插入封盖的孔中并焊接密封,所述封盖与真空管3管口的外壁固定密封。Further, the fixed section 5-1 of the guide tube 5 is a cover with a central opening, and the insertion section 5-2 of the guide tube 5 is inserted into the hole of the cover and welded and sealed. It is fixed and sealed with the outer wall of the nozzle of the vacuum tube 3 .
进一步地,所述真空管3的管口设有螺纹连接段3-1,所述封盖上设有与之相配合的连接螺纹,所述封盖与螺纹连接段3-1的顶部接触的端面设有密封垫9。Further, the nozzle of the vacuum tube 3 is provided with a threaded connection section 3-1, and the cover is provided with a matching connecting thread, and the end surface of the cover in contact with the top of the threaded connection section 3-1 A gasket 9 is provided.
进一步地,所述封盖与真空管3管口的固定方式为树脂胶粘接。树脂胶涂在封盖和真空管3的间隙中,固化后将导流管5和真空管3连为一个整体。Further, the fixing method between the cover and the nozzle of the vacuum tube 3 is resin glue bonding. The resin glue is coated in the gap between the cover and the vacuum tube 3, and after curing, the guide tube 5 and the vacuum tube 3 are connected as a whole.
实施例2:Example 2:
如图1和图3所示,真空管承压式太阳能热水器,包括封闭式水箱1、真空管3、支架2、上水管路和下水管路,在内胆4下部开有与真空管3同轴线的插孔,在真空管3与内胆4之间设有导流管5,导流管5由插接段5-2和固定段5-1构成,所述插接段5-2插入到内胆4的插孔中,所述固定段5-1与真空管3管口的内壁或外壁固定密封,导流管5与真空管3连为一个整体,所述插接段5-2的内径为8~40㎜,插接段5-2与内胆4的插孔之间采用密封圈6密封,所述导流管5和内胆4上还设有防止导流管5从内胆4的插孔中脱出的连接结构,该连接结构为刚性连接。所述内胆4的插孔下方设有与插孔同轴的螺母10,所述导流管5的固定段5-1上设有与所述螺母10配合的螺纹接头11,导流管5插入内胆的插孔并旋转一定角度后,螺纹接头11旋入螺母10内。水箱1注水后,真空管3承压,螺纹接头11和与内胆4插孔同轴的螺母10间的连接,使导流管5固定在水箱1上,抵消了真空管3被水压力挤出的轴向力,真空管3的尾座不再受轴向力。As shown in Figures 1 and 3, the vacuum tube pressurized solar water heater includes a closed water tank 1, a vacuum tube 3, a bracket 2, an upper water pipeline and a lower water pipeline. The jack is provided with a guide tube 5 between the vacuum tube 3 and the inner tank 4. The guide tube 5 is composed of a plug-in section 5-2 and a fixed section 5-1, and the plug-in section 5-2 is inserted into the inner tank. 4, the fixed section 5-1 is fixed and sealed with the inner or outer wall of the nozzle of the vacuum tube 3, and the guide tube 5 and the vacuum tube 3 are connected as a whole, and the inner diameter of the plug-in section 5-2 is 8~ 40㎜, the sealing ring 6 is used to seal between the plug-in section 5-2 and the jack of the inner tank 4, and the guide tube 5 and the inner tank 4 are also provided to prevent the diversion tube 5 from the jack of the inner tank 4 The connection structure that comes out of the middle, the connection structure is a rigid connection. A nut 10 coaxial with the jack is provided below the jack of the liner 4, and a threaded joint 11 cooperating with the nut 10 is provided on the fixed section 5-1 of the guide tube 5, and the guide tube 5 After being inserted into the socket of the liner and rotated at a certain angle, the threaded joint 11 is screwed into the nut 10 . After the water tank 1 is filled with water, the vacuum tube 3 is under pressure, and the connection between the threaded joint 11 and the nut 10 coaxial with the jack of the liner 4 fixes the diversion tube 5 on the water tank 1, offsetting the extrusion of the vacuum tube 3 by the water pressure. Axial force, the tailstock of vacuum tube 3 is no longer subjected to axial force.
进一步地,所述导流管5的固定段5-1为中心开孔的封盖,所述导流管5的插接段5-2插入封盖的孔中并焊接密封,所述封盖与真空管3管口的外壁固定密封。Further, the fixed section 5-1 of the guide tube 5 is a cover with a central opening, and the insertion section 5-2 of the guide tube 5 is inserted into the hole of the cover and welded and sealed. It is fixed and sealed with the outer wall of the nozzle of the vacuum tube 3 .
进一步地,所述真空管3的管口设有螺纹连接段3-1,所述封盖上设有与之相配合的连接螺纹,所述封盖与螺纹连接段3-1的顶部接触的端面设有密封垫9。Further, the nozzle of the vacuum tube 3 is provided with a threaded connection section 3-1, and the cover is provided with a matching connecting thread, and the end surface of the cover in contact with the top of the threaded connection section 3-1 A gasket 9 is provided.
进一步地,所述封盖与真空管3管口的固定方式为树脂胶粘接。树脂胶涂在封盖和真空管3的间隙中,固化后将导流管5和真空管3连为一个整体。Further, the fixing method between the cover and the nozzle of the vacuum tube 3 is resin glue bonding. The resin glue is coated in the gap between the cover and the vacuum tube 3, and after curing, the guide tube 5 and the vacuum tube 3 are connected as a whole.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820765384.XU CN208253977U (en) | 2018-05-22 | 2018-05-22 | vacuum tube pressure-bearing type solar water heater |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820765384.XU CN208253977U (en) | 2018-05-22 | 2018-05-22 | vacuum tube pressure-bearing type solar water heater |
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| CN208253977U true CN208253977U (en) | 2018-12-18 |
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| CN201820765384.XU Expired - Fee Related CN208253977U (en) | 2018-05-22 | 2018-05-22 | vacuum tube pressure-bearing type solar water heater |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112128993A (en) * | 2020-09-27 | 2020-12-25 | 齐宁 | Solar vacuum tube water heater sealing ring auxiliary installation device |
-
2018
- 2018-05-22 CN CN201820765384.XU patent/CN208253977U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112128993A (en) * | 2020-09-27 | 2020-12-25 | 齐宁 | Solar vacuum tube water heater sealing ring auxiliary installation device |
| CN112128993B (en) * | 2020-09-27 | 2021-12-28 | 山东鑫琦实业集团商贸有限公司 | Solar vacuum tube water heater sealing ring auxiliary installation device |
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