CN208250179U - animal carcass processing system - Google Patents

animal carcass processing system Download PDF

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Publication number
CN208250179U
CN208250179U CN201820519940.5U CN201820519940U CN208250179U CN 208250179 U CN208250179 U CN 208250179U CN 201820519940 U CN201820519940 U CN 201820519940U CN 208250179 U CN208250179 U CN 208250179U
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China
Prior art keywords
fertilizer
animal carcass
processing system
high temperature
high pressure
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Expired - Fee Related
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CN201820519940.5U
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Chinese (zh)
Inventor
杨杨
杨计明
李家敏
宋建英
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ENVIRONMENTAL PROTECTION EQUIPMENT Co Ltd SHANGHAI JI MING
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ENVIRONMENTAL PROTECTION EQUIPMENT Co Ltd SHANGHAI JI MING
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

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  • Fertilizers (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The utility model relates to a kind of animal carcass processing systems, including temporary hole, feed hopper, high temperature and high pressure hydrolysis kettle, dryer, crusher and the screening plant for mutually closing connection, bucket elevator and screw conveyor are equipped between the feed hopper and high temperature and high pressure hydrolysis kettle, the high temperature and high pressure hydrolysis kettle passes through pipeline respectively with dryer and is connected with a therrmodynamic system and is provided with automatic spray chlorination equipment at the top of the temporary hole, and the screening plant is connected with an organic fertilizer sack filling machine.Using the animal carcass processing system, it can guarantee under the premise of killing pathogen, maximum recycling poultry is died of illness corpse, it is wide with handling, treating capacity is big, and processing is fast, the good advantage of recycling benefits, organic fertilizer made of simultaneously can be with a wide range of applications for gardens industry fine work flowers.

Description

Animal carcass processing system
Technical field
The utility model relates to animal carcass processing equipment technical field, in particular to a kind of animal carcass processing systems.
Background technique
Due to the rapidly expansion of aquaculture scale, the discharge amount of poultry disease corpse is also sharply increased.Present annual fowl according to statistics It raises sick corpse year yield and is not less than 100000 tons, but be limited to technology and economic feasibility, most poultry disease corpse fail to do Any processing is directly got rid of into river and lake or burial.And farm in Regional Distribution mostly in water conservation district, in this way by transporting for many years After row, this direct emission has resulted in the serious pollution of surface water, drinking water, while being also the serious pollution of atmosphere and underground water Source.During the stacking of poultry disease corpse under the action of microorganism, wherein organic substance is decomposed and generates some such as methane, vulcanization The foul gas such as hydrogen, ammonia, methyl mercaptan.Humans and animals can be generated when these pernicious gas contents reach a certain concentration in air Adverse effect.Contain the harmful substances such as a large amount of harmful microorganism, pathogenic bacteria, helminth and parasitic ovum in poultry disease corpse, These pathogens are also the pathophorous pathogen of the mankind, and the pathogen in poultry disease corpse and excreta passes through soil, water body, big Gas and agricultural and animal products infect disease.Therefore, poultry disease corpse is scientifically and rationally handled, economic benefit, Er Qieke can be not only increased Administering it is that a change is useless to the pollution of environment bring, is turned harm into good for treasured, the technical measures killed two birds with one stone.
Currently used buried processing, burning disposal, natural decomposition processing can not achieve the recycling to poultry disease corpse It utilizes, while cannot effectively eliminate the pathogeny body of infection, hidden danger may be left to the poultry that do not fall ill.
Utility model content
The shortcomings that the purpose of the utility model is to overcome the above-mentioned prior arts, provide one kind can to poultry disease corpse into The animal carcass processing system of row resource utilization.
To achieve the goals above, the animal carcass processing system of the utility model is as follows:
The animal carcass processing system, is mainly characterized by, and the system includes mutually closing the temporary hole of connection, charging Bucket, high temperature and high pressure hydrolysis kettle, dryer, crusher and screening plant, set between the feed hopper and high temperature and high pressure hydrolysis kettle There are bucket elevator and screw conveyor, the high temperature and high pressure hydrolysis kettle and dryer pass through pipeline and a therrmodynamic system respectively It is connected and is provided with automatic spray chlorination equipment at the top of the temporary hole, the screening plant and an organic fertilizer packs Machine is connected.
Sieve pore in the screening plant of the animal carcass processing system is less than 5mm.
The therrmodynamic system of the animal carcass processing system includes steam boiler, hot-blast stove, hot-air storage tank, air compressor Inside.
In the high temperature and high pressure hydrolysis kettle of the animal carcass processing system, the temperature range threshold value set as 145 °~193 °, The pressure limit threshold value set is 0.8Mpa~1.25Mpa.
Using the animal carcass processing system in the utility model, have effects that following:
(1) organic fertilizer made of this technique contains profuse nitrogen, phosphorus, potassium and organic matter, and fertility is extremely strong, can be for gardens Industry fine work flowers are used, and the thousands of members of price are also normal.China is large agricultural country, and China peasant just has the habit using farmyard manure from ancient times It is used, and ecological organic fertilier made of the organic matter selected in rubbish not only has the characteristics that all of farmyard manure, but also compares farmyard manure Nutrition is more comprehensively more sufficiently.With use compared with chemical fertilizer, advantage is even more apparent --- improvement soil, overcome soil plate Knot improves agricultural product mouthfeel, output much larger than investment.In addition, since living standards of the people are continuously improved, the ecology of the people is anticipated Know, health care consciousness is increasingly enhanced, for the grain of no chemical fertilizer, pollution by pesticides, vegetables, meat and other green foods demand Increasing, as the ecological organic fertilier of the main fertilizer of green food, market prospects will be more and more wide.It is passed through in this project It helps in performance analysis, income is only pressed 450 yuan per ton and calculated, and any chemical fertilizer, and price is all at 2000 yuan or more, in addition As using agricultural product quality problem caused by chemical fertilizer, increasingly to be paid attention to by public, sales volume declines year by year, So ecological organic fertilier will gradually replace chemical fertilizer with its price, quality-advantage, market prospects also will be increasingly brighter, because Market risk problem is also just not present in this;
(2) it is pollution sources that poultry, which dies of illness that corpse do not handle, contaminated soil, surface water, as the poultry that pathogeny body poses a health risk, It checks so being necessary for its processing as governments at all levels, carries out charge processing, by 200 yuan/ton should be not less than now, handle every year 20000 tons just have 4,000,000 yuan of handlings.The organic fertilizer price of production should thousands of members, based on annual 10000 tons of production in this income Ten million yuan, removal operating cost income 800W or so is out of question.
At present, the change of the 6th cooking culture is occurring for the whole world, and here it is turn to consumption peace by consumption calorie foodstuffs Entirely, health, nutraceutical, people more focus on the safety of food.In recent years, with the continuous improvement of people's living standards, Our people turns to mass type from simply having adequate food and clothing.Demand to pollution-free, safe, hygienic green food increasingly increases.And it is fertile Material is the basis of green food, and only preparation green fertilizer can be only achieved this purpose." bio-fertilizer ", " active organic fertilizer ", " life The pollution-free green ecological series fertilizer such as change compound fertilizer " are exactly the state-of-the-art fertilizer kind in this field.According to FAO (the World Food Programme) The related report of fertilizer yearbook, the developing direction of world fertilizer is: to multicomponent, multi-functional, efficient, high concentration, free of contamination Direction is developed;Walk the road that organic, biological, inorganic phase combines.The chemical fertilizer of developed country 70-80%, has been converted to science and technology The complex fertilizer class and special fertilizer of content are applied.Also greatly developing bio-feritlizer and new-type fertilizer simultaneously.And the compound in China Fertile class, bio-fertilizer and new-type fertilizer only account for the 10% of the total dosage of fertilizer less than.It is too wide in the gap away from 80%, but also predictive of China's fertilizer Expect the development space and prospect of extensive market.This is that a long-range nature is strong, quick, risk is small, be produced in situ in, market goods locally, Peasant uses the project trusted.China is large agricultural country, and about 2,000,000,000 mu can plough soil, 1.14 hundred million tons of chemical fertilizer application (1999 year Statistics), it occupies first place in the world.The rate of fertilizer in China per hectare soil is 2 times of Japan, 2.4 times of the U.S., it is Canadian 4.4 times, 8.2 times of Australia, Russian 9 times.Thus the market development prospect of the animal carcass processing system is special Huge, market is good in 50 years;
(3) this project is constructed and implemented, and is solved the problems, such as the processing of poultry corpse first, is removed pollution sources, Bu Huirang The phenomenon that dead dead chicken of pig throws out without care everywhere, dead pig is floated on river reproduces, and has also prevented prestige of the corpse as pathogen to normal living body of dying of illness The side of body.
Next, which has produced high-efficiency organic mixed fertilizer, realizes the principle made the best use of everything, and increases having in soil after application Machine matter content improves the crumb structure of soil, and fertile soil protects field, while crop yield also can be improved, and increases farmers' income;This item Purpose is constructed and implemented, in addition to itself remarkable in economical benefits, moreover it is possible to be driven some related industries, be promoted the development of local economy.Such as Textile bag needed for this project product, the raw material containing N, P, K and regeneration of recycled plastic etc. mating can found the factory;This item Purpose construction and the implementation of relevant item, can provide social employment chance, create condition for the re-employment of laid-off worker.
Developing agriculture through science and technology is the basic road of agricultural development.Fertilizer is the important material base of agricultural development.Traditional agricultural, After forestry largely applies chemical fertilizer, the hardened and quality of agricultural product of soil is caused to degenerate, utilization rate of fertilizer reduces, and destroys human survival Environment.In the past 30 years, more and more agricultural experts and government are all actively advocating the use for reducing chemical fertilizer in the world, apply more Green fertilizer-biological organic fertilizer has risen " green revolution " and " ecological industry " of fertilizer.Since chemical fertilizer is to soil and environment It is seriously polluted, plantation (herding, fishery) product most high standard as defined in the World Health Organization has been exceeded to the harm of human health Quasi- several times, for this purpose, the scientist of countries in the world is in the effort for improvement earth environment.The Ministry of Agriculture of the People's Republic of China, MOA exists The production and application for developing biological organic fertilizer are advocated energetically in the meeting of " ten big practical techniques are promoted in prominent ten major tasks ", Improving environment ensures that the safety of food has become the vital task of whole society's development;
(4) can guarantee under the premise of killing pathogen, maximum recycling poultry is died of illness corpse, has processing Wide, treating capacity is big, handles fast (overall process 4 hours), the good advantage of recycling benefits, while manufactured organic fertilizer can be for garden Forestry fine work flowers are used, and are with a wide range of applications.
Detailed description of the invention
Fig. 1 is the flow diagram of the animal carcass processing system of the utility model.
Specific embodiment
In order to more clearly describe the technology contents of the utility model, carry out combined with specific embodiments below into one The description of step.
Refering to Figure 1, its flow diagram for the animal carcass processing system of the utility model.The animal carcass Processing system, wherein the system include mutually close the temporary hole of connection, feed hopper, high temperature and high pressure hydrolysis kettle, dryer, Crusher and screening plant are equipped with bucket elevator and helical feed between the feed hopper and high temperature and high pressure hydrolysis kettle Machine, the high temperature and high pressure hydrolysis kettle pass through pipeline respectively with dryer and are connected with a therrmodynamic system and the top in the temporary hole Portion is provided with automatic spray chlorination equipment, and the screening plant is connected with an organic fertilizer sack filling machine.
Sieve pore in the screening plant of the animal carcass processing system is less than 5mm.
The therrmodynamic system of the animal carcass processing system includes steam boiler, hot-blast stove, hot-air storage tank, air compressor Inside.
In the high temperature and high pressure hydrolysis kettle of the animal carcass processing system, the temperature range threshold value set as 145 °~193 °, The pressure limit threshold value set is 0.8Mpa~1.25Mpa.
In a specific embodiment, the process using the refuse disposal system of the utility model is as follows:
Poultry disease corpse is transported into through transport vehicle, and after weighbridge is overweight, poultry disease corpse transport vehicle is (totally-enclosed to disappear into rotary kiln workshop Malicious workshop, negative pressure operation), poultry disease corpse discharging is kept in into workshop (totally-enclosed disinfection workshop, negative pressure operation) in poultry disease corpse, is unloaded Deodorization is sprayed when material simultaneously, opens exhaust treatment system).The storage of poultry disease corpse is using temporary hole storing mode storage, to subtract Few to contact because of poultry disease corpse with the external world, volume is 7-10 times of day output.
Material-uploading style uses bucket elevator.This type high reliablity, the service life is long, adaptable, convenient to install and maintain.
Heat source is provided by waste heat boiler after into hydrolysis kettle, the item in hydrolysis kettle through pressure 1.25Mpa, 193 DEG C of temperature It is reacted 2 hours under part, has utterly destroyed pest and disease damage and miscellaneous bacteria (without any stink, no fly mosquito), and make macromolecular therein Chain is broken into the small molecule chain for being easy to crops absorption, accelerates the conversion to humic acid such as macromolecule organic matter such as fat and (improves The total nutrient of organic fertilizer), and so that the excessive moisture of disease corpse is converted into saturated vapor.Because releasing stress by extruding into brown toner End, then it is drying, broken according to the market demand, various high-effective organic and inorganic complex ecological agricultures can be produced by being incorporated other nutrients Crop specific fertilizer.
The following table 1 is the animal carcass processing system of the utility model and the property that other traditional processing systems are comprehensively compared Can:
Energy processing Fertilizer Transformed processing Fodder processing This process
Pathogen processing It is poor Difference Preferably It is good
The utilization of resources It is poor Preferably It is medium Very well
The timeliness of processing It is bad It is bad It is good It is good
Processing capacity It is smaller Greatly It is small Greatly
In terms of benefit It is small It is smaller It is medium Greatly
Using the animal carcass processing system in the utility model, have effects that following:
(1) organic fertilizer made of this technique contains profuse nitrogen, phosphorus, potassium and organic matter, and fertility is extremely strong, can be for gardens Industry fine work flowers are used, and the thousands of members of price are also normal.China is large agricultural country, and China peasant just has the habit using farmyard manure from ancient times It is used, and ecological organic fertilier made of the organic matter selected in rubbish not only has the characteristics that all of farmyard manure, but also compares farmyard manure Nutrition is more comprehensively more sufficiently.With use compared with chemical fertilizer, advantage is even more apparent --- improvement soil, overcome soil plate Knot improves agricultural product mouthfeel, output much larger than investment.In addition, since living standards of the people are continuously improved, the ecology of the people is anticipated Know, health care consciousness is increasingly enhanced, for the grain of no chemical fertilizer, pollution by pesticides, vegetables, meat and other green foods demand Increasing, as the ecological organic fertilier of the main fertilizer of green food, market prospects will be more and more wide.It is passed through in this project It helps in performance analysis, income is only pressed 450 yuan per ton and calculated, and any chemical fertilizer, and price is all at 2000 yuan or more, in addition As using agricultural product quality problem caused by chemical fertilizer, increasingly to be paid attention to by public, sales volume declines year by year, So ecological organic fertilier will gradually replace chemical fertilizer with its price, quality-advantage, market prospects also will be increasingly brighter, because Market risk problem is also just not present in this;
(2) it is pollution sources that poultry, which dies of illness that corpse do not handle, contaminated soil, surface water, as the poultry that pathogen poses a health risk, It checks so being necessary for its processing as governments at all levels, carries out charge processing, by 200 yuan/ton should be not less than now, handle every year 20000 tons just have 4,000,000 yuan of handlings.The organic fertilizer price of production should thousands of members, based on annual 10000 tons of production in this income Ten million yuan, removal operating cost income 800W or so is out of question.
At present, the change of the 6th cooking culture is occurring for the whole world, and here it is turn to consumption peace by consumption calorie foodstuffs Entirely, health, nutraceutical, people more focus on the safety of food.In recent years, with the continuous improvement of people's living standards, Our people turns to mass type from simply having adequate food and clothing.Demand to pollution-free, safe, hygienic green food increasingly increases.And it is fertile Material is the basis of green food, and only preparation green fertilizer can be only achieved this purpose." bio-fertilizer ", " active organic fertilizer ", " life The pollution-free green ecological series fertilizer such as change compound fertilizer " are exactly the state-of-the-art fertilizer kind in this field.According to FAO (the World Food Programme) The related report of fertilizer yearbook, the developing direction of world fertilizer is: to multicomponent, multi-functional, efficient, high concentration, free of contamination Direction is developed;Walk the road that organic, biological, inorganic phase combines.The chemical fertilizer of developed country 70-80%, has been converted to science and technology The complex fertilizer class and special fertilizer of content are applied.Also greatly developing bio-feritlizer and new-type fertilizer simultaneously.And the compound in China Fertile class, bio-fertilizer and new-type fertilizer only account for the 10% of the total dosage of fertilizer less than.It is too wide in the gap away from 80%, but also predictive of China's fertilizer Expect the development space and prospect of extensive market.This is that a long-range nature is strong, quick, risk is small, be produced in situ in, market goods locally, Peasant uses the project trusted.China is large agricultural country, and about 2,000,000,000 mu can plough soil, 1.14 hundred million tons of chemical fertilizer application (1999 year Statistics), it occupies first place in the world.The rate of fertilizer in China per hectare soil is 2 times of Japan, 2.4 times of the U.S., it is Canadian 4.4 times, 8.2 times of Australia, Russian 9 times.The new fertilizer kind in China is developing at present, and premier Zhu says in the Tenth Five-Year Plan (2001-2005) It should be particularly mentioned that wanting Development of Novel fertilizer in words.In recent years required organic food rises year by year for developed country, needs import by 2006 100000000000 dollars.Thus the market development prospect of the animal carcass processing system is especially huge, and market is good in 50 years;
(3) this project is constructed and implemented, and is solved the problems, such as the processing of poultry corpse first, is removed pollution sources, Bu Huirang The phenomenon that dead dead chicken of pig throws out without care everywhere, dead pig is floated on river reproduces, and has also prevented prestige of the corpse as pathogen to normal living body of dying of illness The side of body.
Next, which has produced high-efficiency organic mixed fertilizer, realizes the principle made the best use of everything, and increases having in soil after application Machine matter content improves the crumb structure of soil, and fertile soil protects field, while crop yield also can be improved, and increases farmers' income;This item Purpose is constructed and implemented, in addition to itself remarkable in economical benefits, moreover it is possible to be driven some related industries, be promoted the development of local economy.Such as Textile bag needed for this project product, the raw material containing N, P, K and regeneration of recycled plastic etc. mating can found the factory;This item Purpose construction and the implementation of relevant item, can provide social employment chance, create condition for the re-employment of laid-off worker.
Developing agriculture through science and technology is the basic road of agricultural development.Fertilizer is the important material base of agricultural development.Traditional agricultural, After forestry largely applies chemical fertilizer, the hardened and quality of agricultural product of soil is caused to degenerate, utilization rate of fertilizer reduces, and destroys human survival Environment.In the past 30 years, more and more agricultural experts and government are all actively advocating the use for reducing chemical fertilizer in the world, apply more Green fertilizer-biological organic fertilizer has risen " green revolution " and " ecological industry " of fertilizer.Since chemical fertilizer is to soil and environment It is seriously polluted, plantation (herding, fishery) product most high standard as defined in the World Health Organization has been exceeded to the harm of human health Quasi- several times, for this purpose, the scientist of countries in the world is in the effort for improvement earth environment.The Ministry of Agriculture of the People's Republic of China, MOA exists The production and application for developing biological organic fertilizer are advocated energetically in the meeting of " ten big practical techniques are promoted in prominent ten major tasks ", Improving environment ensures that the safety of food has become the vital task of whole society's development;
(4) can guarantee under the premise of killing pathogen, maximum recycling poultry is died of illness corpse, has processing Wide, treating capacity is big, handles fast (overall process 4 hours), the good advantage of recycling benefits, while manufactured organic fertilizer can be for garden Forestry fine work flowers are used, and are with a wide range of applications.
In this description, the utility model is described with reference to its specific embodiment.But it is clear that still can be with The spirit and scope that various modification can be adapted and converts without departing from the utility model.Therefore, the description and the appended drawings should be considered as It is illustrative and not restrictive.

Claims (4)

1. a kind of animal carcass processing system, which is characterized in that the system includes mutually closing the temporary hole of connection, charging Bucket, high temperature and high pressure hydrolysis kettle, dryer, crusher and screening plant, set between the feed hopper and high temperature and high pressure hydrolysis kettle There are bucket elevator and screw conveyor, the high temperature and high pressure hydrolysis kettle and dryer pass through pipeline and a therrmodynamic system respectively It is connected and is provided with automatic spray chlorination equipment at the top of the temporary hole, the screening plant and an organic fertilizer packs Machine is connected.
2. animal carcass processing system according to claim 1, which is characterized in that the sieve pore in the screening plant is less than 5mm。
3. animal carcass processing system according to claim 1, which is characterized in that the therrmodynamic system includes steam copper Including furnace, hot-blast stove, hot-air storage tank, air compressor.
4. animal carcass processing system according to claim 1, which is characterized in that in the high temperature and high pressure hydrolysis kettle, The temperature range threshold value set is 145 °~193 °, and the pressure limit threshold value set is 0.8Mpa~1.25Mpa.
CN201820519940.5U 2018-04-12 2018-04-12 animal carcass processing system Expired - Fee Related CN208250179U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109824388A (en) * 2019-02-14 2019-05-31 河北润雨肥料科技有限公司 A kind of process equipment preparing liquid fertilizer using animal carcass

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109824388A (en) * 2019-02-14 2019-05-31 河北润雨肥料科技有限公司 A kind of process equipment preparing liquid fertilizer using animal carcass

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